DE102010062286A1 - Polycationic colloid particles, process for their preparation and their use for the modification of substrates - Google Patents

Abstract

The present invention relates to polycationic colloid particles, polycationic colloid dispersions, their production and their use for modifying substrates. Furthermore, the invention is directed to the modified substrates and their use for removing (poly) anionic compounds from liquid media.

Description

The present invention relates to polycationic colloid particles, polycationic colloidal dispersions, their preparation, and their use for the modification of substrates. Further, the invention is directed to the modified substrates and their use for removing (poly) anionic compounds from liquid media.

Polycationic compounds, d. H. Compounds with multiple cationic groups have long been known and are used in a variety of applications. In the field of textile application polycationic compounds u. a. used as dye transfer inhibitors, as aftertreatment agent for dyed textiles and as an adsorbent for free dyes in the wash liquor. Furthermore, polycationic compounds find application as antimicrobial agents or as flocculants for the clarification of waste water from the paper and textile industries. In particular, the focus is on the use of polycationic compounds in cleaning dyed textiles.

During the washing process, unbound dye dissolves from colored laundry and passes into the wash liquor. The so-called bleeding is especially pronounced when cleaning new garments. The "free" dyes may be on other garments or on unwanted. Deposit bodies. To prevent staining of the laundry by bleeding, great efforts are being made on the part of the dye manufacturers to improve the fixation of the dye to the fiber.

Despite all efforts, bleeding, especially from cotton, wool and silk, can not be completely suppressed. The direct, acid and reactive dyes used for these textiles are usually anionically charged in the wash liquor.

The variety of dye chemistry makes it difficult to develop a simple method to prevent unwanted dye transfer from one garment to another or from one garment to another.

Universal dye transfer inhibiting agents are, in particular, chlorine-containing bleaching agents, which, however, have the disadvantage that even the entire laundry itself is bleached and the clothing no longer has the desired color intensity after being washed several times.

The development of dye transfer inhibiting agents has been further complicated by the fact that dye transfer inhibitors may interact with the detergent-active compounds and adversely affect their washing and cleaning efficiencies.

Various dye inhibitors added to the wash liquor have been developed. The dye inhibitors are usually water-soluble and bind the bled dyes in the wash liquor through chemical or physical interactions. Due to their solubility in water, however, the dye inhibitors or the dye inhibitor / dye complexes enter the wastewater with the wash liquor.

DE 2 321 724 A describes a water-soluble detergent mixture containing a polyurethane-polyalkyleneimine compound which adsorbs direct dyes and anionic dyes.

DE 2 309 099 A describes dye inhibitors in the form of condensation products prepared from a mixture of organic amines, with a small proportion of an organic compound containing a basic nitrogen.

DE 3 519 012 A describes a detergent composition containing water-soluble cationic ammonium, imidazolinium or pyridinium salts as dye inhibitors based on N-vinylimidazole, N-vinyloxazolidone or N-vinylpyrrolidone

DE 3 840 056 A proposes water-soluble quaternary ammonium compounds as good dye transfer inhibitors for certain dyes. However, these dye inhibitors may be incompatible with anionic wetting agent or greatly reduce the cleaning performance.

DE 3 124 210 A describes a liquid detergent formulation containing, as a dye transfer inhibitor, water-soluble polymers such as polyacrylamide or partially hydrolyzed polyacrylamides, polyethyleneimines and polyamineamides.

WO 1994/002581 describes polyamine N-oxide containing polymers as effective dye transfer inhibiting agents.

WO 1996/026831 describes a textile support containing a dye transfer inhibitor based on a water-soluble quaternary ammonium-hydroxy-haloalkyl monomer compound. This carrier is washed and releases the dye inhibitor during the washing process.

The described (poly) cations are all water-soluble and, if they are applied to a substrate, are removed during the washing process. It is disadvantageous that the dye inhibitors or the dye inhibitor / dye complexes enter the wastewater and this burden additionally.

EP 33 815 A2 describes textile substrates, in particular of cellulose, which are equipped with a quaternary ammonium compound or a quaternized ammonium epoxide compound, for collecting free dyes and pigments in the wash liquor.

US 3,673,110 discloses a cellulosic substrate whose anionic surface has been cationically treated with polyamine to absorb anionic dyes.

WO 02/12424 describes the cationization of polyester by aminolysis and subsequent treatment with epoxy-functionalized quaternary ammonium ions. This method is possible only with the use of large amounts of strong alkali liquors, which must be removed with a high expenditure of wash water. In addition, the cationic finishing of the polyester toxicologically harmful epoxy compounds such. For example, 2,3-epoxypropyltrimethylammonium chloride or epichlorohydrin, are used. The harsh reaction conditions also damage the substrate.

DE 10 2009 027 047 A1 discloses a textile laundry article having thereon solidified a bleach-free detergent composition, wherein the textile substrate is provided with permanent equipment having dye-trapping properties. The color-catching compound preferably enters into an ionic or covalent bond with the textile substrate. Cationic polymers are used in particular as the color-catching compound.

A common problem of the prior art supported dye inhibitors is that the cationic charge density, i. H. the number of cationic groups per unit area is insufficient to ensure effective capture of dye molecules in the wash liquor.

So will in EP 1 775 372 described that a textile material is at least partially roughened before it is cationically finished in order to achieve a certain surface enlargement and thus to apply a larger number of cationic groups on the textile material. Such a process necessitates a further process step before the textile finish and obviously damages the textile fabric.

In addition, only substrates with functional groups, such as. As cellulose, are provided wash-permanent with dye transfer inhibitors, while a modification of synthetic fibers did not lead to satisfactory results.

The object of the present invention was thus to overcome the disadvantages of the prior art.

In particular, should a permanently polycationic modified substrate with increased. Charge density be provided. In addition, the modification of substrates without functional groups should be made possible.

This object is achieved according to the invention by providing polycationic colloidal particles comprising at least one particle core and an agglomerate layer thereon, wherein the agglomerate layer contains at least one organic polycation, at least one molecule with a reactive crosslinking group and optionally at least one molecule with at least one functional group.

A colloidal particle is a solid particle that forms a stable colloidal dispersion with a liquid medium. The colloidal particle of the invention is further modified polycationic, d. H. it has, in particular on its surface, a plurality of cationic groups.

