DE102005028088A1 - Cooling system for power generating module especially for domestic application has air cooling circuit linked to underfloor heating - Google Patents

Cooling system for power generating module especially for domestic application has air cooling circuit linked to underfloor heating Download PDF

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Publication number
DE102005028088A1
DE102005028088A1 DE102005028088A DE102005028088A DE102005028088A1 DE 102005028088 A1 DE102005028088 A1 DE 102005028088A1 DE 102005028088 A DE102005028088 A DE 102005028088A DE 102005028088 A DE102005028088 A DE 102005028088A DE 102005028088 A1 DE102005028088 A1 DE 102005028088A1
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Germany
Prior art keywords
air
power generating
generating module
heat
underfloor heating
Prior art date
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DE102005028088A
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German (de)
Inventor
Rudolf Schaper
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Individual
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Individual
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Priority to DE102005028088A priority Critical patent/DE102005028088A1/en
Publication of DE102005028088A1 publication Critical patent/DE102005028088A1/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24DDOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
    • F24D5/00Hot-air central heating systems; Exhaust gas central heating systems
    • F24D5/06Hot-air central heating systems; Exhaust gas central heating systems operating without discharge of hot air into the space or area to be heated
    • F24D5/10Hot-air central heating systems; Exhaust gas central heating systems operating without discharge of hot air into the space or area to be heated with hot air led through heat-exchange ducts in the walls, floor or ceiling
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24DDOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
    • F24D18/00Small-scale combined heat and power [CHP] generation systems specially adapted for domestic heating, space heating or domestic hot-water supply
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02GHOT GAS OR COMBUSTION-PRODUCT POSITIVE-DISPLACEMENT ENGINE PLANTS; USE OF WASTE HEAT OF COMBUSTION ENGINES; NOT OTHERWISE PROVIDED FOR
    • F02G5/00Profiting from waste heat of combustion engines, not otherwise provided for
    • F02G5/02Profiting from waste heat of exhaust gases
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24DDOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
    • F24D2101/00Electric generators of small-scale CHP systems
    • F24D2101/70Electric generators driven by internal combustion engines [ICE]
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24DDOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
    • F24D2103/00Thermal aspects of small-scale CHP systems
    • F24D2103/10Small-scale CHP systems characterised by their heat recovery units
    • F24D2103/13Small-scale CHP systems characterised by their heat recovery units characterised by their heat exchangers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24DDOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
    • F24D2105/00Constructional aspects of small-scale CHP systems
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24DDOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
    • F24D2105/00Constructional aspects of small-scale CHP systems
    • F24D2105/10Sound insulation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24DDOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
    • F24D2200/00Heat sources or energy sources
    • F24D2200/16Waste heat
    • F24D2200/26Internal combustion engine
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E20/00Combustion technologies with mitigation potential
    • Y02E20/14Combined heat and power generation [CHP]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

Abstract

A cooling system for a power generating module, especially for domestic applications, has the engine and generator mounted in an enclosed housing (5) and with forced air flow providing a warm air supply for an underfloor heating system (12 to 14) and with the hot exhaust gasses linked to a heat exchanger for a hot water supply, e.g. for a shower. The system dispenses with costly water cooling for the engine and generator. The warm air duct is provided with thermal and acoustic cladding.

Description

Die Erfindung betrifft den Wärmetausch für meist kleinere Blockheizkraftwerke, die mit einem Stromerzeuger ausgestattet sind, dessen Verbrennungsmotor luftgekühlt und nicht wassergekühlt ist.The Invention relates to the heat exchange for the most part smaller combined heat and power plants equipped with a generator whose internal combustion engine is air-cooled and not water-cooled.

Der Wärmetausch soll die Abwärme des Verbrennungsmotors zur Heizungs- und Warmwasserversorgung z.B. eines Einfamilienhauses ermöglichen.Of the heat exchange should the waste heat the internal combustion engine for heating and hot water supply e.g. allow a single family home.

Bei wassergekühlten Blockheizkraftwerken erhitzt das Kühlwasser des Verbrennungsmotor über einen Wärmetauscher den Warmwasserspeicher und zusätzlich wird meistens über einen Abgaswärmetauscher die restliche Abwärme für den Heizungskreislauf ausgenutzt.at water-cooled Combined heat and power plants heated the cooling water of the internal combustion engine via a heat exchangers the hot water tank and in addition is mostly over an exhaust gas heat exchanger the remaining waste heat for the Heating circuit exploited.

Nun gibt es auf dem Markt (insbesondere bei Stromerzeugern bis 20 kW) sehr preisgünstige Angebote von luftgekühlten Stromerzeugern. Diese haben die aufwendigere und damit teurere Wasserkühlung des Antriebsmotors eingespart.Now is available on the market (especially for generators up to 20 kW) very reasonably priced Offers of air-cooled Power generators. These have the more complex and therefore more expensive water cooling of the Drive motor saved.

