DE102016103280B3 - Method and injection molding apparatus with projectile removal with rotary motion - Google Patents

Abstract

An injection molding apparatus has a tool 1 with a cavity 2, in the edge region of which a product P, for example a pipe, is formed. In addition, the injection molding device has a secondary cavity 3, is displaced in the liquid plastic by means of a projectile. A molded sleeve 6 serves as a collecting vessel for the material displaced by the projectile. The mold sleeve 6 can be pulled out of the tool 1 or the cavity 2 at the end of the displacement process, in particular by rotating the mold sleeve about its longitudinal axis. With the extraction of the mold sleeve 6 from the cavity 2 and the collected in the interior of the mold sleeve 6 residual plastic is removed together with the projectile 7 from the cavity 2.

Description

TECHNICAL AREA

• a) Einbringen von flüssigem Kunststoff in die Kavität eines Werkzeugs; und
• b) Verdrängen von flüssigem Kunststoff aus dem zentralen Bereich der Kavität mittels Durchtritt eines Projektils durch die Kavität.

The invention relates to a method for producing a hollow plastic component, comprising the steps:

• a) introducing liquid plastic into the cavity of a tool; and
• b) displacing liquid plastic from the central region of the cavity by passing a projectile through the cavity.

In addition, the invention relates to an injection molding apparatus, in particular for carrying out a method as described, comprising: a tool having a cavity for introducing liquid plastic; and means for moving a projectile through the cavity.

STATE OF THE ART

It is known to use hollow plastic bodies, e.g. Produce pipes by injection molding. In this case, liquid plastic is introduced into a cavity. Before the plastic solidifies completely, the liquid plastic must be removed from the central area in which the cavity of the plastic body is to be formed. This is done in fluidic processes in which a fluid (gas, water) is forced through the central region of the cavity to displace the liquid plastic located there.

Alternatively, projectile methods may be employed in which a projectile, e.g. made of metal or plastic, is moved through the central area of the cavity. The projectile is driven by introducing a fluid into the area behind the projectile (relative to its direction of movement). In projectile methods, the projectile may be introduced into the cavity near an injector prior to the step of displacing the plastic, or first formed in the cavity.

In most processes, the plastic (or plastic melt) expelled from the central region of the cavity or removed therefrom must be collected. This can be done in a secondary cavity, which is outside the portion of the cavity where the product is made (product section), or the liquid plastic can be driven back into an extruder.

In the case of projectile methods, there is still the need to decelerate, collect and then dispose of the projectile after the step of expelling the plastic. Typically, the projectile is collected in a catching portion of the cavity (longitudinally offset from, i.e., in front of or behind, the product portion) or in the secondary cavity. Subsequently, the portion of the formed plastic part in which the projectile has been collected is separated, e.g. by sawing or cutting.

From the European patent EP 2 656 999 A1 a device for producing a hollow plastic body by injection molding is known.

From the DE 10 2013 111 719 A1 is a tool and a method for producing in particular a pipe product by means of shearing known.

OBJECT OF THE INVENTION

Proceeding from this, the object of the present invention is to provide a method and an injection molding apparatus for producing a hollow plastic article, through the use of which process steps can be saved and a removal of the projectile from the cavity is facilitated.

TECHNICAL SOLUTION

• a) Einbringen von flüssigem Kunststoff in die Kavität eines Werkzeugs;
• b) Verdrängen von flüssigem Kunststoff aus dem zentralen Bereich der Kavität mittels Durchtritt eines Projektils durch die Kavität;
• c) Auffangen des Projektils nach dem Durchtritt durch die Kavität in einem Auffanggefäß, wobei das Auffanggefäß als Formhülse ausgebildet ist; und
• d) Entfernen des Auffanggefäßes mit dem Projektil aus der Kavität, wobei das Auffanggefäß aus der Kavität herausgezogen wird, und wobei das Auffanggefäß derart bewegt wird, dass es vor oder während des Entfernens aus der Kavität eine Drehbewegung um ihre Längsrichtung, oder eine Kombination aus Translationsbewegung entlang der Längsrichtung und Drehbewegung um die Längsrichtung durchführt.

This object is achieved by a method for producing a hollow plastic component, comprising the steps:

• a) introducing liquid plastic into the cavity of a tool;
• b) displacing liquid plastic from the central region of the cavity by passing a projectile through the cavity;
• c) collecting the projectile after passing through the cavity in a collecting vessel, wherein the collecting vessel is formed as a molded sleeve; and
• d) removing the collecting vessel with the projectile from the cavity, wherein the collecting vessel is pulled out of the cavity, and wherein the collecting vessel is moved such that before or during the removal from the cavity a rotational movement about its longitudinal direction, or a combination of translational movement along the longitudinal direction and rotational movement about the longitudinal direction.

