DE102011114612A1 - Process for handling Kanban orders and RFID pallet box - Google Patents

Abstract

The invention relates to a method for processing order processes in the context of order processing in the small parts delivery between a provider and a customer, filled with small parts containers are supplied by the provider to a sampling point and emptied from the customer container back, and these containers are equipped with readable in a read RFID tags containing data about the container, wherein boxes are provided for receiving and transporting a plurality of containers, and the reading process after setting an empty container is triggered by a door or a Cover of the box is closed.

Description

The present invention relates to a method having the features of the preamble of claim 1 and a device having the features of the preamble of claim 7.

Technical background

Providers' kanban solutions help ensure security of supply, reduce inventory and replenishment times, or handle the entire procurement process as part of an outsourcing project. Logistic and dispatching services as well as scanner-supported rack systems or just-in-time supply via Kanban container systems up to ship-to-line offers make a decisive contribution to increasing the productivity of customers. As goods for which such systems are suitable, for example, small parts for assemblies and consumables come into question.

The execution of an order according to the kanban principle is exemplary in the 1 illustrated.

State of the art

The processing of the individual method steps in a system with manually to be scanned barcodes, which are used to identify the container, is exemplary in the 2 shown. The individual containers are also called "small load carriers" (KLT). In addition to the use of bar codes, which generally have to be scanned manually, the use of RFID systems for detecting kanban containers is also known.

An RFID system consists of transponders (radio communication device), which are located on the objects to be identified and a reader for detecting the transponder.

Different RFID technologies differ in terms of the frequency used and the associated physical properties.

A passive transponder is supplied with energy from the radio signals of the interrogator (induction).

An active transponder has its own power supply (battery or connection to a power supply). The transponder is usually idle and does not actively send information before it is activated by a special activation signal. This increases the service life to several years. The advantages of the active transponder include a greater communication range, but also the management of larger amounts of data. The transponder answers the received signals at a predetermined frequency and forwards this to a receiver.

If you want to read multiple RFID tags, called "tags" in the so-called bulk reading at the same time, problems can arise because not all tags can be read simultaneously. This is partly due to the fact that normally a tag should only be read out exactly once, but at the request of the reader (hereafter referred to as reader) all tags are reported to the same reader and after the first reading the tag is put into a so-called idle state. d. H. the reading field is resting.

It is known to integrate passive RFID tags in the readable and / or bar-coded labels.

It is also known to attach active RFID tags to containers. In this case, an active RFID tag is attached to the container rear side in a known system. By turning the container and pressing a button on the day the order is triggered and transmitted via a wireless technology to the provider and operator of the system.

From another application, it is known to provide the container with an RFID tag on its front side. By pressing a button on the day the order is triggered and transmitted to the operator by means of a wireless technology.

These systems are error-prone because the ordering process must be triggered manually.

Further, a system using passive RFID tags is known. The empty containers are placed in the space provided on the shelf. The containers in this shelf space are recorded, whereby the order of the subsequent delivery is triggered. Since an RFID reader and antennas are also integrated in the shelves, the order is triggered and thus transmitted to the system of the provider. This is in practice problems if the containers are not set as intended in the shelf, for example, not completely pushed into the subject, or if empty containers are removed again.

The known systems are complicated to handle and faulty in case of incorrect operation.

task

It is therefore an object of the invention to provide an RFID-based system for small container logistics that works easier and more reliable.

This object is achieved by a method having the features of claim 1 and by means of a container having the features of claim 7.

Because in a method for processing order processes within the scope of a order processing in the small parts delivery between a provider and a customer, which are supplied with small parts containers from the provider to a sampling point and returned from the customer containers are returned, and these containers with equipped in a read operation readable RFID tags containing data about the container, in addition boxes are provided for receiving and transporting a plurality of containers, and because the reading process after setting an empty container is triggered by a door or a Cover of the box is closed, read errors are excluded by incomplete setting of the container.

Because in a box for receiving and transporting a plurality of containers, with a bottom wall, side walls and a lid, which enclose an interior, wherein the interior space is accessible through a door or a lid, it is further provided that the box has an RFID Reader, which may read in a reading possibly present in the box RFID tags and is coupled to the door or the lid so that the reading process by closing the door or the lid can be triggered, read errors are excluded by incomplete setting of the container ,

Further advantageous features of the invention will become apparent from the dependent claims.

