DE102010050657A1 - Nonwoven fabric useful for hygiene products, preferably diapers, comprises thermally spun filaments, which are solidified by action of hydraulic radiation, comprising splittable polymer combination of two components - Google Patents
Nonwoven fabric useful for hygiene products, preferably diapers, comprises thermally spun filaments, which are solidified by action of hydraulic radiation, comprising splittable polymer combination of two components Download PDFInfo
- Publication number
- DE102010050657A1 DE102010050657A1 DE201010050657 DE102010050657A DE102010050657A1 DE 102010050657 A1 DE102010050657 A1 DE 102010050657A1 DE 201010050657 DE201010050657 DE 201010050657 DE 102010050657 A DE102010050657 A DE 102010050657A DE 102010050657 A1 DE102010050657 A1 DE 102010050657A1
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- Germany
- Prior art keywords
- nonwoven fabric
- filaments
- components
- action
- polymer combination
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
- D04H3/14—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between thermoplastic yarns or filaments produced by welding
- D04H3/147—Composite yarns or filaments
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
- D04H3/10—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
- D04H3/10—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically
- D04H3/11—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically by fluid jet
Abstract
Description
Die Erfindung betrifft einen neuartigen Vliesstoff, ein Verfahren zur Herstellung eines solchen Vliesstoffes sowie eine Verwendung dieses Vliesstoffes, jeweils der Art, wie sie im Oberbegriff von Anspruch 1 angegeben ist.The invention relates to a novel nonwoven fabric, a method for producing such a nonwoven fabric and a use of this nonwoven fabric, each of the type as indicated in the preamble of
Die Herstellung perforierter Faservliese mittels auf einem Siebgewebe angeordneten Perforationskörpern unter Einwirkung von Wasserstrahlen ist aus der
Aufgabe der vorliegenden Erfindung ist es, einen verbesserten Vliesstoff, ein Herstellungsverfahren für einen solchen Vliesstoff sowie eine Verwendung für einen solchen Vliesstoff vorzuschlagen.The object of the present invention is to propose an improved nonwoven fabric, a production process for such a nonwoven fabric and a use for such a nonwoven fabric.
Gelöst wird diese Aufgabe durch die Merkmale der auf den Vliesstoff, das Herstellungsverfahren bzw. die Verwendung gerichteten Ansprüche. Vorteilhafte Weiterbildungen der Erfindung ergeben sich aus den jeweiligen Unteransprüchen.This object is achieved by the features of the directed on the nonwoven fabric, the manufacturing process and the use claims. Advantageous developments of the invention will become apparent from the respective dependent claims.
Die Erfindung schlägt einen Vliesstoff vor, der aus thermisch gesponnenen Filamenten (Endlosfasern) besteht, welche durch eine erste Einwirkung hydraulischer Strahlen gesplittet und miteinander verschlungen wurden,
wobei der Vliesstoff Perforationen aufweist, welche durch eine zweite hydraulische Einwirkung erzeugt sind.The invention proposes a nonwoven fabric consisting of thermally spun filaments (continuous fibers) which have been split by a first action of hydraulic jets and entangled with each other,
wherein the nonwoven fabric has perforations created by a second hydraulic action.
Als bevorzugte Weiterbildung ist dabei vorgesehen:
- – die Filamente weisen zwei Polymer-Komponenten auf und sind vom Typ Segmented-Pie mit vorzugsweise 16 Segmenten.
- – die Filamente sind vom Typ Hohlfaser mit einem Hohlraumdurchmesser von 10–20% des Filamentdurchmessers.
- – der Titer der ungesplitteten Filamente liegt zwischen 1–2,5 den.
- – der Vliesstoff weist ein Flächengewicht von 10–60 g/m2 auf.
- – der Vliesstoff weist ein Flächengewicht von 20 g/m2 auf, die Perforationen weisen einen Durchmesser kleiner 2 mm, bevorzugt 1,5 mm auf, wobei der Abstand benachbarter Lochreihen kleiner 5 mm, bevorzugt 4 mm beträgt und die Lochreihen in Maschinenrichtung sowie senkrecht dazu verlaufen.
- – ein Herstellverfahren für einen Vliesstoff: ein Filamentflor aus Filamenten einer splittbaren Polymerkombination wenigstens zweier Komponenten wird einer ersten Wasserstrahlbeaufschlagung unterzogen, durch welche die Filamente gesplittet und eine Verfestigung des Flors erfolgt, der im Anschluss einer zweiten Wasserstrahlbeaufschlagung zur Erzeugung einer Perforation und weiteren Verfestigung unterzogen wird.
- – die Perforation durch die zweite Wasserstrahlbeaufschlagung erfolgt auf einer wasserdurchlässigen Unterlage, insbesondere in Form einer aus Schuss- und Kettdrähten gewebten Struktur, mit darauf angebrachten Perforationskörpern.