By means of the method, the projectile (eg plastic cylinder / graft) can be pulled out of the end region of the cavity or the end section of the product together with the collecting vessel ("projectile trap") and liquid plastic which has been displaced by the projectile. The finished product thus remains in the cavity. Sawing or trimming the area where the projectile was collected is not required. This eliminates a necessary in the prior art step. Through the technology the high technical effort to edit overflow cavities and its negative side effects are saved. The end product is completely manufactured in the tool (or in its product section). By means of the rotational movement carried out before pulling out the collecting vessel or the rotational movement of the collecting vessel relative to the cavity superimposed on a translational movement relative to the cavity, the projectile braked in the edge region of the collecting vessel and / or in the edge region of the collecting vessel can be removed cleanly from this adhering plastic, so that the collecting vessel is free and movable relative to the finished product and can be pulled out of this.

In this variant, therefore, the shearing of the collecting vessel is realized via a radial rotational movement. For example, the shearing core is used to make a rotary movement with the collecting vessel (previously, a linear lifting movement can take place). In the collecting vessel gears are preferably recessed, so that the plastic collected in the collecting vessel and the projectile attached to it join in the rotation and a twisting is even possible. The core stroke is controlled by a delay time with the beginning of the cooling time and can thus be varied. With a radial rotary movement of the collecting vessel, it is possible to realize a clean spoiler lip in the pipe. The projectile should be sufficiently immersed in the collecting vessel so that it adheres securely and rotationally to the plastic collected there or to the edge of the inlet of the collecting vessel in order to ensure a clean demolition.

The technique can be characterized as Projectile Injection Technique (PIT) or as a technique for projectile extraction by turning in the tool. In particular, the invention solves the technical problem of accomplishing projectile removal from the fabricated tube without post-processing. Securing is done by using a rotary motion of the projectile catcher.

The method may comprise a step e) of demolding the product. The product was produced completely and without post-processing in the product section of the cavity.

The collecting vessel in step d) is preferably moved linearly relative to the cavity.

The collecting vessel is pulled out of the cavity in step d), possibly with the superimposition of a rotary movement or after carrying out the rotary movement for detaching the projectile and the plastic adhering to the collecting vessel from the product produced.

The plastic displaced by the projectile in step c) can, at least to a large extent, enter a secondary cavity and be accommodated there.

The plastic displaced in step c) can penetrate into the secondary cavity via an opening formed in the collecting vessel.

The opening is released in particular before and / or during the step c) via the withdrawal of a core. The mold sleeve or the outside of the collecting vessel thereby forms the inside of the product, e.g. of the tube, in the portion in which the mold sleeve is arranged during the filling of the cavity with plastic, or in the portion in which the mold sleeve protrudes during the filling of the cavity. The opening of the mold sleeve has a suitable geometry, so that the displaced mass penetrates into the overflow cavity and the remaining mass is collected with the projectile in the mold sleeve. The opening is in particular smaller than the projectile and / or arranged laterally / radially relative to the direction of movement of the projectile, so that the projectile remains in the mold sleeve and the mass penetrated into the secondary cavity can be separated from the residual mass with projectile.

The plastic remains liquid in the central region of the cavity and in the region of the inlet opening of the collecting vessel until the projectile, in the case of a withdrawn core, enters the entry region of the collecting vessel.

In step a) during the injection process, a core may be disposed in a first position (e.g., in the product side portion of the catch vessel) and during the squeezing operation in step b) in a second position (in the product vessel portion). The core may e.g. at the end of step a), between steps a) and b), and / or at the beginning of step b) are moved by means of a hydraulic cylinder relative to the collecting vessel or pulled out of the collecting vessel. He can simultaneously release an opening in the wall of the collecting vessel for establishing a connection between the interior of the collecting vessel and the Nebenkavität.

An injection molding apparatus according to the invention, in particular for carrying out a method as described, comprises: a tool having a cavity for introducing liquid plastic; means for moving a projectile through the cavity; and a removable receptacle disposed on the side of the cavity opposite the means for moving a projectile.

The collecting vessel is arranged rotatable relative to the tool or to the cavity about its longitudinal direction, in order to separate off plastic arranged at the edge of the collecting vessel and / or the projectile arranged at the edge of the collecting vessel before or during the removal of the collecting vessel from the cavity by means of a rotary movement enable.

In particular, the means for moving the projectile comprises an injector which introduces fluid (liquid or gas) for propelling the projectile through the central area (= hollow portion of the end product) of the cavity under pressure into the cavity.

