DD244547A1 - CERAMIC MATERIAL - Google Patents
CERAMIC MATERIAL Download PDFInfo
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- DD244547A1 DD244547A1 DD85284869A DD28486985A DD244547A1 DD 244547 A1 DD244547 A1 DD 244547A1 DD 85284869 A DD85284869 A DD 85284869A DD 28486985 A DD28486985 A DD 28486985A DD 244547 A1 DD244547 A1 DD 244547A1
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- C04B33/00—Clay-wares
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- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/63—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
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Abstract
Description
Die Erfindung betrifft ein keramisches Material zur Wärmespeicherung mit hoher Volumen- und Temperaturwechselbeständigkeit, das als Formkörper oder Fertigbauteil bzw. Spritzmasse oder Mörtel oder Stampfmasse Verwendung finden kann.The invention relates to a ceramic material for heat storage with high volume and thermal shock resistance, which can be used as a molded body or prefabricated or injection molding compound or mortar or ramming.
Die Anwendung ist möglich in Wärmeanlagen der Keramik-, Glas-, Feuerfest- sowie chemischen und metallverarbeitenden Industrie sowie der Metallurgie, vorzugsweise als Verschleißmaterial sowie als Wärmespeichermedium in brennstoff- oder elektrisch beheizten Speicherofen, z. B. Kachel- und Nachtstromspeicheröfen und in Regeneratoren statischer oder rotierender Bauweise.The application is possible in thermal systems of the ceramic, glass, refractory and chemical and metal processing industry and metallurgy, preferably as a wear material and as a heat storage medium in fuel or electrically heated storage furnace, z. As tile and Nachtstromspeicheröfen and regenerators static or rotating construction.
In der Metallurgie und anderen Zweigen der Volkswirtschaft fallen große Mengen hocheisenoxidhaltige Sekundärrohstoffe an, die nur teilweise genutzt werden. So wird z. B. ein Teil des anfallenden Zunders oder der Ferroschlacke als Entkohlungsmittel genutzt oder dem Hochofenprozeß als Eisenträger zugeführt. Ein großer Teil des Zunders konnte bisher auf Grund seiner Teilchengröße und der Vermengung mit organischen Bestandteilen keiner weiteren Verwertung zugeführt werden und mußte auf Halde verkippt werden.In metallurgy and other branches of the economy large quantities of high-iron oxide-containing secondary raw materials accumulate, which are only partially used. So z. B. a portion of the resulting scale or the ferrous slag used as a decarburizing or fed to the blast furnace process as an iron carrier. Due to its particle size and its mixing with organic constituents, a large part of the scale could not be recycled and had to be dumped.
Es ist bekannt, daß Eisenoxide eine hohe volumetrische Wärmekapazität besitzen.It is known that iron oxides have a high volumetric heat capacity.
Es ist nach DE-OS 2457324 bekannt, Ferrotoxid und ein Kalzium-Additiv bei hohen Temperaturen zu mischen. Das Gemisch wird gepreßt und die Formkörper anschließend gesintert.It is known from DE-OS 2457324 to mix ferrotoxide and a calcium additive at high temperatures. The mixture is pressed and the shaped bodies are then sintered.
Dabei ist ein hoher Energiebedarf erforderlich. Λ This requires a high energy requirement. Λ
Bei der Lösung nach DE-OS 3413679 wird ein Wärmespeicherungsblock vorzugsweise aus Magnetit und einem Phosphatbindemittel hergestellt. Dadurch entfällt der Brennprozeß, jedoch ist noch ein Härteprozeß bis 150cC erforderlich. Ein weiterer Nachteil dieser Lösung ist die ungenügende Volumenbeständigkeit dieser Materialien bei hohen Temperaturen.In the solution according to DE-OS 3413679, a heat storage block is preferably made of magnetite and a phosphate binder. This eliminates the burning process, however, a hardening process is still required to 150 c C. Another disadvantage of this solution is the insufficient volume resistance of these materials at high temperatures.