The diameter of the colloidal particle is 10 nm to 100 μm, preferably 10 nm to 50 μm, more preferably 20 nm to 20 μm, more preferably 50 nm to 10 μm.

The colloidal particle comprises at least one particle core, which preferably contains an inorganic or / and organic compound.

Preferred inorganic compounds are inorganic oxides, such as. As MgO, SiO ₂ , TiO ₂ , ZrO ₂ , AlO (OH) or / and Al ₂ O ₃ . Particularly preferred are oxides selected from MgO, SiO ₂ , TiO ₂ or / and Al ₂ O ₃ , more preferred are SiO ₂ or / and TiO ₂ .

Other preferred inorganic compounds are silicate, aluminate, titanate, carbonate, hydroxide or / and sulfate based inorganic salts.

Preferably in water sparingly soluble inorganic salts, such as. Calcium sulfate, magnesium sulfate or sodium sulfate; Calcium carbonate or magnesium carbonate; naturally occurring or synthetic aluminosilicates or aluminates, e.g. For example, magnesium aluminate; Barium titanate or aluminum titanate; Calcium hydroxide or magnesium hydroxide; and / or calcium, magnesium, iron, zirconium or, in particular, zeolite and phyllosilicates.

Preferred inorganic salts are aluminosilicates, in particular zeolite and phyllosilicates.

The dispersions of the inorganic salts or / and oxides are preferably colorless or only slightly colored.

As organic particle cores substantially water-insoluble solids such. As charged and / or uncharged polymers or oligomers, in particular polyacrylates, polymethacrylates, polyolefins, modified starches or modified celluloses can be used.

Furthermore, as organic particle cores also substantially water-insoluble organic salts, such as. Calcium stearate or magnesium stearate, colloidally precipitated alkylbenzenesulfonic acids, and fatty alcohols, fatty amines, fatty acids, e.g. B. their derivatives or their ethoxylates are used.

The particle cores used have a diameter of 1 nm to 1000 nm, preferably 2 nm to 800 nm, more preferably 5 nm to 500 nm, and most preferably 10 nm to 300 nm.

The particle cores may also be modified chemically or physically, e.g. B. hydrophobized, hydrophilized, anionified or cationized, be.

The molecules surrounding the particle core, namely at least one organic polycation, and at least one molecule having at least one reactive crosslinking group and optionally at least one molecule having at least one functional group, form due to physical interactions such. Van der Waals interactions, ionic interactions, or / and entanglement, an agglomerate that surrounds the particle core and adheres to the particle core. The agglomerate layer remains adhered to the particle core even in the presence of the colloidal particle in liquid medium.

This agglomerate layer contains at least one organic polycation, at least one molecule with at least one reactive crosslinking group and optionally at least one molecule with at least one functional group.

An organic polycation is an organic polymer that has at least one, preferably at least 5, more preferably at least 10, even more preferably at least 100, or at least 150 cationic group (s). The cationic groups may be positioned in the polymer backbone and / or bound to the polymer backbone via the side chains. The number-average molecular weight of an organic polycation is usually from 1,000 to 10,000,000 g / mol, preferably from 5,000 to 2,000,000 g / mol, preferably from 10,000 to 300,000 g / mol, more preferably from 10,000 to 80,000 g / mol.

The organic polycation preferably has quaternary cationic groups, preferably quaternary ammonium, pyridinium, imidazolium, pyrrolidinium, or / and phosphonium ions, more preferably quaternary ammonium, pyridinium or / and phosphonium ions, most preferably quaternary ammonium ions.

For example, organic polycations are based on homo- and copolymers of diallylamine (DAA) and its derivatives; Homopolymers and copolymers of vinylpyrrolidone, vinylimidazole, vinylpyridine-N-oxide or / and optionally other monomers; Polyvinylamine and its derivatives; Polyamide and its derivatives; Polyethyleneimine and its derivatives; Condensates of formaldehyde and compounds having at least two amino functions, eg. Dicyandiamide, urea, diamines, triamines or / and polyamines; Starch and cellulose.

The cationic modification of o. G. Polymers are carried out by methods known to those skilled in the art, such. B. alkylation of the amino groups in a polymer with organic halides, such as. Methyl chloride, 1-chloro-2,3-epoxypropane, and / or reaction of the hydroxyl groups contained in the polymer with alkyl halide ammonium salt (eg, 2-hydroxy-3-chloropropyltrimethylammonium chloride), or with epoxypropylammonium salt (eg, epoxypropyltrimethylammonium chloride ).

Preferred organic polycations are copolymers based on diallylamine or / and diallylamine derivatives, eg. B. Copolymers of DAA with diallyldimethylammonium chloride (DADMAC) or poly-DADMAC-co-dimethylsiloxane, condensates of formaldehyde and compounds having at least two amino functions, eg. Dicyandiamide, urea, diamines, triamines or / and polyamines; cationically modified starch and cellulose.

Furthermore, the agglomerate layer comprises at least one molecule having at least one, preferably at least 5, more preferably at least 10, even more preferably at least 100 or at least 150 reactive crosslinking group (s).

Reactive crosslinking groups are groups which, after activation, in particular after chemical or / and thermal activation (eg by elevated temperature, change in pH, addition of catalyst) react with complementary groups, so-called functional groups, and thereby covalent bonds form. The reactive crosslinking groups are inert during production, during storage and further processing under customary conditions (<60 ° C.).

Reactive crosslinking groups are for example selected from epoxides, halides, (blocked) isocyanates, N-methylol and / or unsaturated groups, such as. B. terminal vinyl groups. Preferred reactive crosslinking groups are epoxides, halides, (blocked) isocyanates and N-methylol.

The molecule having at least one reactive crosslinking group is preferably an organic polymer, in particular having a number-average molecular weight of usually from 1,000 to 10,000,000 g / mol, preferably from 5,000 to 2,000,000 g / mol, preferably from 10,000 to 300,000 g / mol, more preferably from 10,000 to 80,000 g / mol.