- – der Vliesstoff wird in einem Hygieneprodukt, einer Windel verwendet.
- - The filaments have two polymer components and are of the segmented pie type, preferably 16 segments.
- - The filaments are of the hollow fiber type with a cavity diameter of 10-20% of the filament diameter.
- - The titer of the unsplit filaments is between 1-2.5 den.
- - The nonwoven fabric has a basis weight of 10-60 g / m 2 .
- - The nonwoven fabric has a basis weight of 20 g / m 2 , the perforations have a diameter less than 2 mm, preferably 1.5 mm, wherein the distance between adjacent rows of holes less than 5 mm, preferably 4 mm and the rows of holes in the machine direction and vertically to go to.
- A production process for a nonwoven fabric: a filament web of filaments of a splittable polymer combination of at least two components is subjected to a first application of water jet, through which the filaments are split and a solidification of the web takes place, which is then subjected to a second water jet application to produce a perforation and further solidification ,
- - The perforation by the second application of water jet takes place on a water-permeable surface, in particular in the form of woven from weft and warp wires structure, with perforation bodies mounted thereon.
- - The nonwoven fabric is used in a hygiene product, a diaper.
Die Filamente sind aus einer splittbaren Polymerkombinationen von PP, PE, PET, PA 6, PA 6.6 oder PLA gesponnen.The filaments are spun from a splittable polymer combination of PP, PE, PET, PA 6, PA 6.6 or PLA.
Diese Polymerkombinationen sind in Form splittbarer Hohlfasern gesponnen, und zwar in der Segmented-Pie-Anordnung. Die Hohlfaser besteht dabei aus 16 Segmenten.These polymer combinations are spun in the form of splittable hollow fibers, in the segmented pie arrangement. The hollow fiber consists of 16 segments.
Der Titer der gesponnenen, ungesplitteten Hohlfilamente variiert je nach Polymerkombination zwischen 1–2,5 den. Der Hohlraumdurchmesser beträgt 10–20% des Hohlfilamentes. Bevorzugt lassen sich so Vliesstoffe mit einem Flächengewicht von 10–60 g/m2 herstellen.The titer of the spun, unsplit hollow filaments varies depending on the polymer combination between 1-2.5 den. The cavity diameter is 10-20% of the hollow filament. Nonwoven fabrics with a basis weight of 10-60 g / m 2 can preferably be produced in this way.
Bei einer bevorzugten Ausführung des erfindungsgemäßen Vliesstoffes beträgt das Flächengewicht 20 g/m2.In a preferred embodiment of the nonwoven fabric according to the invention, the basis weight is 20 g / m 2 .
Das als Ausgangsmaterial bereitgestellte Spinnvlies wird zunächst in einer ersten Wasserstrahlbehandlung verfestigt. Diese Verfestigung erfolgt mit den folgenden Werten:
In einer anschließenden zweiten Wasserstrahlvernadelung wird das Spinnvlies perforiert. Vorteilhaft gestaltet sich das erfindungsgemäße Produkt mit Lochungen im Durchmesserbereich 1–3 mm. Bevorzugt sind Lochdurchmesser von 1,5 mm. Der Lochrasterabstand beträgt 4 mm, so dass zwischen den Löchern genügend Vliesmaterial für die Festigkeit verbleibt. Die Lochreihen verlaufen in Maschinenrichtung und senkrecht hierzu (Querrichtung). Die Festigkeit in und quer zur Maschinenrichtung liegt somit in ähnlicher Größenordnung.The spunbond web provided as starting material is first solidified in a first water jet treatment. This consolidation takes place with the following values:
In a subsequent second water jet needling the spunbonded fabric is perforated. Advantageously, the product according to the invention with perforations in the diameter range 1-3 mm. Preference is given to hole diameters of 1.5 mm. The grid spacing is 4 mm so that enough nonwoven material remains between the holes for strength. The rows of holes run in the machine direction and perpendicular thereto (transverse direction). The strength in and across the machine direction is therefore of similar magnitude.
Des Weiteren erfolgt die Erläuterung eines Ausführungsbeispieles anhand der Zeichnungen.Furthermore, the explanation of an embodiment with reference to the drawings.
Gemäß
Der Vernadelungstrommel V1 ist ein Düsenbalken D1 zugeordnet, in welchem ein Düsenstreifen mit 40 hpi (Holes per inch) und einem Lochdurchmesser von 0.12 mm montiert ist. Die erste Wasserstrahlbeaufschlagung erfolgt mit einem Druck von 200 bar. Der zugeführte Flor F aus den splittbaren Hohlfilamenten wird verfestigt, indem die Hohlfilamente gesplittet und verschlungen werden.The needling drum V1 is associated with a nozzle beam D1, in which a nozzle strip with 40 hpi (holes per inch) and a hole diameter of 0.12 mm is mounted. The first water jet is applied at a pressure of 200 bar. The supplied pile F from the split hollow filaments is solidified by the hollow filaments are split and entangled.