The collecting vessel is designed as a molded sleeve. The choice of a suitable outer and / or inner diameter or a suitable surface geometry of the molded sleeve ensures that a cavity between the outer side of the molded sleeve and the inner wall of the cavity penetrates liquid plastic, which forms the end region of the object to be manufactured. It goes without saying that the molded sleeve has a smaller outer diameter than the inner diameter of the cavity at this point. In addition, the mold sleeve with respect. The direction in which it is pulled out of the cavity, undercuts. As a rule, the outer geometry of the molded sleeve is cylindrical.

When the molded sleeve is pulled out of the cavity, at the same time the displaced plastic collected in the molded sleeve and the projectile braked in the interior of the molded sleeve are removed from the product section of the cavity.

The collecting vessel can be arranged to be movable linearly relative to the tool or to the cavity.

The injection molding device has in particular means for rotatable movement of the collecting vessel, optionally combined with a translational movement, relative to the tool or to the cavity.

The collecting vessel can be pulled out of the tool.

The injection molding apparatus may include means for moving the receptacle relative to the tool. This device may, for example, have a slider connected to the collecting vessel.

The injection molding device preferably has a secondary cavity for receiving plastic displaced by the projectile. The Nebenkavität can receive the plastic via a branch, which opens into the mold sleeve. The forming sleeve has a corresponding opening which releases the passage of the displaced plastic into the secondary cavity in the retracted state of the forming sleeve (i.e., the forming sleeve is at least partially inserted into the cavity), that is during the displacement operation.

The wall of the collecting device preferably has an opening which connects the interior of the collecting vessel with the Nebenkavität.

In addition, the injection molding device may have a core, which is arranged during the injection process in a first position (in the product-side portion of the collecting vessel) and during the Auspress- or displacement operation in a second position (in the product-facing portion of the collecting vessel). The core may e.g. be moved by means of a hydraulic cylinder relative to the collecting vessel. In this case, the core can block the opening in the collecting vessel in the first position and release it in the second position.

Preferably, the collecting vessel may have at least one, in particular a plurality, of depressions and / or projections, into which the plastic collected in the collecting vessel or adhering to the edge of the collecting vessel penetrates or which protrude into the plastic collected in the collecting vessel or adhering to the edge of the collecting vessel to make a rotationally fixed connection between the plastic and the collecting vessel. Cured plastic and teeth (in the form of recesses and projections) thus interlock with each other and form a positive connection for the rotational movement. Plastic is understood in this context, the projectile, which should also adhere to the rim or in the interior of the receptacle rotatably. The toothing can therefore be arranged on the inside of the wall of the molded sleeve and / or on the edge of the collecting vessel, which limits the inlet opening thereof.

BRIEF DESCRIPTION OF THE FIGURES

Further features and advantages of the invention will become apparent from the following description of preferred embodiments with reference to the figures, wherein the figures show:

1 a sectional view of an injection molding device according to the invention; and

2 a schematic view of the main process steps of the method according to the invention.

DETAILED DESCRIPTION OF A SPECIAL EMBODIMENT

An inventive method and an apparatus according to the invention will be described with reference to the accompanying figure. Like reference numerals in different figures refer to the same elements.

A Projektilinjektionsverfahren with the features of the invention is based on the representation of the injection molding apparatus according to the 1 and the individual steps according to the 2 explained.

The injection molding apparatus has a tool 1 with a cavity 2 on, in the edge region of a product P, for example, a pipe is formed.

In addition, the injection molding device has a secondary cavity 3 on, in the liquid plastic is displaced. Also, one is relative to the tool 1 or to the cavity 2 along the axis A slidably arranged core 4 intended. This can for example by a hydraulic cylinder 50 are driven to be pulled out of the cavity before or as soon as the displacement process begins. In the present case, the displacement is due to a projectile 7 instead of. The core 4 is inside a slider 5 stored and relative to the slide 5 movable.

The slider 5 in turn, is with a molded sleeve 6 connected, which serves as a collecting vessel. The molded sleeve 6 is a central element of the invention. It protrudes at least partially during the steps of introducing the plastic K into the cavity 2 and during the displacement of the liquid melt K 'into the cavity 2 into it. Between her outer wall 60 and the inner wall of the tool 1 In this case, a gap is arranged, which forms the end region E (eg pipe socket) of the product P to be produced (eg tube).

