DE102012110166A1 - Prognostizierte Fehleranalyse - Google Patents

Prognostizierte Fehleranalyse Download PDF

Info

Publication number
DE102012110166A1
DE102012110166A1 DE102012110166A DE102012110166A DE102012110166A1 DE 102012110166 A1 DE102012110166 A1 DE 102012110166A1 DE 102012110166 A DE102012110166 A DE 102012110166A DE 102012110166 A DE102012110166 A DE 102012110166A DE 102012110166 A1 DE102012110166 A1 DE 102012110166A1
Authority
DE
Germany
Prior art keywords
factor
variable
quality
error
process control
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
DE102012110166A
Other languages
German (de)
English (en)
Inventor
Ling Zhou
Paul K. Daly
Terrence L. Blevins
Wilhelm K. Wojsznis
Mark J. Nixon
Christopher J. Worek
Paul R. Muston
Robert B. Havekost
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fisher Rosemount Systems Inc
Original Assignee
Fisher Rosemount Systems Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US13/279,881 external-priority patent/US9323234B2/en
Application filed by Fisher Rosemount Systems Inc filed Critical Fisher Rosemount Systems Inc
Publication of DE102012110166A1 publication Critical patent/DE102012110166A1/de
Pending legal-status Critical Current

Links

Images

Classifications

    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B15/00—Systems controlled by a computer
    • G05B15/02—Systems controlled by a computer electric
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B17/00—Systems involving the use of models or simulators of said systems
    • G05B17/02—Systems involving the use of models or simulators of said systems electric
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00—Testing or monitoring of control systems or parts thereof
    • G05B23/02—Electric testing or monitoring
    • G05B23/0205—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0218—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults
    • G05B23/0224—Process history based detection method, e.g. whereby history implies the availability of large amounts of data
    • G05B23/0227—Qualitative history assessment, whereby the type of data acted upon, e.g. waveforms, images or patterns, is not relevant, e.g. rule based assessment; if-then decisions
    • G05B23/0235—Qualitative history assessment, whereby the type of data acted upon, e.g. waveforms, images or patterns, is not relevant, e.g. rule based assessment; if-then decisions based on a comparison with predetermined threshold or range, e.g. "classical methods", carried out during normal operation; threshold adaptation or choice; when or how to compare with the threshold
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00—Testing or monitoring of control systems or parts thereof
    • G05B23/02—Electric testing or monitoring
    • G05B23/0205—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0218—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults
    • G05B23/0224—Process history based detection method, e.g. whereby history implies the availability of large amounts of data
    • G05B23/024—Quantitative history assessment, e.g. mathematical relationships between available data; Functions therefor; Principal component analysis [PCA]; Partial least square [PLS]; Statistical classifiers, e.g. Bayesian networks, linear regression or correlation analysis; Neural networks
    • G—PHYSICS
    • G06—COMPUTING OR CALCULATING; COUNTING
    • G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00—Administration; Management
    • G06Q10/04—Forecasting or optimisation specially adapted for administrative or management purposes, e.g. linear programming or "cutting stock problem"
    • G—PHYSICS
    • G06—COMPUTING OR CALCULATING; COUNTING
    • G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00—Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
    • G06Q50/04—Manufacturing
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00—Program-control systems
    • G05B2219/30—Nc systems
    • G05B2219/32—Operator till task planning
    • G05B2219/32187—Correlation between controlling parameters for influence on quality parameters
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00—Program-control systems
    • G05B2219/30—Nc systems
    • G05B2219/32—Operator till task planning
    • G05B2219/32194—Quality prediction
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00—Program-control systems
    • G05B2219/30—Nc systems
    • G05B2219/32—Operator till task planning
    • G05B2219/32201—Build statistical model of past normal proces, compare with actual process
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30—Computing systems specially adapted for manufacturing