Der im Patentanspruch 1 angegebenen Erfindung liegt die Aufgabe zugrunde einen gleichwertigen Wärmetausch wie bei den wassergekühlten Blockheizkraftwerken mit Kühlwasser- und Abgaswärmetauscher zu erzielen, da Abgaswärmetauscher und Wasserkühlung erheblich aufwendigere Verfahren für das Prinzip Blockheizkraftwerk sind.Of the specified in claim 1 invention, the object is based an equivalent heat exchange as with the water-cooled combined heat and power plants with cooling water and exhaust gas heat exchanger to achieve, since exhaust gas heat exchanger and water cooling considerably more complex procedures for the principle combined heat and power plant are.

Dieses Problem wird durch die im Patentanspruch 1 aufgeführten Merkmale gelöst.This Problem is solved by the features listed in claim 1 solved.

Die mit der Erfindung erzielten Vorteile bestehen insbesondere darin, dass bei vorliegendem Wärmetausch die sonst üblichen Kühlwasser- und Abgaswärmetauscher wegfallen können, stattdessen ein Luftrohr mit integriertem Ventilator und eine Warmluftfußbodenheizung eingesetzt werden, was nicht so aufwendig in der Herstellung und Preis ist als die übliche Lösung (Stand der Technik).The particular advantages of the invention are that in the present heat exchange the usual ones Cooling water- and exhaust gas heat exchanger can fall away, instead an air tube with integrated fan and a heated air floor heating be used, which is not so expensive to manufacture and Price is as usual solution (State of the art).

Ein Ausführungsbeispiel der Erfindung ist in der Zeichnung 1 dargestellt und wird im Folgenden näher beschrieben.One embodiment The invention is illustrated in the drawing 1 and will be described in more detail below.

Es zeigen:It demonstrate:

1 Verbrennungsmotor 1 internal combustion engine

2 Stromgenerator 2 power generator

3 Frischluftzufuhr mit Filter 3 Fresh air supply with filter

4 Abgasrohr vom Verbrennungsmotor 4 Exhaust pipe from the combustion engine

5 Schall- und wärmegedämmter Behälter 5 Sound and heat insulated container

6 Warmwasserspeicher 6 Hot water storage

7 Kupferrohrumwicklung des Abgasrohrs zur Wärmeübertragung auf den Warmwasserkreislauf 7 Copper pipe winding of the exhaust pipe for heat transfer to the hot water circuit

8 Dusche u.a. 8th Shower and others

9 Kaltwasserzulauf 9 Cold water supply

10 Schalldämpfer für Abluft aus dem Behälter (5) 10 Muffler for exhaust air from the container ( 5 )

11 Abluftrohr aus dem Behälter (5) 11 Exhaust pipe from the container ( 5 )

12 Bohlenbretter (Unterkonstruktion für Fußboden) 12 Screed boards (substructure for floor)

13 Zwischenräume in denen die Abwärme vom Behälter (5) strömt 13 Intermediate spaces in which the waste heat from the container ( 5 ) flows

14 Fußboden 14 floor

15 Entlüftungsgerät mit Ventilator 15 Ventilation unit with fan

16 Lufteinströmöffnung mit integriertem Schalldämpfer 16 Air inlet with integrated silencer

17 Luftausströmöffnung in den Keller hinein 17 Air outflow opening into the basement

Die Aufgabe der Erfindung wird, wie aus Zeichnung 1 zu ersehen ist, dadurch gelöst, dass der Stromerzeuger (1, 2) in einen ausreichend großen schall- und wärmegedämmten Behälter (5) aus Blech- oder Stein gesetzt wird.The object of the invention, as can be seen from drawing 1, achieved in that the power generator ( 1 . 2 ) into a sufficiently large sound and heat-insulated container ( 5 ) is made of sheet metal or stone.

Der Verbrennungsmotor (1) wird von außen her mit frischer Luft über einen Luftfilter(3) versorgt.The internal combustion engine ( 1 ) is supplied from the outside with fresh air through an air filter ( 3 ) provided.

Ein weiches Kupferrohr (7), etwa 6 mm Durchmesser, ist um das Abgasrohr des Verbrennungsmotors gewickelt, dadurch findet ein Wärmetausch vom Abgasrohr auf das Kupferrohr statt. Das sonst wärmegedämmte Kupferrohr (7) leitet die Wärme in den Warmwasserspeicher (6) mit Kaltwasserzulauf (9) ein, der wiederum Duschen, Bäder u.a. versorgt (8).A soft copper tube ( 7 ), about 6 mm in diameter, is wound around the exhaust pipe of the internal combustion engine, thereby heat exchange takes place from the exhaust pipe to the copper pipe. The otherwise thermally insulated copper pipe ( 7 ) conducts the heat into the hot water tank ( 6 ) with cold water inlet ( 9 ), which in turn supplies showers, baths, etc. ( 8th ).