The molded sleeve 6 has a product section 61 on, in which her outer wall 60 the inner wall of the end portion E to be formed limited. Subsequently, the molded sleeve has 6 a transitional section 62 in which an opening 620 is formed, which is the interior of the molded sleeve 6 with the Nebenkavität 3 connects, so that liquid, from the projectile 7 displaced plastic melt K 'from the cavity 2 via an entrance opening 610 the molded sleeve 6 , and over its interior into the Nebenkavität 3 can be pressed. In addition, the molded sleeve 6 a fixing section 63 for attachment to the slide 5 on.

The core 4 is during the introduction of the plastic into the cavity 2 in a first position P1, in which the core is the inlet opening 610 the molded sleeve 6 blocked. During the displacement process, by means of a projectile 7 is performed, is the core 4 in one opposite the mold sleeve 6 (and cavity 2 ) retracted position P2. He gives in this position both the entrance opening 610 the molded sleeve 6 as well as the opening 620 to the Nebenkavität 3 free. The displaced material can thus both in the Nebenkavität 3 as well as in the interior of the molded sleeve 6 to be collected. Also the projectile 7 penetrates to the mold sleeve at the end of the displacement process 6 , In the present embodiment, the projectile remains at the edge 64 the molded sleeve hang or is from the edge of the molded sleeve 6 slowed down and captured. In another embodiment (not shown), the projectile 7 into the interior, eg the transition section 62 or the product section 61 , penetrate and be braked there

The molded sleeve 6 is over its attachment section 63 in the longitudinal direction L immovable with the slider 5 connected. At the same time, the injection molding device is designed so that the molded sleeve 6 can exert a rotational movement D, ie, there is provided a drive, which is the mold sleeve 6 in a rotational movement D can put. The slider 5 is again movable relative to the tool 1 and thus to the cavity 2 arranged. Thus, the molded sleeve 6 , apart from the rotational movement D, linearly by moving the slide along the axis A from the tool 1 or the cavity 2 be pulled out (pulling direction Z, see. 2f ). With the extraction Z of the molded sleeve 6 from the cavity 2 is also in the interior of the molded sleeve 6 collected residual plastic together with the projectile 7 from the cavity 2 away. What remains is the finished product P with its end section E, which subsequently leaves the mold 1 can be removed from the mold. Sawing, separating or cutting off a remaining portion is not required, unlike in the prior art.

The process according to the invention for producing a hollow plastic article P proceeds as follows:
First, liquid plastic K in the cavity 2 a tool 1 brought in ( 2 : Step a).

The introduced plastic K then hardens locally. This happens initially in the edge regions of the cavity 2 , ie in the region of the wall W of the hollow body P to be produced, eg a tube ( 2 : Step b).

Subsequently, the core becomes 4 in a position P2 in the molded sleeve 6 withdrawn, causing the opening 620 to the Nebenkavität 3 is released. The one from a projectile 7 that is either at the side of the cavity 3 opposite side of the cavity 2 is introduced (projectile injection technique PIT) or at the Nebenkavität 3 opposite side of the cavity 2 is produced (S-PIT), displaced plastic K 'is mostly in the Nebenkavität 3 collected ( 2 : Step c).

The residual plastic K '' and the projectile 7 is in the interior of the molded sleeve 6 collected. The projectile 7 will be on the edge 64 the molded sleeve 6 braked and captured by this or remains on the edge 64 the molded sleeve 6 be liable ( 2 : Step d).

To the edge 64 the molded sleeve 6 adhesive projectile 7 and the residual plastic K '''between projectile 7 and molded sleeve 6 to separate, in the following step e is the molded sleeve 6 relative to the cavity 2 rotated about the longitudinal direction L of the mold sleeve (rotational movement D). This will cause the molded sleeve 6 with projectile 7 separated from product P or its end region E (sheared off) ( 2 : Steps). A radially inward or circumferential direction on the inside of the mold sleeve 6 arranged toothing ensures that the (partially) cured plastic K '' and the molded sleeve 6 form a non-rotatable positive connection, so that the plastic K '' and the attached projectile 7 go along the rotational movement D. Additionally or alternatively, at the edge 64 the molded sleeve 6 , Preferably circumferential, a further and aligned radially and / or axially and / or obliquely to the longitudinal direction L further toothing 66 be provided, which is a corresponding rotationally fixed positive connection between the adhesive residual plastic K '''and the adhering projectile 7 manufactures.

The molded sleeve 6 is opposite the cavity 2 also arranged movable in the longitudinal direction L and is then pulled out of the cavity (pulling direction Z; 2 : Step f). The pulling movement Z can take place simultaneously with or after the rotational movement, ie the steps e and f can be implemented offset in time or superimposed in time.

Once this is done, the product P can be removed from the mold without further processing.