Das Ziel der Erfindung ist die Bereitstellung eines keramischen Materials zur Wärmespeicherung, welches durch Verwendung von vorwiegend in der Metallurgie anfallenden eisenoxidhaltigen Sekundärrohstoffen, insbesondere Eisenoxidverbindungen wie Zunder, Schlacke und Ofenflugstaub und gegebenenfalls Zugabe von mineralischen Zuschlagstoffen sehr ökonomisch hergestellt werden kann.The object of the invention is to provide a ceramic material for heat storage, which can be produced very economically by using predominantly in metallurgy incurred iron oxide secondary raw materials, especially iron oxide compounds such as scale, slag and Ofenflugstaub and optionally adding mineral aggregates.
Die Sekundärrohstoffe werden einer Veredlung zugeführt, und gleichzeitig werden hochwertige Primärrohstoffe ersetzt. Das keramische Material besitzt eine hohe chemische Resistenz gegenüber Ofenstäuben, Zunder und Schlacke, eine hohe Volumen- und Temperaturwechselbeständigkeit bis 1400°C sowie eine hohe volumetrische Wärmekapazität, die höher liegt als die der bisher eingesetzten Materialien aus natürlichen oder künstlichen Rohstoffen. Das führt beim Einsatz zur Volumenverkleinerung der Aggregate, Material- und Energieeinsparungen. Ein zusätzlicher katalytischer Effekt kann beim Einsatz in Nachheizflächen von brennstoffbeheizten Speicheröfen erzielt werden, wodurch die Schadstoffemission in den Abgasen vermindert wird.The secondary raw materials are processed and at the same time high quality primary raw materials are replaced. The ceramic material has a high chemical resistance to furnace dusts, scale and slag, a high volume and thermal shock resistance up to 1400 ° C and a high volumetric heat capacity, which is higher than that of previously used materials from natural or artificial raw materials. When used, this leads to volume reduction of the units, material and energy savings. An additional catalytic effect can be achieved when used in Nachheizflächen of fuel-fired storage heaters, whereby the pollutant emission in the exhaust gases is reduced.
Der Erfindung liegt die Aufgabe zugrunde, ein keramisches Material zur Wärmespeicherung mit hoher Volumenkonstanz und Temperaturwechselbeständigkeit bis 14000C auf Eisenoxidbasis herzustellen. Dabei gilt es, eine hohe volumetrische Wärmekapazität und eine hohe Wärmeeindringzahl zu erreichen, um ein großes Wärmespeicherungsvermögen bei kleinstem Volumen und optimalen Aufheiz- und Abkühlgeschwindigkeiten zu garantieren.The invention has for its object to produce a ceramic material for heat storage with high volume constancy and thermal shock resistance to 1400 0 C on iron oxide. It is important to achieve a high volumetric heat capacity and a high heat input in order to guarantee a high heat storage capacity with the smallest volume and optimal heating and cooling rates.
Erfindungsgemäß wird diese Aufgabe dadurch gelöst, daß hocheisenoxidhaltige Sekundärrohstoffe, insbesondere Eisenoxidverbindungen, z. B. bestehend aus Fe3O4, Fe2O3, FeO wie Zunder von Eisen bzw. -legierungen und metallurgischer Schlacke und/oder in Elektroofen anfallender Ofenf lugstaub und/oder mineralische Zuschlagstoffe Verwendung finden und die die Verwendung von chemischer, keramischer oder hydraulischer Bindung gestatten.According to the invention, this object is achieved in that hocheisenoxidhaltige secondary raw materials, especially iron oxide compounds, for. B. consisting of Fe 3 O 4 , Fe 2 O 3 , FeO such as scale of iron or alloys and metallurgical slag and / or incurred in electric furnace Ofenf lugstaub and / or mineral aggregates use and the use of chemical, ceramic or allow hydraulic binding.
Die bei verschiedenen Prozessen anfallenden eisenoxidhaltigen Sekundärrohstoffen sowie mineralischen Zuschlagstoffen können in Mischungen solcher Kornfraktionen verwendet werden, daß eine hohe Rohdichte, vorzugsweise größer 3,0 g/cm3 und hohe Temperaturwechselbeständigkeit gegeben ist.The resulting in various processes iron oxide secondary raw materials and mineral aggregates can be used in mixtures of such grain fractions that a high bulk density, preferably greater than 3.0 g / cm 3 and high thermal shock resistance is given.