Preferred polymers having at least one reactive crosslinking group are polyisocyanates, at least partially blocked polyisocyanates, homo- and copolymers based on glycidyl methacrylate, or N-methylolacrylamide, with 1-chloro-2,3-epoxypropane modified polymer or condensates based on formaldehyde and compounds with at least two amino functions, e.g. As dicyandiamide, urea, diamines, triamines or / and polyamines.

In a particularly preferred embodiment, the molecule having at least one crosslinking group is an organic polycation, i. H. the organic polycation contains, in addition to the cationic groups, at least one reactive crosslinking group. Such a modified organic polycation is thus at the same time a molecule having at least one reactive crosslinking group. Starting from the o. G. For polycation base polymers, it is well known to those skilled in the art to introduce reactive crosslinking groups into the polycation or polycation precursor. Examples of organic polycations having at least one reactive crosslinking group are, for example, polyamine modified with 1-chloro-2,3-epoxypropane, for example. Resicart E (Ciba-Geigy).

In another aspect of the invention, the agglomerate layer may additionally contain a molecule having at least one, preferably at least 5, more preferably at least 10, even more preferably at least 100 or at least 150 functional group (s).

Functional groups are groups that can react with the reactive crosslinking groups to form covalent bonds. As functional groups, for example, amino, hydroxy, Amide and / or carboxy groups are used. Preferred functional groups are amino and hydroxy groups.

In a preferred embodiment, the molecule having at least one functional group is an organic polymer, preferably having a number average molecular weight of usually from 1,000 to 10,000,000 g / mol, preferably from 5,000 to 2,000,000 g / mol, preferably from 10,000 to 300,000 g / mol, more preferably from 10,000 to 80,000 g / mol.

Preferred polymers having at least one functional group are, for example, polyamines, polyethyleneimine, polyesters, polyacrylic acids, polyacrylamides, polyurethane, copolymers based on DAA or condensates of formaldehyde and compounds having at least two amino functions, eg. As dicyandiamide, urea, diamines, triamines or / and polyamines.

In a particularly preferred embodiment, the molecule having at least one functional group is an organic polycation, i. H. the organic polycation further contains at least one functional group in addition to the cationic groups. In this embodiment, the organic polycation is also a molecule having at least one functional group at the same time.

Starting from the o. G. For polycation base polymers, one skilled in the art is well aware of the introduction of functional groups into the polycation or the polycation precursor. Examples of organic polycations having at least one functional group are based on homo- and copolymers of polyvinylamine or / and diallylamine (DAA) and its derivatives or / and optionally further monomers; Copolymers of vinylpyridine-N-oxide, vinylpyrrolidone, vinylimidazole or / and optionally further monomers; Polyvinylamine and its derivatives; Polyethyleneimine and its derivatives; Condensates of formaldehyde and compounds having at least two amino functions, eg. As dicyandiamide, urea, diamines, triamines or / and polyamines or polycationic modified starch and cellulose.

In a particularly preferred embodiment, the organic polycation contains at least one reactive crosslinking group and at least one functional group. In this embodiment, the organic polycation is simultaneously a molecule having at least one reactive crosslinking group and a molecule having at least one functional group. The person skilled in the art is familiar with introducing corresponding functional groups and reactive crosslinking groups into the organic polycation or the polycation precursor.

Preferred organic polycations having at least one reactive crosslinking group and at least one functional group are based, for. To 1-chloro-2,3-epoxypropane and / or with (blocked) polyisocyanate-modified polyamine, e.g. B. copolymer of DAA and / or its derivatives and polyvinylamine or / and optionally other monomers, copolymers of N-methylolacrylamide with cationic monomer or / and optionally other monomers, or condensates of formaldehyde and compounds having at least two amino functions, eg. As dicyandiamide, urea, diamines, triamines or / and polyamines.

In a further embodiment, the agglomerate layer contains at least one polymer having at least one reactive crosslinking group and at least one functional group. Such a polymer usually has a number average molecular weight of from 1,000 to 10,000,000 g / mol, preferably from 5,000 to 2,000,000 g / mol, preferably from 10,000 to 300,000 g / mol, more preferably from 10,000 to 80,000 g / mol.

In this embodiment, the polymer is thus simultaneously a molecule having at least one reactive crosslinking group and a molecule having at least one functional group.

The preparation of polymers having functional and crosslinking groups is usually carried out starting from polymers having functional groups, such as. As polyvinylamine, condensates of formaldehyde and compounds having at least two amino functions, eg. As dicyandiamide, urea, diamines, triamines or / and polyamines, and subsequent modification with reactive crosslinking groups. Examples of polymers with functional and reactive crosslinking groups are epoxide-functionalized polyvinylamines and N-methylol-functionalized condensates of formaldehyde and compounds having at least two amino functions, e.g. As dicyandiamide, urea, diamines, triamines or / and polyamines

In a particularly preferred embodiment of the present invention, the agglomerate layer contains an organic polycation with reactive crosslinking groups and an organic polycation with functional groups.

In a preferred embodiment of the present invention, the cationic groups of the organic polycation, the reactive crosslinking groups and the functional groups are each different from each other. That is, a cationic group can not simultaneously be a reactive crosslinking group or a functional group and vice versa.

The molar ratio of cationic groups: reactive crosslinking groups: functional groups in the colloidal particle is in the range from 1 to 100: 0.1 to 10: 0 to 100, preferably from 1 to 50: 0.1 to 5: 0.1 to 50 , more preferably from 1 to 10: 0.1 to 1: 0.1 to 10.

The weight ratio of agglomerate layer to particle core is on average 1: 1-1000: 1, preferably 1: 1 to 500: 1, more preferably 5: 1 to 200: 1.

• (a) die erfindungsgemäßen polykationischen Kolloidalpartikel,
• (b) mindestens ein flüssiges Medium,
• (c) gegebenenfalls mindestens ein Dispergierhilfsmittel und
• (d) gegebenenfalls mindestens ein Additiv.

Another aspect of the present invention is a polycationic colloid dispersion comprising

• (a) the polycationic colloidal particles of the invention,
• (b) at least one liquid medium,
• (c) optionally at least one dispersing aid and
• (d) optionally at least one additive.

In the colloid dispersion according to the invention, the colloid particles according to the invention are distributed colloidally in at least one liquid medium. Preferably, the colloidal dispersion is stable. A colloid dispersion is stable when no phase separation is perceptible to the naked eye for 1 week, preferably 1 month, more preferably 6 months.