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Business, Economics & Management (AREA)
  • Automation & Control Theory (AREA)
  • Economics (AREA)
  • Human Resources & Organizations (AREA)
  • Strategic Management (AREA)
  • Theoretical Computer Science (AREA)
  • General Business, Economics & Management (AREA)
  • Tourism & Hospitality (AREA)
  • Marketing (AREA)
  • Operations Research (AREA)
  • General Health & Medical Sciences (AREA)
  • Entrepreneurship & Innovation (AREA)
  • Game Theory and Decision Science (AREA)
  • Development Economics (AREA)
  • Manufacturing & Machinery (AREA)
  • Health & Medical Sciences (AREA)
  • Quality & Reliability (AREA)
  • Primary Health Care (AREA)
  • Artificial Intelligence (AREA)
  • Evolutionary Computation (AREA)
  • Mathematical Physics (AREA)
  • General Engineering & Computer Science (AREA)
  • Testing And Monitoring For Control Systems (AREA)
  • General Factory Administration (AREA)
DE102012110166A 2011-10-24 2012-10-24 Prognostizierte Fehleranalyse Pending DE102012110166A1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US13/279,881 2011-10-24
US13/279,881 US9323234B2 (en) 2009-06-10 2011-10-24 Predicted fault analysis

Publications (1)

Publication Number Publication Date
DE102012110166A1 true DE102012110166A1 (de) 2013-04-25

Family

ID=47359349

Family Applications (1)

Application Number Title Priority Date Filing Date
DE102012110166A Pending DE102012110166A1 (de) 2011-10-24 2012-10-24 Prognostizierte Fehleranalyse

Country Status (4)

Country Link
JP (1) JP6166883B2 (enrdf_load_stackoverflow)
CN (1) CN103116277B (enrdf_load_stackoverflow)
DE (1) DE102012110166A1 (enrdf_load_stackoverflow)
GB (1) GB2496040B (enrdf_load_stackoverflow)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017039665A1 (en) * 2015-09-03 2017-03-09 General Electric Company Method and apparatus for rating failure data structures
WO2017039667A1 (en) * 2015-09-03 2017-03-09 General Electric Company Method and apparatus for providing case histories and case progressions
EP3246777A1 (de) * 2016-05-19 2017-11-22 ETM professional control GmbH System zum steuern und überwachen technischer prozesse und anlagen