Das in der ersten hydraulischen Vernadelung verfestigte Spinnvlies wird nun an eine zweite Vernadelungstrommel V2 übergeben, welche zwei Düsenbalken D21, D22 nebst Absaugungen A21, A22 aufweist. In diesen Düsenbalken D21, D22 ist je ein Düsenstreifen mit 60 hpi und 0,12 mm Lochdurchmesser montiert. Die Wasserstrahlbeaufschlagung erfolgt mit einem Druck von 190–240 bar. Auf die zweite Vernadelungstrommel V2 ist eine Siebtrommelschale S2 aufgezogen mit 16/15 Schuss-/Kettdrähten pro cm. Der Drahtdurchmesser beträgt 0,26 mm. Diese Siebtrommelschale S2 enthält ferner aus Kunststoff bestehende Perforationselemente, welche als konvexe Gebilde nach Art von das Siebgewebe benetzenden Wassertropfen ausgeführt sind. Das so hergestellte Spinnvlies wird im Anschluss getrocknet. Das Ergebnis ist ein perforiertes Spinnvlies mit hohen Festigkeitswerten in Maschinen- und Querrichtung. Bei einem Flächengewicht von 20 g/m2 und einem Lochabstand von 4 mm sowie 1,5 mm ergibt sich ein Spinnvliesprodukt, welches für Hygieneartikel oder als Decklage für Windeln verwendbar ist.The spunbonded fabric solidified in the first hydraulic needling is then transferred to a second needling drum V2, which has two nozzle bars D21, D22 together with aspirations A21, A22. A nozzle strip with 60 hpi and 0.12 mm hole diameter is mounted in each of these nozzle bars D21, D22. The water jet is applied at a pressure of 190-240 bar. On the second needling drum V2 a screen drum shell S2 is mounted with 16/15 weft / warp wires per cm. The wire diameter is 0.26 mm. This screen drum shell S2 further contains plastic perforation elements, which are designed as convex structures in the manner of the screen cloth wetting water drops. The spunbonded fabric produced in this way is subsequently dried. The result is a perforated spunbonded fabric with high strength values in the machine and transverse directions. With a basis weight of 20 g / m 2 and a hole spacing of 4 mm and 1.5 mm results in a spunbonded product, which is useful for sanitary articles or as a cover layer for diapers.
BezugszeichenlisteLIST OF REFERENCE NUMBERS
- FF
- Flor, FilamentflorPile, filament pile
- VV
- Vliesfleece
- V1V1
- Vernadelungstrommelneedling
- V2V2
- Vernadelungstrommelneedling
- S1S1
- Siebtrommelscreen drum
- S2S2
- Siebtrommelscreen drum
- D1D1
- Düsenbalkennozzle beam
- D21D21
- Düsenbalkennozzle beam
- D22D22
- Düsenbalkennozzle beam
- A1A1
- Absaugungsuction
- A21A21
- Absaugungsuction
- A22A22
- Absaugungsuction
- aa
- Abstand Lochung (Lochraster)Distance perforation (breadboard)
- dd
- Durchmesser Lochung, PerforationDiameter perforation, perforation
ZITATE ENTHALTEN IN DER BESCHREIBUNG QUOTES INCLUDE IN THE DESCRIPTION
Diese Liste der vom Anmelder aufgeführten Dokumente wurde automatisiert erzeugt und ist ausschließlich zur besseren Information des Lesers aufgenommen. Die Liste ist nicht Bestandteil der deutschen Patent- bzw. Gebrauchsmusteranmeldung. Das DPMA übernimmt keinerlei Haftung für etwaige Fehler oder Auslassungen.This list of the documents listed by the applicant has been generated automatically and is included solely for the better information of the reader. The list is not part of the German patent or utility model application. The DPMA assumes no liability for any errors or omissions.