The polycationic colloid particles according to the invention make up 0.2-80% by weight, preferably 0.5-60% by weight, more preferably 1-40% by weight or 3-30% by weight, based on the total colloid dispersion.

The liquid medium is preferably water, organic solvent, such as. As alcohol, acetone or a mixture thereof. Particularly preferred is water with 0-5% organic solvent, more preferred is water as the dispersion medium.

The colloid dispersions preferably contain from 20 to 99% by weight, preferably from 25 to 95% by weight, more preferably from 50 to 98% by weight, even more preferably from 65 to 95% by weight of liquid medium based on the total amount of colloid dispersion.

Furthermore, in the colloid dispersion dispersing aids, such as. Cationic, nonionic, amphoteric and / or anionic surfactants or mixtures thereof. Nonionic and / or cationic surfactants are preferred, cationic surfactants being particularly preferred.

The colloid dispersion may be between 0 to 20% by weight, preferably between 0.1 to 15% by weight, more preferably between 0.2 to 10% by weight, even more preferably between 0.3 to 3% by weight. Dispersing aid based on the total amount of the colloid dispersion.

Amphoteric surfactants are z. B. (acylamidoalkyl) betaines. Anionic surfactants are z. For example, sodium dodecyl sulfate, bis (2-ethylhexyl) sulfosuccinate or alkylbenzenesulfonates. Preferred nonionic surfactants are n-alkyl polyethylene glycol ethers, alkylphenol polyglycol ethers or sorbitans.

Preferred cationic dispersants are quaternary ammonium salts, such as. Di (C ₁₀ -C ₂₄ ) alkyl dimethyl ammonium chloride, (C ₁₀ -C ₂₄ ) alkyl dimethyl ammonium chloride / bromide, (C ₁₀ -C ₂₄ ) alkyl trimethyl ammonium chloride / bromide, (C ₁₀ -C ₂₄ ) alkyl dimethyl benzyl ammonium chloride, N- (C ₁₀ -C ₁₈ ) -alkylpyridinium chloride / bromide, N- (C ₁₀ -C ₁₈ ) -isoquinolinium chloride / bromide or monoalkyl sulfate, N- (C ₁₀ -C ₁₈ ) -alkyl-N-methylammoniummorpholinium chloride / bromide or monoalkyl sulfate, N- (C ₁₀ -C ₁₈ ) alkyl-N-ethylammonium-morpholinium chloride / bromide or monoalkyl sulfate; N- (C ₁₀ -C ₁₈ ) -alkylmethylpolyoxyethyleneammonium chloride / bromide or monoalkylsulfate, dodecyltrimethylammonium bromide; or salts of primary, secondary and tertiary fatty amines having 8 to 24 carbon atoms with organic or inorganic acids, such as. As acetic acid, lactic acid, citric acid, hydrochloric acid.

Particularly preferred dispersing aids are quaternary ammonium salts.

Furthermore, at least one additive may be present in the colloid dispersion. Preferably, additives are present in an amount of 0.001-10 wt%, preferably 0.1-8 wt%, more preferably 0.2-5 wt%, based on the total amount of colloid dispersion.

Suitable additives are, for example, dyes, markers, tracers, odorants, biocides (microbicides, bactericides or fungicides), disinfectants (parabens, aldehydes, phenol derivatives, quaternary ammonium compounds), preservatives (isothiazolone derivatives, hydroxybenzoic acid esters, benzoates, sorbates, propionates, 2 Phenoxyethanol, 1,1'-methylene-3,3'-bis (1-hydroxymethyl-2,5-dioxo-4-imidazolidinyl) urea, 1,3-diphenylurea, diphenyl ether), softening agents (fatty acid condensates or / and modified Polydimethylsiloxane), crosslinkers (blocked isocyanates, oxazoline derivatives), stabilizers (antioxidants, antiozonants), light stabilizers (UV stabilizers, UV absorbers, UV blockers), organic thickeners (natural, organic, associative thickeners, modified natural products), halogen-containing or halogen-free flame retardants, defoamers and mixtures thereof.

As a biocide silver preparations are particularly preferred in the form of silver salts, such as. Silver halides, silver nitrate, silver oxide, silver sulfate, silver chloride, silver phosphates, silver carbonate, silver hydroxide, silver acetate, silver lactate, silver citrate, silver succinate, silver stearate, silver oleate, silver gluconate, silver adipate, silver myristate, silver sorbate, alkali silver thiosulfates, silver sulfadiazine, silver Alginates, silver complexes, elemental silver in nanoparticulate or colloidal form, embedded silver in highly porous materials such. For example, silica, bentonite, titanium dioxide and alumina, or mixtures thereof.

In nanoparticulate or colloidal form, the silver particles have a diameter of 1 to 100 nm, preferably 2 to 55 nm, particularly preferably 6 to 19 nm.

• (a) Bereitstellen einer Dispersion aus Partikelkernen in einem flüssigen Medium und
• (b) Zugeben von mindestens
• (b1) einem organischen Polykation; oder/und
• (b2) einem Molekül mit mindestens einer reaktiv vernetzenden Gruppe; oder/und
• (b3) einem Molekül mit mindestens einer funktionellen Gruppe; oder/und
• (b4) einem organischen Polykation mit mindestens einer reaktiv vernetzenden oder/und mindestens einer funktionellen Gruppe,

unter Bedingungen, dass sich eine Agglomeratschicht auf den Partikelkernen bildet.In a further aspect, the invention is directed to a process for the preparation of the polycationic colloid dispersion of the invention comprising the steps

• (a) providing a dispersion of particle cores in a liquid medium and
• (b) adding at least
• (b1) an organic polycation; or and
• (b2) a molecule having at least one reactive crosslinking group; or and
• (b3) a molecule having at least one functional group; or and
• (b4) an organic polycation having at least one reactive crosslinking or / and at least one functional group,

under conditions that an agglomerate layer forms on the particle cores.