Families Citing this family (25)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20140379626A1 (en) * 2013-06-20 2014-12-25 Rockwell Automation Technologies, Inc. Information platform for industrial automation stream-based data processing
US10018997B2 (en) 2013-06-28 2018-07-10 Fisher-Rosemount Systems, Inc. Non-intrusive data analytics in a process control system
US20170248943A1 (en) * 2014-09-02 2017-08-31 Bombardier Inc. Method and system for determining sampling plan for inspection of composite components
US11042128B2 (en) * 2015-03-18 2021-06-22 Accenture Global Services Limited Method and system for predicting equipment failure
WO2017044118A1 (en) * 2015-09-11 2017-03-16 General Electric Company Method and appartus for providing case assessments of threats versus work plans
CN105740975B (zh) * 2016-01-26 2019-08-27 云南电网有限责任公司电力科学研究院 一种基于数据关联关系的设备缺陷评估与预测方法
JP6780576B2 (ja) * 2017-04-27 2020-11-04 トヨタ自動車株式会社 解析手法提示システム、方法及びプログラム
CN107817684A (zh) * 2017-11-21 2018-03-20 北京宇航系统工程研究所 一种运载火箭快速故障检测策略优化方法
US11537271B2 (en) * 2018-04-16 2022-12-27 Ebay Inc. System and method for aggregation and comparison of multi-tab content
KR102244169B1 (ko) * 2018-04-19 2021-04-23 미쓰비시덴키 가부시키가이샤 이상 설비를 특정하는 장치, 방법, 및 기록 매체에 저장된 컴퓨터 프로그램
DE102018109816B3 (de) * 2018-04-24 2019-10-24 Yxlon International Gmbh Verfahren zur Gewinnung mindestens eines signifikanten Merkmals in einer Serie von Bauteilen gleichen Typs und Verfahren zur Klassifikation eines Bauteils eienr solchen Serie
CN108919776B (zh) * 2018-06-19 2021-04-09 深圳市元征科技股份有限公司 一种故障评估方法及终端
JP7163117B2 (ja) * 2018-09-14 2022-10-31 株式会社東芝 プロセス監視支援装置、プロセス監視支援システム、プロセス監視支援方法及びプロセス監視支援プログラム
CN112689600B (zh) * 2018-09-27 2022-06-21 利乐拉瓦尔集团及财务有限公司 在包装机中进行故障预测的方法
WO2020152741A1 (ja) * 2019-01-21 2020-07-30 三菱電機株式会社 異常要因推定装置、異常要因推定方法、及びプログラム
US11899417B2 (en) 2019-05-02 2024-02-13 Fisher-Rosemount Systems, Inc. Methods and apparatus to implement predictive analytics for continuous control system processes
JP2020190956A (ja) 2019-05-22 2020-11-26 株式会社東芝 製造条件出力装置、品質管理システム及びプログラム
EP3764179B1 (en) * 2019-07-08 2024-11-13 ABB Schweiz AG Assessing conditions of industrial equipment and processes
CN113721557B (zh) * 2020-05-25 2022-12-20 中国石油化工股份有限公司 基于关联参数的石化装置运行工艺参数监测方法及装置
CN112233420B (zh) * 2020-10-14 2023-12-15 腾讯科技（深圳）有限公司 一种智能交通控制系统的故障诊断的方法及装置
JP7717501B2 (ja) * 2021-06-15 2025-08-04 キヤノンメディカルシステムズ株式会社 医用情報処理装置、医用情報処理システム、医用情報処理方法及び医用情報処理プログラム
CN113433907B (zh) * 2021-06-24 2022-05-10 中国航空综合技术研究所 基于可靠性关键特性的航空机电产品设计可靠性控制方法
US12061458B2 (en) * 2021-08-27 2024-08-13 Applied Materials, Inc. Systems and methods for adaptive troubleshooting of semiconductor manufacturing equipment
CN114003912B (zh) * 2021-11-16 2024-09-13 安天科技集团股份有限公司 勒索程序识别方法、装置、计算机设备及存储介质
WO2023136032A1 (ja) * 2022-01-14 2023-07-20 富士フイルム株式会社 情報処理装置、方法及びプログラム

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4495960B2 (ja) * 2003-12-26 2010-07-07 キヤノンＩｔソリューションズ株式会社 プロセスと品質との関係についてのモデル作成装置
WO2006018741A2 (en) * 2004-08-20 2006-02-23 Pdf Solutions Sa A method for improving efficiency of a manufacturing process such as a semiconductor fab process
JP4167282B2 (ja) * 2006-10-27 2008-10-15 日精樹脂工業株式会社 射出成形機の支援装置
EP1955830B1 (en) * 2007-02-06 2014-04-09 Abb Research Ltd. A method and a control system for monitoring the condition of an industrial robot
US8285513B2 (en) * 2007-02-27 2012-10-09 Exxonmobil Research And Engineering Company Method and system of using inferential measurements for abnormal event detection in continuous industrial processes
TW200916992A (en) * 2007-08-14 2009-04-16 Shell Int Research System and methods for continuous, online monitoring of a chemical plant or refinery
US8571696B2 (en) * 2009-06-10 2013-10-29 Fisher-Rosemount Systems, Inc. Methods and apparatus to predict process quality in a process control system
CN201898519U (zh) * 2010-09-01 2011-07-13 燕山大学 带有风险控制的设备维修预警装置

