DE102011018217A1 - Method for manufacturing spring for insertion into undercarriage of vehicle, involves removing rod-shaped core element from spring element that is separated from molding tool, where core element is made of rubber material - Google Patents
Method for manufacturing spring for insertion into undercarriage of vehicle, involves removing rod-shaped core element from spring element that is separated from molding tool, where core element is made of rubber material Download PDFInfo
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- DE102011018217A1 DE102011018217A1 DE201110018217 DE102011018217A DE102011018217A1 DE 102011018217 A1 DE102011018217 A1 DE 102011018217A1 DE 201110018217 DE201110018217 DE 201110018217 DE 102011018217 A DE102011018217 A DE 102011018217A DE 102011018217 A1 DE102011018217 A1 DE 102011018217A1
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- Prior art keywords
- spring
- core element
- spring element
- rod
- shaped core
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000000034 method Methods 0.000 title claims abstract description 19
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- 239000000463 material Substances 0.000 title claims abstract description 5
- 238000000465 moulding Methods 0.000 title claims abstract description 4
- 238000003780 insertion Methods 0.000 title 1
- 230000037431 insertion Effects 0.000 title 1
- 239000011347 resin Substances 0.000 claims abstract description 10
- 229920005989 resin Polymers 0.000 claims abstract description 10
- 229910000743 fusible alloy Inorganic materials 0.000 claims abstract 2
- 229920001169 thermoplastic Polymers 0.000 claims abstract 2
- 239000004416 thermosoftening plastic Substances 0.000 claims abstract 2
- 239000004753 textile Substances 0.000 claims description 17
- 239000000835 fiber Substances 0.000 claims description 15
- 238000006243 chemical reaction Methods 0.000 claims description 8
- 239000002131 composite material Substances 0.000 claims description 8
- 238000004804 winding Methods 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 3
- 238000004132 cross linking Methods 0.000 claims description 2
- 238000000354 decomposition reaction Methods 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 claims description 2
- 238000002844 melting Methods 0.000 claims description 2
- 230000008018 melting Effects 0.000 claims description 2
- 238000002360 preparation method Methods 0.000 claims description 2
- 238000003856 thermoforming Methods 0.000 claims 2
- 238000003723 Smelting Methods 0.000 claims 1
- 238000002144 chemical decomposition reaction Methods 0.000 claims 1
- 238000005979 thermal decomposition reaction Methods 0.000 claims 1
- 239000004744 fabric Substances 0.000 abstract description 5
- 239000011248 coating agent Substances 0.000 abstract 1
- 238000000576 coating method Methods 0.000 abstract 1
- 238000009954 braiding Methods 0.000 description 4
- 238000007493 shaping process Methods 0.000 description 2
- BUHVIAUBTBOHAG-FOYDDCNASA-N (2r,3r,4s,5r)-2-[6-[[2-(3,5-dimethoxyphenyl)-2-(2-methylphenyl)ethyl]amino]purin-9-yl]-5-(hydroxymethyl)oxolane-3,4-diol Chemical compound COC1=CC(OC)=CC(C(CNC=2C=3N=CN(C=3N=CN=2)[C@H]2[C@@H]([C@H](O)[C@@H](CO)O2)O)C=2C(=CC=CC=2)C)=C1 BUHVIAUBTBOHAG-FOYDDCNASA-N 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009417 prefabrication Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/06—Fibrous reinforcements only
- B29C70/10—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres
- B29C70/16—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length
- B29C70/22—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length oriented in at least two directions forming a two dimensional structure
- B29C70/222—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length oriented in at least two directions forming a two dimensional structure the structure being shaped to form a three dimensional configuration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
- B29C53/02—Bending or folding
- B29C53/12—Bending or folding helically, e.g. for making springs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
- B29C70/38—Automated lay-up, e.g. using robots, laying filaments according to predetermined patterns
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/50—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
- B29C70/52—Pultrusion, i.e. forming and compressing by continuously pulling through a die
- B29C70/521—Pultrusion, i.e. forming and compressing by continuously pulling through a die and impregnating the reinforcement before the die
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F1/00—Springs
- F16F1/36—Springs made of rubber or other material having high internal friction, e.g. thermoplastic elastomers
- F16F1/366—Springs made of rubber or other material having high internal friction, e.g. thermoplastic elastomers made of fibre-reinforced plastics, i.e. characterised by their special construction from such materials
- F16F1/3665—Wound springs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/24—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using threads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/774—Springs
- B29L2031/7742—Springs helical springs
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- General Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Robotics (AREA)
- Moulding By Coating Moulds (AREA)
- Springs (AREA)
Abstract
Description
Die Erfindung betrifft ein Verfahren zur Herstellung von Federelementen aus Faserverbundwerkstoffen, insbesondere Federn zum Einsatz in Fahrwerken von Fahrzeugen jedweder Art sowie in technischen Anlagen der Industrie.The invention relates to a method for the production of spring elements made of fiber composite materials, in particular springs for use in trolleys of vehicles of any kind and in industrial plants of the industry.
