DE102006040166A1 - Gear unit for high pressure grease gun has drive, particularly electric motor, energized by accumulator of rotational direction and torque, is attached at drive shaft, where high pressure piston press is firmly connected to gear unit - Google Patents

Gear unit for high pressure grease gun has drive, particularly electric motor, energized by accumulator of rotational direction and torque, is attached at drive shaft, where high pressure piston press is firmly connected to gear unit Download PDF

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Publication number
DE102006040166A1
DE102006040166A1 DE200610040166 DE102006040166A DE102006040166A1 DE 102006040166 A1 DE102006040166 A1 DE 102006040166A1 DE 200610040166 DE200610040166 DE 200610040166 DE 102006040166 A DE102006040166 A DE 102006040166A DE 102006040166 A1 DE102006040166 A1 DE 102006040166A1
Authority
DE
Germany
Prior art keywords
gear unit
high pressure
electric motor
drive shaft
firmly connected
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
DE200610040166
Other languages
German (de)
Inventor
Axel Schumann
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SCHUMANN, AXEL, DIPL.-ING., 67663 KAISERSLAUTE, DE
Original Assignee
Schumann, Axel, Dipl.-Ing.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Schumann, Axel, Dipl.-Ing. filed Critical Schumann, Axel, Dipl.-Ing.
Priority to DE202006013830U priority Critical patent/DE202006013830U1/en
Priority to DE200610040166 priority patent/DE102006040166A1/en
Publication of DE102006040166A1 publication Critical patent/DE102006040166A1/en
Withdrawn legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N13/00Lubricating-pumps
    • F16N13/02Lubricating-pumps with reciprocating piston
    • F16N13/06Actuation of lubricating-pumps
    • F16N13/10Actuation of lubricating-pumps with mechanical drive
    • F16N13/12Actuation of lubricating-pumps with mechanical drive with ratchet

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Details Of Gearings (AREA)

Abstract

The gear unit has a drive, preferably an electric motor, energized by an accumulator of rotational direction and torque, is attached at the drive shaft (1). A high pressure piston press is firmly connected to the gear unit. The torque of the electric motor is so strongly reduced by a spur gear (4) through a worm gear (3), which is firmly connected with the drive shaft that the amount of the stroke per minute of the delivery piston (7) is reliably delivered depending on consistency of the medium, particularly grease, which is to be delivered.

Description

Die planmässige Versorgung fettgeschmierter Lager an Maschinen in nicht ortsgebundenen Betrieben z.B. der Land- und Bauwirtschaft ist häufig auch der wechselnden Einsatzstellen und unterschiedlichen Betriebszeiten wegen nicht möglich. Lagerausfälle oder auch z.B. abgebrannte Mähdrescher sind bekannte Folgen.The according to plan Supply of grease-lubricated bearings to machines in non-stationary Operated e.g. The agricultural and construction industry is often also the changing employment agencies and different operating times because of not possible. Bearing failures or also e.g. spent combine harvester are known consequences.

Die Schmierung mit den bekannten handbetriebenen Fettpressen ist zeitaufwendig und je nach Pressentyp auch schmutzig und deshalb bei den Maschinenführern unbeliebt. Mangels Netzstrom- bzw. Druckluftversorgung können Pressen mit Fremdenergiebetrieb nicht eingesetzt werden, mit leistungsfähigen Akkus betriebene Fettpressen sind auf dem Markt nicht verfügbar oder sehr teuer. Demgegenüber stehen akkubetriebene Bohrschrauber in vielen Leistungsstufen preisgünstig zur Verfügung und sind fast überall vorhanden.The Lubrication with the well-known hand-operated grease guns is time consuming and depending on the press type also dirty and therefore unpopular with the machine operators. In the absence of mains or compressed air supply, presses can be operated by external energy companies can not be used with powerful battery powered grease guns are not available in the market or very expensive. In contrast, battery-powered drill drivers are inexpensive in many performance levels disposal and are almost everywhere available.

Das im Patentanspruch 1 beschriebene Getriebe für Hochdruck-Schmierpresse ist so konzipiert, dass es zusammen mit einem beliebigen Akku-Bohrschrauber allein durch Anschrauben der Antriebswelle 1 an dessen Bohrfutter ohne jeden Eingriff in das elektrische bzw. elektronische System und ohne Wechsel der Drehrichtung den Kolben der Fettpresse in der jeweils erforderlichen Hubzahl/min bewegen und Schmierfett unterschiedlicher Konsistenzklassen mit dem jeweils erforderlichen Druck fördern kann.The transmission described in claim 1 for high-pressure lubricating press is designed so that it together with any cordless drill alone by screwing the drive shaft 1 at the drill chuck without any intervention in the electrical or electronic system and without changing the direction of rotation can move the piston of the grease gun in the required number of strokes / min and lubricating grease different consistency classes with the respective required pressure.