Durch ein zweites Luftrohr (10) mit einem Durchmesser von etwa 30cm wird die restliche Abwärme im Behälter (5) durch ein Entlüftungsgerät mit Ventilator (15) in eine Fußbodenheizung im Wohnbereich (12, 13, 14) gedrückt. Die Luftöffnungen 16, 17 sorgen für den notwendigen Rückfluss der Luft. Der Schalldämpfer (10) aus übereinandergestapelten Metallplatten mit Abstandshaltern sorgt für die Dämmung des Schalls.Through a second air tube ( 10 ) with a diameter of about 30cm, the remaining waste heat in the container ( 5 ) by a ventilation device with fan ( 15 ) in a floor heating in Wohnbe rich ( 12 . 13 . 14 ). The air openings 16 . 17 provide the necessary return of the air. The silencer ( 10 ) made of stacked metal plates with spacers ensures the insulation of the sound.

Die Fußbodenheizung wird einfach auf bestehende Bodenbeläge so gelegt, dass Bohlenbretter (12) mit Zwischenräumen (13) abwechseln und darauf ein Belag von Dämmplatten ohne oder mit Laminat/Linolium/Fliesen/Parkett gelegt wird.The underfloor heating is simply placed on existing floor coverings so that screed boards ( 12 ) with spaces ( 13 ) and then a layer of insulation boards without or with laminate / linoleum / tiles / parquet is laid.

Durch die Zwischenräume (13) wird vermittels der Luftrohrverbindung (11) die warme Luft aus dem Behälter (5) geleitet und so der Fußboden beheizt, wodurch der erfindungsmäßig gewollte Wärmetausch zustande kommt.Through the spaces ( 13 ) is by means of the air pipe connection ( 11 ) the warm air from the container ( 5 ) and heated so the floor, whereby the erfindungsmäßig wanted heat exchange comes about.

Eine Luftausströmöffnung (17) aus der Fußbodenheizung (12, 13, 14) lässt die abgekühlte Luft wieder zurück in den Keller strömen, wo sie wieder durch die Lufteintrittsöffnung (16) in den Behälter (5) eingesogen wird.An air outlet opening ( 17 ) from the floor heating ( 12 . 13 . 14 ) lets the cooled air flow back into the basement, where it flows through the air inlet ( 16 ) in the container ( 5 ) is sucked in.

Claims (1)

Verfahren zum Wärmetausch für luftgekühlte Blockheizkraftwerke, dadurch gekennzeichnet, dass 1. Abwärme des Antriebsmotors direkt, ohne Wärmetauscher, in eine Warmluftfußbodenheizung vermittels eines schallgedämmten Rohres entsprechender Größe geleitet wird. 2. Der Behälter, in dem der Stromerzeuger steht, u.a. eine Lufteinströmöffnung und eine Luftaustrittsöffnung mit Entlüftungsgebläse besitzt. Durch letztere wird die im Behälter sich bei Betrieb des Stromerzeugers bildende Warmluft in die Warmluftfußbodenheizung gedrückt, wodurch der gewünschte Wärmetausch stattfindet. 3. Der verwendete Abgaswärmetauscher ist zwar nicht so wirkungsvoll im Vergleich zum Stand der Technik, ist jedoch weniger aufwendig konzipiert und genügt den Anforderungen, da „verlorengegangene" Abwärme durch den Abwärmekreislauf zur Fußbodenheizung wieder aufgefangen wird.Process for heat exchange for air-cooled cogeneration plants, characterized in that 1st waste heat of the drive motor is passed directly, without a heat exchanger, in a hot air floor heating by means of a soundproof pipe of appropriate size. 2. The container in which the generator is, including a Lufteinströmöffnung and an air outlet opening with vent fan has. By the latter, the forming in the container during operation of the generator warm air is forced into the hot air floor heating, whereby the desired heat exchange takes place. 3. The exhaust gas heat exchanger used is not so effective compared to the prior art, but is designed less expensive and meets the requirements, since "lost" waste heat is absorbed by the waste heat to the floor heating system again.
DE102005028088A 2005-06-17 2005-06-17 Cooling system for power generating module especially for domestic application has air cooling circuit linked to underfloor heating Withdrawn DE102005028088A1 (en)

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DE102005028088A DE102005028088A1 (en) 2005-06-17 2005-06-17 Cooling system for power generating module especially for domestic application has air cooling circuit linked to underfloor heating

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DE102005028088A DE102005028088A1 (en) 2005-06-17 2005-06-17 Cooling system for power generating module especially for domestic application has air cooling circuit linked to underfloor heating

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102009023438A1 (en) 2009-05-30 2010-12-09 Inoex Gmbh Apparatus and method for supporting pipes in extrusion lines

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102009023438A1 (en) 2009-05-30 2010-12-09 Inoex Gmbh Apparatus and method for supporting pipes in extrusion lines

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