• (a) Bereitstellen einer Dispersion aus Partikelkernen in einem flüssigen Medium und
• (b') Zugeben von mindestens
• (b1') einem organischen Polykation mit mindestens einer reaktiv vernetzenden Gruppe und ggf. mindestens einem organischen Polykation mit mindestens einer funktionellen Gruppe; oder/und
• (b2') einem organischen Polykation mit mindestens einer reaktiv vernetzenden oder/und mindestens einer funktionellen Gruppe,

unter Bedingungen, dass sich eine Agglomeratschicht auf den Partikelkernen bildet.In a preferred embodiment, the method comprises the steps

• (a) providing a dispersion of particle cores in a liquid medium and
• (b ') Add at least
• (b1 ') an organic polycation having at least one reactive crosslinking group and optionally at least one organic polycation having at least one functional group; or and
• (b2 ') an organic polycation having at least one reactive crosslinking or / and at least one functional group,

under conditions that an agglomerate layer forms on the particle cores.

The particle cores used are homogeneously dispersed in the liquid dispersion medium. The dispersion is preferably obtained by stirring the particle cores in the liquid medium. In the dispersion according to process step (a) may optionally be present dispersing aids and / or additives. In order to achieve a better homogenization of the particle cores, the dispersion can be subjected to high shear forces, for. B. by homogenization using Ultraturrax ^® .

By adding at least one of the compounds / mixtures (b1) to (b4) or (b1 ') to (b2'), particle cores are formed which are surrounded by an agglomerate layer. The addition of at least one of the compounds / mixtures is carried out with stirring at temperatures between 0 to 40 ° C, preferably between 10 to 40 ° C, more preferably at room temperature (20-25 ° C), in particular at a pressure of 1-5 bar, preferably at 1 bar.

• (a) Bereitstellen einer Lösung einer löslichen Partikelkernvorstufe und
• (b) Zugeben von mindestens
• (b1) einem organischen Polykation; oder/und
• (b2) einem Molekül mit mindestens einer reaktiv vernetzenden Gruppe; oder/und
• (b3) einem Molekül mit mindestens einer funktionellen Gruppe; oder/und
• (b4) einem organischen Polykation mit mindestens einer reaktiv vernetzenden oder/und mindestens einer funktionellen Gruppe,

unter Bedingungen, dass Partikelkerne mit darauf liegender Agglomeratschicht kolloidal ausgefällt werden.In another embodiment, a method of making the polycationic colloid dispersion of the invention comprises the steps

• (a) providing a solution of a soluble particle core precursor and
• (b) adding at least
• (b1) an organic polycation; or and
• (b2) a molecule having at least one reactive crosslinking group; or and
• (b3) a molecule having at least one functional group; or and
• (b4) an organic polycation having at least one reactive crosslinking or / and at least one functional group,

under conditions that particle nuclei with an agglomerate layer lying thereon are precipitated colloidally.

• (a) Bereitstellen einer Lösung einer löslichen Partikelkernvorstufe und
• (b') Zugeben von mindestens
• (b1') einem organischen Polykation mit mindestens einer reaktiv vernetzenden Gruppe und ggf. mindestens einem organischen Polykation mit mindestens einer funktionellen Gruppe; oder/und
• (b2') einem organischen Polykation mit mindestens einer reaktiv vernetzenden oder/und mindestens einer funktionellen Gruppe,

unter Bedingungen, dass Partikelkerne mit darauf liegender Agglomeratschicht kolloidal ausgefällt werden.In a preferred embodiment, a method of making the polycationic colloid dispersion of the invention comprises the steps

• (a) providing a solution of a soluble particle core precursor and
• (b ') Add at least
• (b1 ') an organic polycation having at least one reactive crosslinking group and optionally at least one organic polycation having at least one functional group; or and
• (b2 ') an organic polycation having at least one reactive crosslinking or / and at least one functional group,

under conditions that particle nuclei with an agglomerate layer lying thereon are precipitated colloidally.

According to the o. G. Methods, particle cores can be prepared in situ by a solution of a soluble particle core precursor, which optionally dispersing aids and / or additives is provided, from which by adding the compounds (b1) to (b4) or (b1 ') to (b2 ') with stirring particle cores are precipitated colloidally.

Alternatively, between step (a) and step (b), a step (a1) may be carried out by adjusting the pH, temperature, ionogenicity and / or concentration of the solution of step (a) such that particle cores are colloidal be precipitated.

The preparation of colloidally precipitated particles is known to the person skilled in the art and is based, for example, on the Pages 2299-2304 of Römpp Chemie Lexikon (9th edition, Prof. Dr. Jürgen Falbe and Prof. Dr. Manfred Regitz) or under Colloid Chemistry in Ullmann's Encyclopedia of Industrial Chemistry, Sixth Edition, 1999 described in detail.

Suitable particle core precursors are soluble, in particular water-soluble, salts or complexes based on carbonates, silicates or aluminates.

Particularly preferred soluble particulate core precursors are sodium silicates, sodium carbonates, or / and sodium aluminates, more preferred are sodium silicates.

In another embodiment, suitable particle core precursors in the liquid medium are soluble organic compounds, such as. For example, salts of fatty acids, polyacrylate, modified starch and cellulose.

The particle cores precipitated in situ have particle diameters of from 1 nm to 1000 nm, preferably from 2 nm to 800 nm, more preferably from 50 nm to 500 nm, and most preferably from 10 nm to 300 nm.

The molar ratio of cationic groups: reactive crosslinking groups: functional groups in the colloidal particle is in the range from 1 to 100: 0.1 to 10: 0 to 100, preferably from 1 to 50: 0.1 to 5: 0.1 to 50 , more preferably from 1 to 10: 0.1 to 1: 0.1 to 10.

In both process variants, the ratio of the total amount of components (b1) to (b4) or (b1 ') to (b2') to the total amount of particle cores is in the range of 1: 1-1000: 1, preferably 1: 1 to 500 : 1 or 50: 1 to 200: 1, more preferably 50: 1 to 150: 1.

The ratio between the total amount of components (b1) to (b4) or (b1 ') to (b2') relative to the particle core surface is in the range of 0.01 to 100 g / m ² , preferably 0.1 to 50 g / m ² , more preferably from 0.1 to 10 g / m ² .

The polycationic colloid dispersion of the invention can be used to modify substrates.