Derartige Federn sind bereits hinreichend bekannt, es handelt sich meist um metallische Schraubenfedern, die aus einem Federdraht durch Kaltumformung in einer Federbiegemaschine hergestellt werden. Dieser Federdraht kann auch hohl ausgebildet sein.Such springs are already well known, it is usually metallic coil springs, which are made of a spring wire by cold forming in a spring-bending machine. This spring wire can also be hollow.
Bekannt sind auch Federn, die aus Faserverbundwerkstoffen hergestellt sind. Dazu wird ein textiler Schlauch durch Aufwickeln von Gewebe, Einzelfasern oder durch Flechten auf Kerne mit einem vorgegebenen Rohrquerschnitt gebildet.Also known are springs that are made of fiber composites. For this purpose, a textile tube is formed by winding tissue, single fibers or by braiding on cores with a predetermined pipe cross-section.
In
Ein weiteres Schutzrecht, die japanische Schrift
Nachteile dieser Lösungen sind, das beim Aufwickeln der Fasern zur Bildung eines Textilschlauches die Fasern mit flüssigem Reaktionsharz getränkt sind, was zu großen Verunreinigungen im gesamten Herstellungsprozess führt.Disadvantages of these solutions are that when winding the fibers to form a textile tube, the fibers are impregnated with liquid reaction resin, which leads to large impurities in the entire manufacturing process.
Da die Aushärtung des mit dem Reaktionsharzsystem benetzten und zur Feder geformten Grundkörpers verhältnismäßig lange Zeit beansprucht, bevor das hergestellte Federelement vom Nutenkern gelöst werden kann, ist die Werkzeugausnutzung nicht optimal.Since the curing of the wetted with the reaction resin system and molded to the spring body requires relatively long time before the spring element produced can be solved by the groove core, the tool utilization is not optimal.
Andere, die Federgeometrie stabilisierende Verfahrensweisen sind zeit- und kostenaufwändig.Other spring geometry stabilizing procedures are time consuming and costly.
Es ist deshalb Aufgabe der Erfindung, ein Verfahren zur Herstellung von Federelementen aus Faserverbundwerkstoffen so weiterzubilden, dass keine flüssigen Reaktionsharzsysteme eingesetzt werden müssen, die zur Herstellung der Federelemente aus Faserverbundwerkstoffen notwendig sind.It is therefore an object of the invention to develop a method for producing spring elements made of fiber composite materials so that no liquid reaction resin systems must be used, which are necessary for the preparation of the spring elements made of fiber composites.
Des Weiteren sollten schnelle Taktzeiten bei der Herstellung ermöglicht werden, die durch Umformung getrennt von der Nachvernetzung erfolgen soll.Furthermore, fast cycle times in the production should be made possible, which should take place by forming separately from the post-crosslinking.
