DE10145630A1 - Wheel is constructed of a composite fiber material, with the majority of endless fiber strands in the rim and in the center wall oriented respectively in the circumferential and radial directions - Google Patents
Wheel is constructed of a composite fiber material, with the majority of endless fiber strands in the rim and in the center wall oriented respectively in the circumferential and radial directionsInfo
- Publication number
- DE10145630A1 DE10145630A1 DE2001145630 DE10145630A DE10145630A1 DE 10145630 A1 DE10145630 A1 DE 10145630A1 DE 2001145630 DE2001145630 DE 2001145630 DE 10145630 A DE10145630 A DE 10145630A DE 10145630 A1 DE10145630 A1 DE 10145630A1
- Authority
- DE
- Germany
- Prior art keywords
- wheel
- fiber strands
- rim
- continuous fiber
- built
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B5/00—Wheels, spokes, disc bodies, rims, hubs, wholly or predominantly made of non-metallic material
- B60B5/02—Wheels, spokes, disc bodies, rims, hubs, wholly or predominantly made of non-metallic material made of synthetic material
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Reinforced Plastic Materials (AREA)
- Moulding By Coating Moulds (AREA)
Abstract
Description
Die Erfindung betrifft ein gebautes Rad aus Faserverbundwerkstoff nach dem Oberbegriff des Hauptanspruchs. The invention relates to a wheel made of fiber composite material according to the Preamble of the main claim.
Es ist bereits bekannt, Räder aus Faserverbundwerkstoff zu bauen, indem verschiedene Radeinzelteile vorgefertigt werden und danach das Rad aus diesen zusammen gesetzt wird. It is already known to build wheels from fiber composite material by various wheel components are prefabricated and then the wheel from these is put together.
Die DE 41 23 459 C1 beschreibt ein solches gebautes Rad mit einer Felge aus Kunststoff und einer Radschüssel aus Metall. Beide sind form-/kraft-/ oder materialschlüssig zusammen gefügt. Auf eine beanspruchungsgerechte Auslegung der Felge aus Kunststoff wird nicht eingegangen. DE 41 23 459 C1 describes such a built wheel with a rim Plastic and a wheel bowl made of metal. Both are form / force / or materially joined together. For a design of the Plastic rim is not accepted.
Deshalb ist es Aufgabe der Erfindung, ein gebautes Rad aus Faserverbundwerkstoff mit Endlosfasersträngen bereitzustellen, das mindestens aus einer Felge und aus einem Radstern besteht und das beanspruchungsgerecht ausgebildet ist. Therefore, it is an object of the invention to build a wheel To provide fiber composite material with continuous fiber strands, at least one rim and consists of a wheel star and which is designed to meet the requirements.
Die Aufgabe wird mit den Merkmalen des Anspruchs 1 gelöst. Weitere Ausgestaltungen der Erfindung ergeben sich aus den Unteransprüchen. The object is achieved with the features of claim 1. Further Embodiments of the invention result from the subclaims.
Nach der Erfindung besteht ein gebautes Rad aus Faserverbundwerkstoff mit Endlosfasersträngen mindestens aus einer Felge und aus einem Radstern. Es ist dadurch gekennzeichnet, dass der größte Anteil der Endlosfaserstränge in der Felge in Umfangsrichtung und in dem Radstern in radialer Richtung ausgerichtet ist. According to the invention, a built wheel made of fiber composite material Continuous fiber strands consisting of at least one rim and one wheel star. It is characterized in that the largest proportion of continuous fiber strands in the rim is aligned in the circumferential direction and in the wheel star in the radial direction.