Preferred substrates are synthetic and / or natural fibers, e.g. Of polyester (polyethylene terephthalate or polybutylene terephthalate), polyamide (nylon or rayon), polyacrylic, polyolefin (polyethylene or polypropylene), cellulose and / or viscose, and nonwovens or / and wovens derived therefrom, such as nonwovens, wet nonwovens, nonwovens, paper, textile woven or knitted fabric. Sheet substrates preferably have a basis weight of 30-800 g / m ² , more preferably 50-300 g / m ² .

Other preferred substrates are membranes or films, for. Of plastics such as polyester (polyethylene terephthalate or polybutylene terephthalate), polyamide (nylon or rayon), polyacrylic, polyolefin (polyethylene or polypropylene); natural or synthetic sponges or foams, e.g. As polyurethane, polystyrene or Polyolefinschaumstoffe, or porous minerals, eg. B. zeolites.

The substrates may have functional groups, such as. As cellulose, viscose, polyamides, polyesters, or may be chemically functionalized. However, the substrates used can also be chemically inert, such as. B. polyolefin fibers.

• (a) Aufbringen der erfindungsgemäßen Kolloiddispersion auf ein Substrat, das gegebenenfalls mindestens eine funktionelle Gruppe enthält,
• (b) zumindest teilweises Entfernen des Dispersionsmediums und
• (c) Umsetzen der reaktiv vernetzenden Gruppen mit den funktionellen Gruppen des polykationischen Kolloidpartikels oder/und des Substrats.

Another aspect of the invention is therefore also a method of modifying substrates comprising the steps

• (a) applying the colloid dispersion of the invention to a substrate which optionally contains at least one functional group,
• (b) at least partially removing the dispersion medium and
• (c) reacting the reactive crosslinking groups with the functional groups of the polycationic colloidal particle or / and the substrate.

The application of the colloid dispersion according to the invention is carried out according to the known to a person skilled in the art discontinuous or continuous process, such. B. Aufzieh-, padding, spraying, rolling, printing, doctor blade or dipping process. Preferred methods for applying the colloid dispersion are padding, spraying, rolling or printing processes.

Depending on the method, the colloidal dispersions can be applied to flat substrates on both sides or on one side.

Preferably, the polycationic colloid dispersions are applied at 0 to 40 ° C, more preferably at room temperature (20-25 ° C).

Depending on the application method and the desired finishing thickness, the dispersion may be diluted with liquid (dispersion) medium before application or thickened by addition of thickening agents.

In step (b), at least partial removal of the liquid medium, preferably at elevated temperature, in particular at 40-200 ° C and optionally at reduced pressure in the range of 0 and ≤ l bar, particularly preferably from 50 mbar to 1 bar. The removal of the liquid medium may be carried out by conventional drying methods, e.g. B. be carried out with hot air or infrared radiation.

After step (b), the substrate modified with the colloid dispersion of the present invention contains a content of 5-500% by weight, preferably 20-400% by weight, more preferably 50-300% by weight of liquid medium modified substrate.

In step (c), the reactive crosslinking groups are reacted in the agglomerate layer having the functional groups optionally located in the agglomerate layer of the polycationic colloidal particle and / or on the substrate.

As already stated above, the reactive crosslinking groups are inactive during storage and the application process and can be activated thermally and / or chemically, so that they are present with the functional groups which are optionally in the agglomerate layer of the colloid particles according to the invention and / or Surface of the substrate are present, can form covalent bonds. The thermal activation preferably takes place at temperatures ≥ 100 ° C., preferably ≥ 110 ° C., preferably ≥ 120 ° C. and preferably ≥ 130 ° C. to 200 ° C.

For example, chemical activation can be achieved by varying the pH by preferably 2-10, more preferably 5-8, even more preferably 6-8 pH units. The means for adjusting the pH are known to the person skilled in the art.

Steps (b) and (c) may also merge into one another so that they can no longer be identified as individual steps.

The colloid dispersion according to the invention is applied to the substrate in an amount such that, after complete drying, between 0.5 and 200% by weight, preferably between 0.5 and 50% by weight, preferably between 1 and 10% by weight of the inventive composition polycationic colloid particles based on the total weight of the modified substrate.

Further process steps, such. B. neutralizing and / or washing, can be connected.

In the reaction of the reactive crosslinking groups with the functional groups, the colloid particles can on the one hand form covalent bonds to the substrate, provided that the substrate carries functional groups on the surface. On the other hand, the functional groups and the reactive crosslinking groups in the agglomerate layer of the colloidal particles can react with one another, so that a layer of mutually crosslinked colloid particles forms on the substrate. In this way, colloid particles can be fixed on the substrate, even if the substrate has no functional groups.

In a preferred embodiment, the colloid particles according to the invention therefore contain in the agglomerate layer at least one molecule having at least one functional group, if it is intended to modify a substrate which has no functional groups.

Another aspect of the invention is a modified substrate obtainable by the method described above.

In a preferred embodiment, the substrate is enclosed by covalently crosslinked colloid particles. Optionally, the substrate is covalently bound via its functional groups to at least one colloidal particle.

In both alternatives, it is ensured that the polycation-containing colloid particles permanently adhere to the substrate, and even with repeated (eg ≥ 1, preferably ≥ 5, more preferably ≥ 10) washing, z. B. at 95 ° C, do not dissolve from the substrate.

Particularly noteworthy is that by the method according to the invention also substrates without functional groups, such as. As polyolefins, wash permanent with polycationic colloid particles can be equipped in a simple manner.

The modified substrates are thus particularly suitable for removing polyanionic compounds from liquid media, the (poly) anionic compounds preferably being adsorbed by the (poly) cationic colloid particles due to electrostatic interactions.

Thus, the modified substrates of the invention are particularly suitable for removing (poly) anionic dyes from the wash liquor when cleaning textiles.

In a preferred embodiment, a fleece, in particular a synthetic fleece, preferably of polyolefins, polyester, polyurethane, preferably of polyolefin, in particular polyethylene, equipped with the colloid dispersion according to the invention. So-called color catching cloths, for example with an area of about <1600 cm ² , preferably 10-1500 cm ² , more preferably 20-800 cm ² are added to the laundry during washing. Due to the wash-permanent finish, the color towels may be used for multiple washes, preferably for at least two, five, ten, fifty or a hundred washings, e.g. B. at 95 ° C, are used. The color-catching cloths can also be combined with other active substances, such as. As detergents, softeners, fabric softeners, fragrances, silver preparations, are equipped.