Notwendig ist es aus ökonomischer Sicht auch, die automatisierte Vorfertigung des Kernelementes bis zum Wickeln der Federstruktur effektiv zu gestalten.From an economic point of view, it is also necessary to effectively design the automated prefabrication of the core element until the spring structure is wound.
Die Aufgabe der Erfindung wird durch ein Verfahren mit den Merkmalen des Patentanspruches 1 gelöst.The object of the invention is achieved by a method having the features of claim 1.
Vorteilhafte Ausgestaltungen und Weiterbildungen der Erfindung ergeben sich aus den abhängigen Patentansprüchen 2 bis 11.Advantageous embodiments and developments of the invention will become apparent from the
Nachstehend wird das erfindungsgemäße Verfahren anhand eines Ausführungsbeispieles näher erläutert. Die dazugehörige Zeichnung zeigt inThe method according to the invention will be explained in more detail below with reference to an exemplary embodiment. The accompanying drawing shows in
In
Dabei erfolgt die Fertigung des Textilschlauches
Im Weiteren wird zur Umformung des stangenförmigen Kernelementes
Nach oder mit der Abkühlung des hergestellten Federelementes
BezugszeichenlisteLIST OF REFERENCE NUMBERS
- 11
- stangenförmiges Kernelementrod-shaped core element
- 22
- Vorrichtung zum Umwickeln des KernelementesDevice for wrapping the core element
- 33
- Textilschlauchtextile hose
- 44
- Pultrusionswerkzeugpultrusion
- 55
- Kalibriert- und HärtungsbereichCalibration and curing area
- 66
- ReaktionsharzsystemReactive resin system
- 77
- Abzugsvorrichtungoff device
- 88th
- Formwerkzeugmold
- 99
- Nutengroove
- 1010
- Federelementspring element
- 1111
- HeizluftbeheizungHeizluftbeheizung
- 1212
- weiteres Formelementanother form element
ZITATE ENTHALTEN IN DER BESCHREIBUNG QUOTES INCLUDE IN THE DESCRIPTION
Diese Liste der vom Anmelder aufgeführten Dokumente wurde automatisiert erzeugt und ist ausschließlich zur besseren Information des Lesers aufgenommen. Die Liste ist nicht Bestandteil der deutschen Patent- bzw. Gebrauchsmusteranmeldung. Das DPMA übernimmt keinerlei Haftung für etwaige Fehler oder Auslassungen.This list of the documents listed by the applicant has been generated automatically and is included solely for the better information of the reader. The list is not part of the German patent or utility model application. The DPMA assumes no liability for any errors or omissions.
Zitierte PatentliteraturCited patent literature
- EP 637700 B1 [0004] EP 637700 B1 [0004]
- JP 2003300256 [0005] JP 2003300256 [0005]
Claims (11)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE201110018217 DE102011018217A1 (en) | 2010-04-19 | 2011-04-19 | Method for manufacturing spring for insertion into undercarriage of vehicle, involves removing rod-shaped core element from spring element that is separated from molding tool, where core element is made of rubber material |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102010015594.2 | 2010-04-19 | ||
DE102010015594 | 2010-04-19 | ||
DE201110018217 DE102011018217A1 (en) | 2010-04-19 | 2011-04-19 | Method for manufacturing spring for insertion into undercarriage of vehicle, involves removing rod-shaped core element from spring element that is separated from molding tool, where core element is made of rubber material |
Publications (1)
Publication Number | Publication Date |
---|---|
DE102011018217A1 true DE102011018217A1 (en) | 2011-12-15 |
Family
ID=45020194
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
DE201110018217 Withdrawn DE102011018217A1 (en) | 2010-04-19 | 2011-04-19 | Method for manufacturing spring for insertion into undercarriage of vehicle, involves removing rod-shaped core element from spring element that is separated from molding tool, where core element is made of rubber material |
Country Status (1)