Durch diese Faserorientierung werden bessere mechanische Festigkeitswerte erreicht. Dadurch kann das Gewicht aufgrund geringeren Materialbedarfs vorteilhafterweise weiter reduziert werden. Die Trennung von Felge und Radstern bringt weiterhin mit sich, dass beide unabhängig voneinander belastungsgerecht aufgebaut werden können. Dies gilt sowohl für die Wahl des Werkstoffs, als auch für die Orientierung der Fasern und für das Herstellungsverfahren. This fiber orientation results in better mechanical strength values reached. This allows the weight to be reduced due to lower material requirements advantageously be further reduced. The separation of rim and wheel spider brings furthermore with the fact that both are built independently of each other according to the load can be. This applies to both the choice of material and the Orientation of the fibers and for the manufacturing process.
Bei vorteilhaften Ausführungen der Erfindung sind daher einerseits die Felge aus unidirektionalen Endlosfasersträngen, insbesondere durch Wickeln, hergestellt, andererseits kann der Radstern aus unidirektionalen Endlosfasersträngen, insbesondere im Resintransfer Moulding Verfahren, hergestellt sein. Dabei kann der Radstern zusätzlich Gewebe von Endlosfasersträngen und/oder Gelege von Endlosfasersträngen und/oder beliebig orientierte Endlosfaserstränge enthalten. In advantageous embodiments of the invention, the rim is therefore made on the one hand unidirectional continuous fiber strands, in particular produced by winding, on the other hand, the wheel star can be made from unidirectional continuous fiber strands, in particular in the resin transfer molding process. The Radstern additionally woven from continuous fiber strands and / or scrims from Continuous fiber strands and / or arbitrarily oriented continuous fiber strands included.
Die Endlosfaserstränge, aus Aramid- und/oder Carbon- und/oder Glasfasern, sind in eine Matrix aus duroplastischem oder thermoplastischem Polymerwerkstoff eingebettet. Außerdem können Felge und/oder Radstern einen Kern enthalten, um den die Endlosfasern gewickelt sind. The continuous fiber strands, made of aramid and / or carbon and / or glass fibers, are in a matrix made of thermosetting or thermoplastic polymer material embedded. In addition, the rim and / or wheel star can contain a core around which the continuous fibers are wound.
Wenn die Endlosfasern des Radsterns eine Orientierung in eine weitere Hauptrichtung aufweisen, die in Ihrer Lage zur Felge als Kreissehne in der Radebene verläuft, hat das den Vorteil, dass der Radstern noch mehr auf Torsion beansprucht werden kann. If the endless fibers of the wheel star one orientation in another Main direction, in your position to the rim as a chord in the wheel plane has the advantage that the wheel star is even more subject to torsion can be.
Außerdem kann eine Nabe vorgesehen sein, die aus Metall oder Faserverbundwerkstoff hergestellt und mit dem Radstern verbunden ist. In addition, a hub can be provided which is made of metal or Fiber composite material is produced and connected to the wheel star.
Ein bevorzugtes Ausführungsbeispiel der Erfindung beschreibt die nachfolgende Beschreibung mit der zugehörigen Zeichnung. Die einzige Figur zeigt einen Teilquerschnitt durch ein gebautes Rad gemäß der Erfindung. A preferred embodiment of the invention describes the following Description with the accompanying drawing. The only figure shows one Partial cross section through a built wheel according to the invention.
Eine Felge 1 aus Faserverbundwerkstoff ist an einem Radstern 2 durch Kleben befestigt. Im Zentrum des Radsterns 2 ist dieser mit einer eingefügten Nabe 3 fest verbunden. Ein Reifen 4 ist in konventioneller Weise auf die Felge 1 aufgezogen. A rim 1 made of fiber composite material is attached to a wheel star 2 by gluing. In the center of the wheel star 2 , this is firmly connected to an inserted hub 3 . A tire 4 is mounted on the rim 1 in a conventional manner.