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017039665A1 (en) * 2015-09-03 2017-03-09 General Electric Company Method and apparatus for rating failure data structures
WO2017039667A1 (en) * 2015-09-03 2017-03-09 General Electric Company Method and apparatus for providing case histories and case progressions
EP3246777A1 (de) * 2016-05-19 2017-11-22 ETM professional control GmbH System zum steuern und überwachen technischer prozesse und anlagen

Also Published As

Publication number Publication date
JP2013093027A (ja) 2013-05-16
CN103116277A (zh) 2013-05-22
GB2496040A (en) 2013-05-01
CN103116277B (zh) 2018-04-13
GB201219049D0 (en) 2012-12-05
JP6166883B2 (ja) 2017-07-19
GB2496040B (en) 2019-04-03

Similar Documents

Publication Publication Date Title
DE102012110166A1 (de) Prognostizierte Fehleranalyse
DE102010017273A1 (de) Verfahren und Vorrichtung zur Voraussage einer Prozessqualität in einem Prozesssteuerungssystem
DE102011102034B4 (de) Online-Abgleich eines prozessanalytischen Modells mit effektivem Prozessbetrieb
US9323234B2 (en) Predicted fault analysis
DE102014109033A1 (de) Nicht intrusive datenanalyse in einem prozesssteuerungssystem
DE60206884T2 (de) Gemeinsame Benutzung von Daten iner Prozessanlage
DE102010060697A1 (de) Verfahren und Geräte zum dynamischen Anzeigen von mit einem Prozessregelungssystem verknüpften Daten
DE112011101738T5 (de) Mehrstufiges Prozessmodellierungsverfahren
DE60207048T2 (de) Erzeugung und anzeige von verzeichnissen in einer prozessanlage
DE102007043193B4 (de) Kompakte Batch-Darstellungsverfahren zur Verwendung in Batch-Prozessen
DE102012108760A1 (de) Inferentielle Prozessmodellierung, Qualitätsprognose und Fehlererkennung unter Verwendung von mehrstufiger Datensegregation
DE102004009598B4 (de) Hochschneller selbstabstimmender Regelkreis
DE102010061132A1 (de) Verfahren und Geräte zum Verwalten von Prozesssteuerungs-Status-Rollups
DE112017005957B4 (de) Informationsverarbeitungssystem und Informationsverarbeitungsverfahren
DE102015122002A1 (de) Verfahren und Apparatur zur Bereitstellung einer rollenbasierten Benutzerschnittstelle
DE102010036757A1 (de) Grafische Randleiste für ein Prozesssteuerungssystem
EP3077878B1 (de) Computer-implementiertes verfahren und system zur automatischen überwachung und statusermittlung ganzer prozessabschnitte in einer process unit
DE112004000432T5 (de) Generierung von Daten für die Kennzeichnung des betrieblichen Zustands von Maschinen
DE102007041240A1 (de) Verfahren zum Verbessern einer Diagnosefunktion eines Feldgerätes
DE102016124585A1 (de) Verfahren und Vorrichtungen zur Verwendung einer analytischen/statistischen Modellierung für eine kontinuierliche Prozessüberprüfung (Continued Process Verification, CPV)
DE112016004630T5 (de) System und Verfahren zum Bereitstellen einer Visualisierung von Sicherheitsereignissen eines Prozessleitsystems im Zeitverlauf
DE10008020B4 (de) Diagnosevorrichtung in einem Prozeßsteuersystem, das Mehrgrößen-Regeltechniken verwendet
DE102019107401A1 (de) Systeme und verfahren zur verwaltung von warnungen im zusammenhang mit geräten eines prozesssteuerungssystems
DE102018119391A1 (de) Abstimmung von Laufzeit- und -konfigurationsdiskrepanzen
DE102011102253A1 (de) Verfahren und System für Mehrzonen-Modellierung zur Bestimmung von Materialeigenschaften in Lagerungstanks

Legal Events

Date Code Title Description
R012 Request for examination validly filed
R079 Amendment of ipc main class

Free format text: PREVIOUS MAIN CLASS: G05B0023020000

Ipc: G05B0017020000