Hereinafter, the prior art and an embodiment of the present invention will be described with reference to the drawings. Show it:

1 : a well-known procedure for handling a Kanban procedure between a supplier and supplier and a customer and customer by means of small load carriers (KLT);

2 : the procedure off 1 in a block diagram;

3 a method according to the invention, in which the empty KLT containers are placed in a box and identified there, whereby the data transfer and order is triggered;

4 FIG. 3 is a flowchart of a reading cycle in the method according to the invention; FIG.

5 a flow chart of the data transfer from the box to a central computer read cycle in the method according to the invention;

6 : a flow chart for the comparison of the KLT containers already covered by the box, resulting in a new reading cycle in the method according to the invention;

7 : an RFID box according to the invention in an exploded view; such as

8th : the arrangement of the technical components in the bottom area of the RFID box acc. 7 ,

Processing the new process with RFID

Thanks to RFID technology, order triggering can be recorded faster or in real-time into the supplier's ERP system, also known as the kanban management system, through permanent data exchange. In addition, no manual data collection is required and thus a risk of "human error" is reduced. The provider can use the data immediately and reserve stocks or arrange a new delivery immediately. In addition, you can immediately see whether fluctuations in demand are present and can also include this in the planning and further processing.

Processing the new process with the RFID pallet box

The KLT container is equipped with an RFID tag through the container label. When a container becomes empty, the customer also places it in a predefined place, in this case the RFID pallet box provided with a lid or a door. The pallet box is with the necessary, in 8th equipped technology, which ensures an immediate transfer of container data in the ERP system.

The reading of the RFID tag (s) will only be triggered if after closing the container the door or the lid of the box is closed. This ensures that the containers are not moved during the reading process and are not removed again. As long as the lid or the door of the box is closed, the reader can also carry out a bulk detection, in which all in the box existing containers can be queried successively. This ensures complete detection of the containers.

Advantages over the other known systems

There is an absolutely safe pulse detection, d. H. several containers can also be stacked in the box and there is still a safe reading of the data. Other systems must be shielded consuming, so that no reading takes place early (eg on the shelf). This is also the case in known systems due to the possible influence of RF radiation by nearby metal parts, which can interfere with detection. In addition, only one slot is required for the box, and it can hold up to 70 standard sized containers.

RFID Pallet

Part of the system is a device in which the containers can be stored or stored and which performs the reading process. This device can be designed as a box with a closable lid or a lockable door. In such a device, the reading process can then be triggered for example by closing the door or the lid.

All the data processing technology is integrated in the floor and protected by a cover against dust and dirt.

In this exemplary embodiment, the technology comprises a computer (industrial PC), an RFID reader, two RFID antennas and a UMTS mobile radio module.

In this box is gem. 8th provided by way of example that inside two stacks of KLT containers can be parked. An RFID antenna is provided centrally under each stack, so that each stack can be addressed separately by means of bulk reading or bulk reading with particularly good transmission properties.

The industrial PC is a conventional PC and can thus perform functions of a standard PC. In connection with the RFID box, this is used to synchronize the data, i. H. the provider can the current data, such. The number and intended content of empty containers, query, but is also able to send data back.

As a result, for example, a software maintenance is also possible as a remote maintenance. In addition, the provider can also prepare data about the entire storage location for the customer.

About a display that can be integrated as a touchscreen monitor in the lid, the customer receives information about which containers are inside the box and thus also what was sent to the provider as an order. However, he can also understand what is currently still existing at the respective storage locations.

Claims (10)

A method for processing order processes in the context of an order processing in the small parts delivery between a provider and a customer, with containers filled with small parts are supplied by the provider to a sampling point and returned from the customer containers are returned, and these containers in a read are equipped with readable RFID tags that contain data about the container, characterized in that boxes are provided for receiving and transporting a plurality of containers, and that the reading process after setting an empty container is triggered by a door or a Cover of the box is closed. A method according to claim 1, characterized in that the RFID tag is a passive RFID tag. Method according to one of the preceding claims, characterized in that the readout of the RFID tag takes place after each closing of the door or the lid. Method according to one of the preceding claims, characterized in that all containers present in the box are detected in succession by reading the RFID tags. Method according to one of the preceding claims, characterized in that after adding a container to an already partially filled box, the entire contents of the box is re-detected and that a comparison is made with the previously acquired information about the container. Method according to one of the preceding claims, characterized in that the readout of the RFID tags after closing the door or the lid takes place only after expiration of a preset waiting time. Box for receiving and transporting a plurality of containers, having a bottom wall, Side walls and a lid which enclose an interior, wherein the interior is accessible through a door or a lid, characterized in that the box has an RFID reader, which can read in a reading possibly existing in the box RFID tags and the is coupled to the door or the lid so that the reading process by closing the door or the lid can be triggered. Box according to claim 7, characterized in that the box is adapted to receive a plurality of stacks of containers, wherein under each stack in each case an RFID antenna is provided. Box according to one of the preceding claims, characterized in that a gap is provided below the bottom of the interior, which contains the RFID reader, the RFID antennas and a computer and a mobile radio module. Box according to claim 9, characterized in that for operating the computer, an operating unit, preferably a touch screen monitor, is arranged in the lid of the box.

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