Die Felge 1, der Radstern 2 und die Nabe 3 bestehen aus Faserverbundwerkstoff mit Endlosfasersträngen, deren vorrangige Orientierung in die Hauptrichtungen Y und Z mit Hilfe eines Achsenkreuzes dargestellt ist. Die Z-Achse des Achsenkreuzes erstreckt sich senkrecht zur Zeichenebene. Der größte Anteil der Endlosfaserstränge in der Felge 1 aus Carbon und in der Nabe 3 aus Glasfaser ist in Umfangsrichtung des Rades ausgerichtet, das heißt im dargestellten Teilschnitt, in Richtung der Z-Achse. Dagegen ist der größte Anteil der Endlosfaserstränge in dem Radstern 2 aus Glasfaser in radialer Richtung ausgerichtet, im dargestellten Teilschnitt also in Richtung der Y-Achse. Die Felge 1 und die Nabe 3 sind durch Wickeln aus unidirektionalen Endlosfasersträngen hergestellt. Der Radstern 2 ist ebenfalls aus unidirektionalen Endlosfasersträngen, allerdings im bekannten Resintransfer Moulding Verfahren hergestellt. Der Radstern 2 enthält zusätzlich ein Gewebe 5 von Endlosfasersträngen, das so orientiert ist, dass sich eine Ausrichtung dieser Endlosfaserstränge in zwei weitere Richtungen ergibt, die in Ihrer Lage zur Felge 1 als Kreissehnen verlaufen. Im dargestellten Teilschnitt sind dies die Richtungen der Y- und der Z-Achse. The rim 1 , the wheel spider 2 and the hub 3 are made of fiber composite material with continuous fiber strands, the primary orientation of which is shown in the main directions Y and Z with the aid of an axis cross. The Z axis of the axis cross extends perpendicular to the plane of the drawing. The largest proportion of the continuous fiber strands in the rim 1 made of carbon and in the hub 3 made of glass fiber is aligned in the circumferential direction of the wheel, that is to say in the partial section shown, in the direction of the Z axis. In contrast, the largest proportion of the continuous fiber strands in the wheel star 2 made of glass fiber is oriented in the radial direction, that is, in the partial section shown, in the direction of the Y axis. The rim 1 and the hub 3 are made by winding from unidirectional continuous fiber strands. The wheel star 2 is also made from unidirectional continuous fiber strands, but in the known resin transfer molding process. The wheel star 2 additionally contains a fabric 5 of continuous fiber strands, which is oriented in such a way that there is an alignment of these continuous fiber strands in two further directions, which run in the position of the rim 1 as circular chords. In the partial section shown, these are the directions of the Y and Z axes.
Claims (9)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE2001145630 DE10145630A1 (en) | 2001-09-15 | 2001-09-15 | Wheel is constructed of a composite fiber material, with the majority of endless fiber strands in the rim and in the center wall oriented respectively in the circumferential and radial directions |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE2001145630 DE10145630A1 (en) | 2001-09-15 | 2001-09-15 | Wheel is constructed of a composite fiber material, with the majority of endless fiber strands in the rim and in the center wall oriented respectively in the circumferential and radial directions |
Publications (1)
Publication Number | Publication Date |
---|---|
DE10145630A1 true DE10145630A1 (en) | 2003-04-30 |
Family
ID=7699222
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
DE2001145630 Withdrawn DE10145630A1 (en) | 2001-09-15 | 2001-09-15 | Wheel is constructed of a composite fiber material, with the majority of endless fiber strands in the rim and in the center wall oriented respectively in the circumferential and radial directions |