Zitierte PatentliteraturCited patent literature
- DE 102008061679 A1 [0002] DE 102008061679 A1 [0002]
- US 5115544 [0002] US 5115544 [0002]
Claims (9)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE201010050657 DE102010050657A1 (en) | 2010-11-09 | 2010-11-09 | Nonwoven fabric useful for hygiene products, preferably diapers, comprises thermally spun filaments, which are solidified by action of hydraulic radiation, comprising splittable polymer combination of two components |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE201010050657 DE102010050657A1 (en) | 2010-11-09 | 2010-11-09 | Nonwoven fabric useful for hygiene products, preferably diapers, comprises thermally spun filaments, which are solidified by action of hydraulic radiation, comprising splittable polymer combination of two components |
Publications (1)
Publication Number | Publication Date |
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DE102010050657A1 true DE102010050657A1 (en) | 2012-05-10 |
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DE201010050657 Withdrawn DE102010050657A1 (en) | 2010-11-09 | 2010-11-09 | Nonwoven fabric useful for hygiene products, preferably diapers, comprises thermally spun filaments, which are solidified by action of hydraulic radiation, comprising splittable polymer combination of two components |
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DE (1) | DE102010050657A1 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2017025271A1 (en) * | 2015-08-10 | 2017-02-16 | Carl Freudenberg Kg | Method for producing a structured microfilament nonwoven |
CN106521956A (en) * | 2017-01-14 | 2017-03-22 | 天津工业大学 | Orange petal type superfine fiber simulation leather base cloth preparation method |
CN107780050A (en) * | 2016-08-25 | 2018-03-09 | 科德宝两合公司 | Engineering packaging material |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0223614B1 (en) * | 1985-11-20 | 1992-01-15 | Uni-Charm Corporation | Process and apparatus for producing nonwoven fabric |
US5115544A (en) | 1990-04-03 | 1992-05-26 | Albany International Corp. | Non-wovens manufacturing process |
EP0273454B1 (en) * | 1986-12-31 | 1993-08-04 | Uni-Charm Corporation | Foraminous fibre fleece |
DE19846857C1 (en) * | 1998-10-12 | 2000-03-02 | Freudenberg Carl Fa | Perforated non-woven for top sheet of nappies comprises microfibers with different hydrophobic properties fibrillated from sectored bicomponent filaments |
US20070033779A1 (en) * | 2003-04-17 | 2007-02-15 | Orlandi S.P.A. | Non-woven based on exploded or splittable multicomponent fibers |
US20100130084A1 (en) * | 2007-03-26 | 2010-05-27 | Mitsui Chemicals, Inc. | Mixed continuous fiber non-woven fabric and method for producing the same |
DE102008061679A1 (en) | 2008-12-11 | 2010-06-17 | Fleissner Gmbh | Preconsolidating nap of fibers and/or filaments by water jet needling to give non-woven, uses increased spacing between needling device and nap support to avoid damage to nap |
-
2010
- 2010-11-09 DE DE201010050657 patent/DE102010050657A1/en not_active Withdrawn
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0223614B1 (en) * | 1985-11-20 | 1992-01-15 | Uni-Charm Corporation | Process and apparatus for producing nonwoven fabric |
EP0273454B1 (en) * | 1986-12-31 | 1993-08-04 | Uni-Charm Corporation | Foraminous fibre fleece |
US5115544A (en) | 1990-04-03 | 1992-05-26 | Albany International Corp. | Non-wovens manufacturing process |
DE19846857C1 (en) * | 1998-10-12 | 2000-03-02 | Freudenberg Carl Fa | Perforated non-woven for top sheet of nappies comprises microfibers with different hydrophobic properties fibrillated from sectored bicomponent filaments |
US20070033779A1 (en) * | 2003-04-17 | 2007-02-15 | Orlandi S.P.A. | Non-woven based on exploded or splittable multicomponent fibers |
US20100130084A1 (en) * | 2007-03-26 | 2010-05-27 | Mitsui Chemicals, Inc. | Mixed continuous fiber non-woven fabric and method for producing the same |
DE102008061679A1 (en) | 2008-12-11 | 2010-06-17 | Fleissner Gmbh | Preconsolidating nap of fibers and/or filaments by water jet needling to give non-woven, uses increased spacing between needling device and nap support to avoid damage to nap |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2017025271A1 (en) * | 2015-08-10 | 2017-02-16 | Carl Freudenberg Kg | Method for producing a structured microfilament nonwoven |
CN107849765A (en) * | 2015-08-10 | 2018-03-27 | 科德宝两合公司 | Method for the microfilament adhesive-bonded fabric of manufacturing structured |
TWI633219B (en) * | 2015-08-10 | 2018-08-21 | 卡爾科德寶兩合公司 | Verfahren zur herstellung eines strukturierten mikrofilamentvliesstoffs |
CN107780050A (en) * | 2016-08-25 | 2018-03-09 | 科德宝两合公司 | Engineering packaging material |
CN106521956A (en) * | 2017-01-14 | 2017-03-22 | 天津工业大学 | Orange petal type superfine fiber simulation leather base cloth preparation method |
CN106521956B (en) * | 2017-01-14 | 2017-08-15 | 天津工业大学 | A kind of preparation method of tangerine valve type ultrafine fiber simulation leather base fabric |
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