Country | Link |
---|---|
DE (1) | DE102011018217A1 (en) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2986988A1 (en) * | 2012-02-21 | 2013-08-23 | Peugeot Citroen Automobiles Sa | Method for manufacturing helical spring of damping device of car, involves deforming profile element until obtaining spring with desired shape, and cooling spring until temperature is less than transition temperature to solidify shape |
DE102012112937A1 (en) | 2012-12-21 | 2014-06-26 | Leichtbau-Zentrum Sachsen Gmbh | Device and method for producing a spring made of fiber composite material |
CN103991227A (en) * | 2014-04-30 | 2014-08-20 | 天津工业大学 | Production method for constant-section composite-material section material |
EP2837488A1 (en) | 2013-08-16 | 2015-02-18 | SuperTEX composites GmbH | Methode of producing a spring made of composite material |
WO2017076963A1 (en) | 2015-11-03 | 2017-05-11 | Basf Se | Composite element |
DE102016210118B3 (en) * | 2016-06-08 | 2017-10-05 | Volkswagen Aktiengesellschaft | Method for producing screw or coil springs made of a fiber-reinforced material and apparatus for carrying out this method |
WO2022074225A1 (en) | 2020-10-09 | 2022-04-14 | Fritsch Michael | Filament winding device and method for producing an object made of composite material |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0637700B1 (en) | 1993-08-04 | 1999-05-12 | Toho Rayon Co., Ltd. | Carbon fiber reinforced resin coil spring and method for manufacturing the same |
JP2003300256A (en) | 2002-04-10 | 2003-10-21 | Murata Mach Ltd | Frp spring and manufacturing method therefor |
-
2011
- 2011-04-19 DE DE201110018217 patent/DE102011018217A1/en not_active Withdrawn
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0637700B1 (en) | 1993-08-04 | 1999-05-12 | Toho Rayon Co., Ltd. | Carbon fiber reinforced resin coil spring and method for manufacturing the same |
JP2003300256A (en) | 2002-04-10 | 2003-10-21 | Murata Mach Ltd | Frp spring and manufacturing method therefor |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2986988A1 (en) * | 2012-02-21 | 2013-08-23 | Peugeot Citroen Automobiles Sa | Method for manufacturing helical spring of damping device of car, involves deforming profile element until obtaining spring with desired shape, and cooling spring until temperature is less than transition temperature to solidify shape |
DE102012112937A1 (en) | 2012-12-21 | 2014-06-26 | Leichtbau-Zentrum Sachsen Gmbh | Device and method for producing a spring made of fiber composite material |
EP2934853A1 (en) * | 2012-12-21 | 2015-10-28 | Leichtbau-Zentrum Sachsen GmbH | Device and method for producing a spring made of fiber composite material |
CN105189086A (en) * | 2012-12-21 | 2015-12-23 | 轻型结构中心萨克森有限公司 | Device and method for producing a spring made of fiber composite material |
EP2837488A1 (en) | 2013-08-16 | 2015-02-18 | SuperTEX composites GmbH | Methode of producing a spring made of composite material |
WO2015022302A1 (en) * | 2013-08-16 | 2015-02-19 | Supertex Composites Gmbh | Spring made of composite material |
CN103991227A (en) * | 2014-04-30 | 2014-08-20 | 天津工业大学 | Production method for constant-section composite-material section material |
WO2017076963A1 (en) | 2015-11-03 | 2017-05-11 | Basf Se | Composite element |
DE102016210118B3 (en) * | 2016-06-08 | 2017-10-05 | Volkswagen Aktiengesellschaft | Method for producing screw or coil springs made of a fiber-reinforced material and apparatus for carrying out this method |
WO2022074225A1 (en) | 2020-10-09 | 2022-04-14 | Fritsch Michael | Filament winding device and method for producing an object made of composite material |
FR3114989A1 (en) * | 2020-10-09 | 2022-04-15 | Michaël FRITSCH | Filament winding device and method for producing an object in composite material |
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