Country Status (1)
Country | Link |
---|---|
DE (1) | DE10145630A1 (en) |
Cited By (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1905572A1 (en) * | 2006-09-29 | 2008-04-02 | ETH Zürich | Method of fabrication of circular structures in thermoplastic composite material |
WO2008052878A2 (en) | 2006-10-31 | 2008-05-08 | Arwed Theuer | Wheel wound from fiber-reinforced plastic and method for its production |
WO2010092081A1 (en) | 2009-02-12 | 2010-08-19 | Kringlan Composites Ag | Method and apparatus for producing parts of fiber reinforced plastics |
EP2363273A1 (en) | 2010-03-05 | 2011-09-07 | Leichtbau-Zentrum Sachsen GmbH | Method for producing a hollow profile component |
DE202012101012U1 (en) | 2012-03-21 | 2012-04-03 | Kenneth Baake | Vehicle wheel and device for producing a vehicle wheel |
DE102011077834A1 (en) * | 2011-06-20 | 2012-12-20 | Bayerische Motoren Werke Aktiengesellschaft | Method for manufacturing wheel of passenger car, involves closing injection molding tool after insertion of fiber-reinforced plastic into mold cavities of injection molding tool, where semi-finished product is embedded in mold cavities |
DE102011114358B3 (en) * | 2011-09-27 | 2013-03-14 | ThyssenKrupp Carbon Components GmbH | Wheel rim with a wheel disc made of fiber composite material and fasteners |
WO2013037428A1 (en) | 2011-09-14 | 2013-03-21 | Bayerische Motoren Werke Aktiengesellschaft | Vehicle wheel with a rim made of fibre-reinforced synthetic material |
DE102012207490A1 (en) | 2012-05-07 | 2013-11-07 | Bayerische Motoren Werke Aktiengesellschaft | Wheel for e.g. passenger car, has auxiliary structure formed at outer side rim edge or over locally or entire circumference of rim and made of elastomeric material or rubber material, where rim is made of fiber reinforced plastic |
DE102012210469A1 (en) * | 2012-06-21 | 2013-12-24 | Bayerische Motoren Werke Aktiengesellschaft | Wheel of motor car e.g. passenger car, has wheel center or wheel disc and/or rim that are reinforced by depositor of metal |
WO2014016211A1 (en) | 2012-07-25 | 2014-01-30 | Bayerische Motoren Werke Aktiengesellschaft | Vehicle wheel made from composite fibre material |
WO2014044237A1 (en) | 2012-09-24 | 2014-03-27 | ThyssenKrupp Carbon Components GmbH | Wheel rim having a wheel disc made of a fibre composite and having fastening means |
ITBO20120570A1 (en) * | 2012-10-19 | 2014-04-20 | Ri Ba Composites S R L Con Unico Socio | RIM FOR MOTOR VEHICLES IN COMPOSITE MATERIAL AND RELATIVE PRODUCTION METHOD |
WO2014061002A1 (en) * | 2012-10-19 | 2014-04-24 | Ri-Ba Composites - S.R.L. Con Unico Socio | Motor vehicle rim made of a composite material and relative manufacturing method |
US10189301B2 (en) | 2013-02-05 | 2019-01-29 | ThyssenKrupp Carbon Components GmbH | Wheel spider with assembled spoke elements and connection of wheel spider to rim well |
DE102017219061A1 (en) * | 2017-10-25 | 2019-04-25 | Ford Global Technologies, Llc | Wheel component and method for producing a wheel component |
WO2019234250A1 (en) * | 2018-06-09 | 2019-12-12 | Institut Für Verbundwerkstoffe Gmbh | Method for producing a spider from continuous fibre plastic composite |
DE102019117295A1 (en) * | 2019-06-27 | 2020-12-31 | Bayerische Motoren Werke Aktiengesellschaft | Vehicle wheel |
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DE7712412U1 (en) * | 1976-04-28 | 1977-09-15 | The Firestone Tire & Rubber Co., Akron, Ohio (V.St.A.) | GLASS FIBER REINFORCED PLASTIC RIM |