A severing (cutting, sawing) of the area in which the projectile 7 was caught is not required. The projectile 7 , which is preferably made of the same plastic as the final product, is together with the front of the projectile 7 advanced and in the molded sleeve 6 located material K '' removed from the mold sleeve and can be recycled in a further cycle.

LIST OF REFERENCE NUMBERS

A

 axis

D

 rotary motion

e

 end

K '

melt

K " '

Rest plastic

L

 longitudinal direction

P

product

P1

first position

P2

withdrawn position

W

wall

Z

 tensile direction

1

Tool

2

cavity

3

secondary cavity

4

core

5

pusher

6

Molded sleeve, collecting vessel

7

projectile

50

hydraulic cylinders

60

outer wall

61

product section

62

Transition section

63

attachment section

64

 edge

66

 gearing

610

inlet opening

620

opening

Claims (12)

Process for producing a hollow plastic component, comprising the steps of: a) introducing liquid plastic (K) into a cavity ( 2 ) of an injection molding tool ( 1 ); b) displacing liquid plastic from the central region of the cavity ( 2 ) by passage of a projectile ( 7 through the cavity; c) catching the projectile ( 7 ) after passing through the cavity ( 2 ) in a collecting vessel ( 6 ), the collecting vessel ( 6 ) is formed as a molded sleeve; and d) removing the collecting vessel ( 6 ) with the projectile ( 7 ) from the cavity, wherein the collecting vessel ( 6 ) from the cavity ( 2 ) is withdrawn, and wherein the collecting vessel ( 6 ) is moved in such a way that, before or during the removal from the cavity, a rotational movement (D) about its longitudinal direction (L), or a combination of translational movement (Z) along the longitudinal direction (L) and rotational movement (D) about the longitudinal direction ( L). A method according to claim 1, characterized in that the method comprises a step e) of demolding of the product (P). Method according to one of the preceding claims, characterized in that in step c) through the projectile ( 7 ) displaced plastic (K '') at least to a large extent in a Nebenkavität ( 3 ) entry. A method according to claim 3, characterized in that the plastic displaced in step c) via a in the collecting vessel ( 6 ) formed opening ( 620 ) in the Nebenkavität ( 3 ) penetrates. Method according to claim 4, characterized in that the opening ( 620 ) before and / or during step (c) on the withdrawal of a core ( 4 ) is released. Injection molding apparatus, in particular for carrying out a method according to one of the preceding claims, comprising: a tool ( 1 ) with a cavity ( 2 ) for introducing liquid plastic; a device for moving a projectile ( 7 ) through the cavity ( 2 ); and a removable from the cavity collecting vessel ( 6 ), the collecting vessel ( 6 ) is formed as a molded sleeve, and at the means for moving the projectile ( 7 ) opposite side of the cavity ( 2 ), and wherein the collecting vessel ( 6 ) from the tool ( 1 ) or the cavity ( 2 ) and about its longitudinal direction (L) rotatable relative to the tool ( 1 ) or to the cavity ( 2 ) is arranged to be separated from the edge ( 64 ) of the collecting vessel ( 6 ) arranged plastic (K ''') and / or on the edge ( 64 ) of the collecting vessel ( 6 ) arranged projectile ( 7 ) before or during the removal of the collecting vessel ( 6 ) from the cavity by means of a rotary movement (D) to allow. Injection molding apparatus according to claim 6, characterized in that the injection molding device comprises means for rotatable movement (D) of the collecting vessel ( 6 ), optionally combined with a translational movement (Z), relative to the tool ( 1 ) or to the cavity ( 2 ) having. Injection molding device according to one of the preceding claims 6 to 7, characterized in that the injection molding device comprises a device for moving (D, Z) the collecting vessel ( 6 ) relative to the tool ( 1 ) having. Injection molding device according to one of the preceding claims 6 to 8, characterized in that the injection molding device has a secondary cavity ( 3 ) for receiving by the projectile ( 7 ) has displaced plastic (K ''). Injection molding apparatus according to claim 9, characterized in that the wall of the collecting vessel ( 6 ) an opening ( 620 ), the interior of the collecting vessel ( 6 ) with the secondary cavity ( 3 ) connects. Injection molding apparatus according to one of the preceding claims 6 to 10, characterized in that the injection molding apparatus comprises a core ( 4 ), which relative to the collecting vessel ( 6 ) is arranged movable. Injection molding apparatus according to one of the preceding claims 6 to 11, characterized in that the collecting vessel has at least one, in particular a plurality, of depressions and / or protrusions, into which the plastic collected in the collecting vessel or adhering to the edge of the collecting vessel penetrates or into which Protruding collecting container or adhering to the edge of the receptacle plastic protrude to produce a rotationally fixed connection between the plastic and the collecting vessel.

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