In another embodiment, the color catcher, z. B. to bags, be made up. The resulting articles can then with active substances, such as. B. detergents, softeners, fragrances, Silver preparations to be filled. A particularly simple packaging, z. B. by heat sealing, by using synthetic polymer substrates, such as. As polyolefins and polyesters achieved.

Synthetic polymer substrates, in particular polyolefins, are also particularly advantageous for color-catching cloths because of their low price and their low tendency to lint.

In another embodiment, the modified substrates, for. B. in the form of filters, used for wastewater treatment.

The modified substrates of the invention have significant advantages over the prior art (supported) dye transfer inhibiting agents.

The chemicals used according to the invention can be prepared by conventional methods and correspondingly inexpensive. The use of harmful or environmentally damaging reagents may, if not entirely, be at least largely eliminated.

By suitable choice of the agglomerate layer of the colloid particles, a wide range of different (poly) anionic compounds, for. As dyes are adsorbed.

Due to the high specific surface area of the colloidal particles (diameter between 10 nm and 100 μm), the charge density on cationic groups on the substrate is significantly increased, whereby the (poly) anionic groups can be adsorbed with maximum effectiveness.

The inventive method further allows a washing permanent modification of substrates without functional groups, such as. B. of polyolefin substrates, in a simple manner.

In the following, the present invention will be explained in more detail with reference to the following examples.

methods

The indicated molecular weights were determined by gel permeation chromatography (GPC) using a polystyrene standard.

Particle sizes were determined via dynamic light scattering with a Zetasizer Ver 6.12 (Malvern Instruments Ltd.) at 25 ° C over a period of 60 s (470 kcps). The measuring position was 4.65 mm.

Examples

Example 1: Preparation of a polycationic colloid dispersion (according to the invention)

139 g of tap water were weighed out into a 300 ml beaker and, while stirring (300 rpm), 0.5 g of Genamin S08, 0.5 g of Ethoquat HT / 25 and 0.5 g of TiO ₂ particles (<50 nm) were homogeneously dispersed, 30 g Condensate of dicyandiamide and formaldehyde and 40 g of Hydrocol KNI (Rudolf GmbH) were added. The solids content is about 10%. The pH is about 4. The particle diameter is on average 2 microns.

Example 2:

Preparation of a polycationic colloid dispersion (according to the invention)

Analogously to Example 1, but instead of TiO ₂ SiO ₂ (d ₅₀ about 12 nm), and instead of condensate of dicyandiamide and formaldehyde, poly-DADMAC-polydimethylsiloxane copolymer is used. The solids content is about 7.5%. The pH is about 5. The particle diameter is 0.7 μm on average.

Example 3:

Preparation of a polycationic solution (not according to the invention)

Sokalan HP 56 ^® Aqueous solution K (BASF) consisting of a copolymer of vinylpyrrolidone and vinylimidazole (PVP / PVI). The solids content is about 5%. The pH is about 7.

Example 4:

Preparation of a polycationic solution (not according to the invention)

Aqueous solution of poly-DADMAC-polydimethylsiloxane copolymer. The solids content is about 5%. The pH is about 5.

Example 5:

Production of a polycationated nonwoven

• Material: Non-woven cellulose (50 g / m ² ) and polyester (50 g / m
• Equipment: Examples 1 to 4
• Equipment: The nonwoven fabric is immersed in the respective colloid dispersion at room temperature (RT), squeezed by rollers (liquor pickup about 150% by weight) and then dried at 150 ° C. for 2 minutes.

Example 6:

Testing of the ink-collecting capacity of the polycationated nonwoven

Materials:

• Dye solution: Somazin Red RB solution (c ₁ = 100 or 200 mg / l water)
• Test item: Polycationated nonwoven made of polyester or cellulose

Execution:

Approximately 50 ml (X) of the dye solution are weighed into a 100 ml beaker at a concentration of c ₁ at RT and about 0.5 g (Y) of polycationated fleece are added. After shaking for 10 min, the fleece is removed and the concentration c _{2 of} the residual dye in the test solution is determined photometrically. The ink-trapping capacity (FK = mg dye / g fleece) is determined by the following formula: FK = (c ₁ -c ₂ ) X / Y / 1000 Table 1 Fleece equipped with Ink-trapping capacity [mg dye / g non-woven] Fleece made of cellulose (50 g / m ² ) Polyester fleece (50 g / m ² ) pH 5 pH 10 pH 5 pH 10 50% Example 1 + 50% water 29 26 28 20.6 67% Example 2 + 33% water 35 18 26 15 100% Example 3 1.5 1.47 2.1 1.36 100% Example 4 8.5 8.2 7.3 4.3 Color catcher (benchmark) 16 14

Example 7:

Examination of the polycationated nonwoven as a color-catching cloth during washing

Materials:

• Color solution A: 1% Sirius red F4BL (direct dye)
• Color Solution B: 1% Somazin Red RB Solution (Azo Reactive Dye)
• Wash liquor: 0.75 g / l of mild detergent dissolved in tap water
• Accompanying fabric: White knitwear made of cotton
• Test item: polycationated polyester fleece
• Machine: Linitest

Execution:

In a 250 ml beaker, 135 g of wash liquor were weighed and 7.5 g of dye solution A and 7.5 g of dye solution B were added. The wash liquor contains about 100 mg / l of dye. 1 g of test specimen (polycationated nonwoven) and a piece of accompanying fabric 5 cm × 6 cm were added in 150 ml of wash liquor and heated at 60 ° C. and 60 rpm for 30 minutes. The test specimen and accompanying tissue were removed and briefly rinsed cold with tap water.

Evaluation:

• 1. Color of the samples: the deeper the color, the more dye was adsorbed.
• 2. Color of accompanying tissues: the lighter the color, the less dye has been transferred.
• 3. Color of wash liquor: The lighter the color, the less residual dye is in the wash liquor.