DE3541074A1 (en) * | 1984-11-21 | 1986-05-22 | The Budd Co., Troy, Mich. | WHEEL RIM FROM FIBER REINFORCED PLASTIC AND METHOD FOR THEIR PRODUCTION |
DE4202287A1 (en) * | 1991-02-04 | 1992-08-13 | Bridgestone Corp | One piece wheel with integrally shaped rim and disc for vehicles - is formed by injection pressing or mould injection pressing of fibre-reinforced thermoplast |
DE9318687U1 (en) * | 1993-12-07 | 1994-02-03 | Babbe, Andreas, 23747 Dahme | Vehicle rim and device for its manufacture |
EP0842757A1 (en) * | 1996-11-15 | 1998-05-20 | COMPAGNIE GENERALE DES ETABLISSEMENTS MICHELIN-MICHELIN & CIE | Method and apparatus for producing a rim preform |
DE10006400A1 (en) * | 2000-02-12 | 2001-08-16 | Volkswagen Ag | Composite plastic disc wheel for a motor vehicle has SMC layers with unidirectional fibers at various angles |
-
2001
- 2001-09-15 DE DE2001145630 patent/DE10145630A1/en not_active Withdrawn
Patent Citations (6)
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DE7712412U1 (en) * | 1976-04-28 | 1977-09-15 | The Firestone Tire & Rubber Co., Akron, Ohio (V.St.A.) | GLASS FIBER REINFORCED PLASTIC RIM |
DE3541074A1 (en) * | 1984-11-21 | 1986-05-22 | The Budd Co., Troy, Mich. | WHEEL RIM FROM FIBER REINFORCED PLASTIC AND METHOD FOR THEIR PRODUCTION |
DE4202287A1 (en) * | 1991-02-04 | 1992-08-13 | Bridgestone Corp | One piece wheel with integrally shaped rim and disc for vehicles - is formed by injection pressing or mould injection pressing of fibre-reinforced thermoplast |
DE9318687U1 (en) * | 1993-12-07 | 1994-02-03 | Babbe, Andreas, 23747 Dahme | Vehicle rim and device for its manufacture |
EP0842757A1 (en) * | 1996-11-15 | 1998-05-20 | COMPAGNIE GENERALE DES ETABLISSEMENTS MICHELIN-MICHELIN & CIE | Method and apparatus for producing a rim preform |
DE10006400A1 (en) * | 2000-02-12 | 2001-08-16 | Volkswagen Ag | Composite plastic disc wheel for a motor vehicle has SMC layers with unidirectional fibers at various angles |
Cited By (30)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1905572A1 (en) * | 2006-09-29 | 2008-04-02 | ETH Zürich | Method of fabrication of circular structures in thermoplastic composite material |
WO2008040405A1 (en) * | 2006-09-29 | 2008-04-10 | ETH Zürich | Method for producing annular structures from thermoplastic fibre composites |
WO2008052878A2 (en) | 2006-10-31 | 2008-05-08 | Arwed Theuer | Wheel wound from fiber-reinforced plastic and method for its production |
WO2008052878A3 (en) * | 2006-10-31 | 2008-07-03 | Arwed Theuer | Wheel wound from fiber-reinforced plastic and method for its production |
WO2010092081A1 (en) | 2009-02-12 | 2010-08-19 | Kringlan Composites Ag | Method and apparatus for producing parts of fiber reinforced plastics |
EP2363273A1 (en) | 2010-03-05 | 2011-09-07 | Leichtbau-Zentrum Sachsen GmbH | Method for producing a hollow profile component |
DE102010010512A1 (en) | 2010-03-05 | 2011-09-08 | Leichtbau-Zentrum Sachsen Gmbh | Method for producing a hollow profile-like component |
EP3900920A1 (en) | 2010-03-05 | 2021-10-27 | ThyssenKrupp Carbon Components GmbH | Method for producing a hollow profile component |
DE102010010512B4 (en) | 2010-03-05 | 2022-03-17 | Action Composites Hightech GmbH | Method for manufacturing a wheel rim and method for prefabricating a rim base of a wheel rim |
DE102011077834A1 (en) * | 2011-06-20 | 2012-12-20 | Bayerische Motoren Werke Aktiengesellschaft | Method for manufacturing wheel of passenger car, involves closing injection molding tool after insertion of fiber-reinforced plastic into mold cavities of injection molding tool, where semi-finished product is embedded in mold cavities |