Dazu wird das Drehmoment des akkubetriebenen Bohrschraubers über die Excenterwelle 2 auf ein Schneckenrad 3 und ein Stirnrad 4 übertragen. Dabei wird die Drehzahl des Stirnrades 4 reduziert und zugleich das Drehmoment – abzüglich der Reibungsverluste des Schneckengetriebes – erhöht.For this purpose, the torque of the battery-powered drill screw on the eccentric shaft 2 on a worm wheel 3 and a spur gear 4 transfer. At the same time, the speed of the spur gear becomes 4 reduces and at the same time the torque - minus the friction losses of the worm gear - increased.

Die mit dem Stirnrad 4 fest verbundene Excenterwelle 2 trägt eine ebenfalls fest mit der Excenterwelle 2 verbundene Excenterscheibe 5 welche über einen Rollenstössel 6 den Drucktakt der Schmierpresse betreibt. Der Rollenstössel 6 ist auf der Seite der – dem bekannten Stand der Technik entsprechenden – Schmierpresse als Förderkolben 7 ausgebildet. Zur Vermeidung von Verdrehungen und damit u.U. verbundenen Beschädigungen der Kolbendichtungen wird die Rolle 8 des Rollenstössels 6 in einer Nut 9 am Umfang der Excenterscheibe 5 geführt.The with the spur gear 4 firmly connected eccentric shaft 2 also carries one with the eccentric shaft 2 connected eccentric disc 5 which via a roller plunger 6 operates the pressure stroke of the lubrication press. The roller pusher 6 is on the side of - according to the known state of the art - lubricating press as a delivery piston 7 educated. To avoid twisting and thus possibly associated damage to the piston seals becomes the role 8th of the roller pusher 6 in a groove 9 on the circumference of the eccentric disc 5 guided.

Die Rückbewegung des Förderkolbens 7 benötigt gegenüber dem Drucktakt wesentlich geringere Kräfte und wird erfindungsgemäss durch eine den Förderkolben 7 umwindende Druckfeder 10 zwischen Pressenzylinder 11 und Stösselkopf 12 bewirkt.The return movement of the delivery piston 7 requires compared to the pressure stroke much lower forces and according to the invention by a delivery piston 7 winding compression spring 10 between press cylinders 11 and plunger head 12 causes.

Ein – in der Zeichnung nicht dargestelltes – zweiteiliges Gehäuse kann sowohl die Lager der Antriebswelle 1 mit Schneckenrad 3, und die der Excenterwelle 2 mit Stirnrad 4 und Excenterscheibe 5 sowie den Pressenzylinder 11 aufnehmen.A - not shown in the drawing - two-piece housing can both the bearings of the drive shaft 1 with worm wheel 3 , and the eccentric shaft 2 with spur gear 4 and eccentric disc 5 and the press cylinder 11 take up.

Die Erfindung erlaubt mit ihren wenigen Teilen die wirtschaftlich günstige Herstellung eines Gerätes welches der Betriebssicherheit durch Erleichterung der notwendigen Maschinenschmierung dient.The Invention allows with their few parts the economically favorable production a device which of operational safety by facilitating the necessary Machine lubrication is used.

11
Antriebswelledrive shaft
22
Excenterwelleeccentric shaft
33
Schneckenradworm
44
Stirnradspur gear
55
Excenterscheibeeccentric disc
66
Rollenstösselrole ram
77
Förderkolbendelivery piston
88th
Rollerole
99
Nutgroove
1010
Druckfedercompression spring
1111
Pressenzylinderpress cylinder
1212
Stösselkopfram head

Claims (7)