Table 2 Fleece equipped with Discolouration during washing Polyester fleece (150 g / m ² ) Color of the polycationated fleece Color of the accompanying tissues Color of the wash liquor 50% Example 1 + 50% water red slightly pink to colorless slightly pink to colorless 67% Example 2 + 33% water red slightly pink to colorless slightly pink to colorless 100% Example 3 colorless dark pink red 100% Example 4 colorless dark pink red

Example 8:

Examination of the polycationated fleece as a color-catching cloth during the colorful washing in the household

Approximately 10 g polycationated nonwoven fabric is washed with a piece of white cotton knit fabric (about 10 cm x 15 cm) in the washing machine with colored laundry at 60 ° C. Table 3 Fleece equipped with Discoloration during a colorful washing at home Polyester fleece (150 g / m ² ) Color of the polycationated fleece White cotton knitwear color 50% Example 1 + 50% water Gray white, no staining 67% Example 2 + 33% water Gray white, no staining 100% Example 3 White gray, stain 100% Example 4 White gray, stain

QUOTES INCLUDE IN THE DESCRIPTION

This list of the documents listed by the applicant has been generated automatically and is included solely for the better information of the reader. The list is not part of the German patent or utility model application. The DPMA assumes no liability for any errors or omissions.

Cited patent literature

• DE 2321724 A [0009]
• DE 2309099A [0010]
• DE 3519012 A [0011]
• DE 3840056 A [0012]
• DE 3124210 A [0013]
• WO 1994/002581 [0014]
• WO 1996/026831 [0015]
• EP 33815 A2 [0017]
• US 3673110 [0018]
• WO 02/12424 [0019]
• DE 102009027047 A1 [0020]
• EP 1775372 [0022]

Cited non-patent literature

• Pages 2299-2304 of Römpp Chemie Lexikon (9th edition, Prof. Dr. Jürgen Falbe and Prof. Dr. Manfred Regitz) [0089]
• Colloid Chemistry in Ullmann's Encyclopedia of Industrial Chemistry, Sixth Edition, 1999 [0089]

Claims (24)

A polycationic colloid particle comprising at least one particle core and an agglomerate layer thereon, said agglomerate layer containing at least one organic polycation, at least one molecule having at least one reactive crosslinking group and optionally at least one molecule having at least one functional group. Polycationic colloid particles according to claim 1, wherein the particle core contains inorganic compounds, in particular inorganic oxides and / or inorganic salts, and / or organic compounds, in particular organic lime or metal soaps. Polycationic colloid particles according to claim 2, wherein the inorganic oxides are selected from MgO, SiO ₂ , TiO ₂ , or / and Al ₂ O ₃ and the inorganic salts are selected from salts on silicate, aluminate, titanate, carbonate or / and sulphate base. Polycationic colloid particles according to any one of claims 1-3, wherein the molecule having at least one reactive crosslinking group or / and the molecule having at least one functional group is an organic polymer. Polycationic colloid particles according to any one of claims 1-4, wherein the molecule having at least one crosslinking group or / and the molecule having at least one functional group is an organic polycation. Polycationic colloid particles according to any of claims 1-5, wherein an organic polycation contains quaternary ammonium, pyridinium or / and phosphonium ions, in particular quaternary ammonium ions. Polycationic colloid particles according to any one of claims 1-6, wherein reactive crosslinking groups are selected from epoxides, halides, (blocked) isocyanates, N-methylol and / or unsaturated groups. Polycationic colloid particles according to claims 1-7, wherein functional groups are selected from amino, hydroxy, amide-imide or / and carboxy groups. A polycationic colloid dispersion comprising (a) polycationic colloid particles according to any one of claims 1-8, (b) at least one liquid medium (c) optionally at least one dispersing aid, and (d) optionally at least one additive. A polycationic colloid dispersion according to claim 9, wherein the liquid medium is selected from water, alcohol, acetone or mixtures thereof, in particular water with 0-5% organic solvent. A polycationic colloid dispersion according to any one of claims 9 or 10, wherein the dispersing aid is a cationic, nonionic, anonic surfactant or a mixture thereof. A polycationic colloid dispersion according to any one of claims 9-11, wherein as an additive dyes, odors, biocides, antioxidants, UV stabilizers, softening agents or mixtures thereof are present. A process for preparing the polycationic colloid dispersion of any of claims 9-12 comprising the steps of (a) providing a dispersion of particulate cores in a liquid medium and (b) adding at least (b1) an organic polycation; and / or (b2) a molecule having at least one reactive crosslinking group; and / or (b3) a molecule having at least one functional group; and / or (b4) an organic polycation having at least one reactive crosslinking and / or at least one functional group under conditions such that an agglomerate layer forms on the particle cores. A process for the preparation of the polycationic colloid dispersion according to any one of claims 9-12 comprising the steps (a) providing a solution of a soluble particle core precursor and (b) adding at least (b1) an organic polycation; or and (b2) a molecule having at least one reactive crosslinking group; or and (b3) a molecule having at least one functional group; or and (b4) an organic polycation having at least one reactive crosslinking and / or at least one functional group under conditions that particle nuclei with an agglomerate layer lying thereon are precipitated colloidally. The method of claim 14, wherein the particulate core precursor is a solution of inorganic and / or organic compounds in the liquid medium. Use of the polycationic colloid dispersion according to any one of claims 9-12 for the modification of substrates, in particular of synthetic and / or natural fibers, such as. As cellulose, polyester, polyamide and / or polyolefin fibers. A method of modifying substrates, comprising the steps (a) applying the colloid dispersion according to any one of claims 9-12 to a substrate optionally containing at least one functional group, (b) at least partially removing the liquid medium and. (c) reacting the reactive crosslinking groups with the functional groups of the polycationic colloidal particle or / and the substrate. The method of claim 17, wherein the liquid medium at elevated temperature, in particular at 40-200 ° C, at least partially removed. Method according to one of claims 17 or 18, wherein the reaction in step (c) takes place after thermal activation. A modified substrate obtainable by a process according to any one of claims 17-19. The modified substrate of claim 20, wherein the substrate is coated with colloid particles covalently crosslinked with each other and optionally covalently bonded to at least one colloidal particle. Use of the modified substrate according to one of claims 20 or 21 for removing (poly) anionic compounds from liquid media. Use of the modified substrate according to claim 22 for removing dyes from the wash liquor when cleaning textiles. Use of the modified substrate according to claim 22 for wastewater treatment.