WO2013037428A1 (en) | 2011-09-14 | 2013-03-21 | Bayerische Motoren Werke Aktiengesellschaft | Vehicle wheel with a rim made of fibre-reinforced synthetic material |
US9616705B2 (en) | 2011-09-14 | 2017-04-11 | Bayerische Motoren Werke Aktiengesellschaft | Vehicle wheel with a rim made of fiber-reinforced synthetic material |
EP2574477A2 (en) | 2011-09-27 | 2013-04-03 | ThyssenKrupp Carbon Components GmbH | Rim with a disk of a wheel made from fibre reinforced plastics and attachment means |
DE102011114358B3 (en) * | 2011-09-27 | 2013-03-14 | ThyssenKrupp Carbon Components GmbH | Wheel rim with a wheel disc made of fiber composite material and fasteners |
US9475341B2 (en) | 2011-09-27 | 2016-10-25 | ThyssenKrupp Carbon Components GmbH | Wheel rim having a wheel disk made from fiber composite material and having a fastener |
DE202012101012U1 (en) | 2012-03-21 | 2012-04-03 | Kenneth Baake | Vehicle wheel and device for producing a vehicle wheel |
DE102012207490A1 (en) | 2012-05-07 | 2013-11-07 | Bayerische Motoren Werke Aktiengesellschaft | Wheel for e.g. passenger car, has auxiliary structure formed at outer side rim edge or over locally or entire circumference of rim and made of elastomeric material or rubber material, where rim is made of fiber reinforced plastic |
DE102012210469A1 (en) * | 2012-06-21 | 2013-12-24 | Bayerische Motoren Werke Aktiengesellschaft | Wheel of motor car e.g. passenger car, has wheel center or wheel disc and/or rim that are reinforced by depositor of metal |
WO2014016211A1 (en) | 2012-07-25 | 2014-01-30 | Bayerische Motoren Werke Aktiengesellschaft | Vehicle wheel made from composite fibre material |
WO2014044237A1 (en) | 2012-09-24 | 2014-03-27 | ThyssenKrupp Carbon Components GmbH | Wheel rim having a wheel disc made of a fibre composite and having fastening means |
WO2014061002A1 (en) * | 2012-10-19 | 2014-04-24 | Ri-Ba Composites - S.R.L. Con Unico Socio | Motor vehicle rim made of a composite material and relative manufacturing method |
ITBO20120570A1 (en) * | 2012-10-19 | 2014-04-20 | Ri Ba Composites S R L Con Unico Socio | RIM FOR MOTOR VEHICLES IN COMPOSITE MATERIAL AND RELATIVE PRODUCTION METHOD |
US10189301B2 (en) | 2013-02-05 | 2019-01-29 | ThyssenKrupp Carbon Components GmbH | Wheel spider with assembled spoke elements and connection of wheel spider to rim well |
DE102013201842B4 (en) | 2013-02-05 | 2024-07-18 | Action Composites GmbH | Wheel made of fibre composite material and manufacturing process |
DE102017219061A1 (en) * | 2017-10-25 | 2019-04-25 | Ford Global Technologies, Llc | Wheel component and method for producing a wheel component |
DE102017219061B4 (en) | 2017-10-25 | 2019-06-27 | Ford Global Technologies, Llc | Wheel component and method for producing a wheel component |
US11298973B2 (en) | 2017-10-25 | 2022-04-12 | Ford Global Technologies, Llc | Wheel component and method for producing a wheel component |
WO2019234250A1 (en) * | 2018-06-09 | 2019-12-12 | Institut Für Verbundwerkstoffe Gmbh | Method for producing a spider from continuous fibre plastic composite |
AU2019281026B2 (en) * | 2018-06-09 | 2022-02-03 | Leibniz-Institut für Verbundwerkstoffe GmbH | Method for producing a spider from continuous fibre plastic composite |
DE102019117295A1 (en) * | 2019-06-27 | 2020-12-31 | Bayerische Motoren Werke Aktiengesellschaft | Vehicle wheel |
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8141 | Disposal/no request for examination |