Getriebe, insbesonders für Hochdruck-Schmierpressen, gekennzeichnet dadurch, dass an der Antriebswelle (1) ein vorhandener Antrieb, vorzugsweise ein durch einen Akkumulator gespeister Elektromotor beliebiger Drehrichtung und Drehzahl angeschlossen wird.Transmission, in particular for high-pressure lubricating presses, characterized in that on the drive shaft ( 1 ) an existing drive, preferably an electric motor fed by an accumulator of any direction of rotation and speed is connected. Getriebe nach Anspruch 1, dadurch gekennzeichnet, dass eine dem Stand der Technik entsprechende Hochdruck-Kolbenpresse mit dem Getriebe fest verbunden wird.Transmission according to claim 1, characterized that is a high-pressure piston press according to the prior art is firmly connected to the transmission. Getriebe nach Anspruch 1 und 2, gekennzeichnet dadurch, dass die Drehzahl des Elektromotors durch ein Schneckengetriebe dessen Schneckenrad (3) mit der Antriebswelle (1) zum Beispiel durch eine Flachkeilverbindung fest verbunden ist, über ein Stirnrad (4) so stark reduziert wird, dass die Anzahl der Hübe/min des Förderkolbens (7) je nach Konsistenz des zu fördernden Mediums, vorzugsweise Schmierfett, zuverlässig gefördert werden kann.Transmission according to claim 1 and 2, characterized in that the rotational speed of the electric motor by a worm gear whose worm wheel ( 3 ) with the drive shaft ( 1 ) is firmly connected, for example, by a flat wedge connection, via a spur gear ( 4 ) is reduced so much that the number of strokes / min of the delivery piston ( 7 ) depending on the consistency of the medium to be pumped, preferably lubricating grease, can be reliably promoted. Getriebe nach Anspruch 3, dadurch gekennzeichnet, dass das Stirnrad (4) und die Excenterscheibe (5) auf der Excenterwelle (2) so unverdrehbar verbunden sind, dass das Drehmoment des Stirnrades (4) verlustfrei auf die Excenterscheibe (5) übertragen wird.Transmission according to claim 3, characterized in that the spur gear ( 4 ) and the eccentric disc ( 5 ) on the eccentric shaft ( 2 ) are connected so non-rotatable that the torque of the spur gear ( 4 ) lossless on the eccentric disc ( 5 ) is transmitted. Getriebe nach einem der Ansprüche 2 bis 5, dadurch gekennzeichnet, dass der Umfang der Excenterscheibe (5) auf der Rolle des Rollenstössels (8) abrollt und dadurch über den Stösselkopf (12) welcher mit dem Förderkolben (7) eine Einheit bildet, in den Pressenzylinder (11) gegen die Kraft der den Förderkolben (7) umschliessenden Druckfeder (10), drückt.Transmission according to one of claims 2 to 5, characterized in that the circumference of the eccentric disc ( 5 ) on the role of the roller plunger ( 8th ) rolls and thereby on the plunger head ( 12 ) which with the delivery piston ( 7 ) forms a unit into the press cylinder ( 11 ) against the force of the delivery piston ( 7 ) enclosing compression spring ( 10 ), presses. Getriebe nach Anspruch 5, dadurch gekennzeichnet, dass der Umfang der Excenterscheibe (5) mit einer Nut (9) ausgeführt ist, in welcher die Rolle (8) des Rollenstössels (6) verdrehungsfrei geführt wird.Transmission according to claim 5, characterized in that the circumference of the eccentric disc ( 5 ) with a groove ( 9 ) is executed, in which the role ( 8th ) of the roller tappet ( 6 ) is guided torsion-free. Getriebe nach den Ansprüchen 2 bis 6, dadurch gekennzeichnet, dass an Stelle der Druckfeder (10) eine entsprechend kräftige Zugfeder mit Umleitung der Zugkraft zur Reduzierung der Baugrösse des Getriebes vorgesehen werden kann.Transmission according to claims 2 to 6, characterized in that instead of the compression spring ( 10 ) a correspondingly strong tension spring with diversion of the tensile force to reduce the size of the transmission can be provided.
DE200610040166 2006-08-24 2006-08-24 Gear unit for high pressure grease gun has drive, particularly electric motor, energized by accumulator of rotational direction and torque, is attached at drive shaft, where high pressure piston press is firmly connected to gear unit Withdrawn DE102006040166A1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
DE202006013830U DE202006013830U1 (en) 2006-08-24 2006-08-24 High-pressure grease gun is operated by shaft which is driven by conventional battery-powered screwdriver, worm on shaft cooperating with cog to regulate speed with which gun piston moves
DE200610040166 DE102006040166A1 (en) 2006-08-24 2006-08-24 Gear unit for high pressure grease gun has drive, particularly electric motor, energized by accumulator of rotational direction and torque, is attached at drive shaft, where high pressure piston press is firmly connected to gear unit

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE200610040166 DE102006040166A1 (en) 2006-08-24 2006-08-24 Gear unit for high pressure grease gun has drive, particularly electric motor, energized by accumulator of rotational direction and torque, is attached at drive shaft, where high pressure piston press is firmly connected to gear unit

Publications (1)

Publication Number Publication Date
DE102006040166A1 true DE102006040166A1 (en) 2008-02-28

Family

ID=38973365

Family Applications (1)

Application Number Title Priority Date Filing Date
DE200610040166 Withdrawn DE102006040166A1 (en) 2006-08-24 2006-08-24 Gear unit for high pressure grease gun has drive, particularly electric motor, energized by accumulator of rotational direction and torque, is attached at drive shaft, where high pressure piston press is firmly connected to gear unit

Country Status (1)

Country Link
DE (1) DE102006040166A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106838593A (en) * 2017-04-07 2017-06-13 宁波复新智能科技有限公司 Piston type lubricating pump and its lubricating system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106838593A (en) * 2017-04-07 2017-06-13 宁波复新智能科技有限公司 Piston type lubricating pump and its lubricating system

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8122 Nonbinding interest in granting licenses declared
8127 New person/name/address of the applicant

Owner name: SCHUMANN, AXEL, DIPL.-ING., 67663 KAISERSLAUTE, DE

8139 Disposal/non-payment of the annual fee