Als mineralischer Zuschlagstoff kann ein Bindemittel dienen und/oder Feuerfestmaterialien, insbesondere Alumosilikate und/oder Materialien auf Magnesit und/oder Chromerz und/oder Forsteritbasis Verwendung finden, die selbst bereits in Wärmeanlagen eingesetzt waren und als Sekundärmaterial zur Verfügung stehen.As a mineral additive can serve a binder and / or refractory materials, especially aluminosilicates and / or materials on magnesite and / or chrome ore and / or Forsteritbasis be used, which were themselves already used in thermal systems and are available as a secondary material.
Je nach Einsatzzweck können bis zu 40 Ma.-% feinteiliger Serpentinit und/oder Dunit und/oder Feldspat und/oder Basalt zugegeben werden.Depending on the purpose, up to 40% by weight of finely divided serpentinite and / or dunite and / or feldspar and / or basalt can be added.
In der keramischen Masse können kleinteilige Metallpartikel enthalten sein oder werden dieser beigemischt.In the ceramic mass small-particle metal particles may be included or be added thereto.
Die keramische Masse kann je nach Kornaufbau zu beliebigen Formkörpern oder Fertigbauteilen, Spritzmassen, Mörtel oder Stampfgemenge verarbeitet werden.Depending on the grain structure, the ceramic composition can be processed into any desired shaped bodies or prefabricated components, sprayed materials, mortar or stamping mixture.
Die Formkörper oder Fertigbauteile können je nach Mischungsaufbau thermisch oder hydrothermisch nachbehandelt werden.The moldings or prefabricated components can be thermally or hydrothermally post-treated depending on the composition of the mixture.
Das erfindungsgemäße keramische Material wird nachstehend anhand einiger Zusammensetzungen näher erläutert:The ceramic material according to the invention is explained in more detail below with reference to a few compositions:
Beispiel 1: 60 Ma.-% Zunder 0 bis 3 mmExample 1: 60% by weight scale 0 to 3 mm
32 Ma.-% metallurg. Schlacke 0 bis 8 mm32% by weight of metallurgy. Slag 0 to 8 mm
8Ma.-%TZ70 .8Ma .-% TZ70.
Beispiel 2: 50 Ma.-% Zunder 0 bis 3 mmExample 2: 50% by weight scale 0 to 3 mm
11,5 Ma.-% metallurg. Schlacke 0 bis 20 mm11.5 mass% metallurg. Slag 0 to 20 mm
35 Ma.-% Magnesitbruch 0 bis 8 mm35% by weight magnesite fracture 0 to 8 mm
1,5 Ma.-%Ton (Brandts) 0 bis 0,2 mm 2 Ma.-% MgSO4 (trocken)1.5% by weight of clay (Brandts) 0 to 0.2 mm 2% by weight of MgSO 4 (dry)
Beispiel3: 60Ma.-%Zunder 0bis8mmExample 3: 60% by weight scale 0 to 8mm
13 Ma.-% metallurg. Schlacke 0bis3mm13% by weight of metallurgy. Slag 0 to 3mm
20Ma.-%Dunitmehl 0 bis 0,2 mm 7Ma.-%TZ7020 Ma .-% Dunitmehl 0 to 0.2 mm 7Ma .-% TZ70
Beispiel 4: 55 Ma. -% Zunder 0 bis 3 mmExample 4: 55 Ma. -% scale 0 to 3 mm
30 Ma.-% Ferrochromschlacke 0 bis 8 mm " 30% by weight of ferrochrome slag 0 to 8 mm "
13Ma.-%E-Ofen-Flugstaub 0bis0,1mm 2Ma.-%TZ5013Ma .-% E furnace flue dust 0 to 0.1mm 2Ma .-% TZ50
"Beispiel 5: 40 Ma.-% Zunder 0 bis 8 mmExample 5: 40% by weight scale 0 to 8 mm
40 Ma.-% Zunder 0 bis 2 mm40% by weight of scale 0 to 2 mm
12 Ma.-% Schlackemehl 0bis0,1mm 8Ma.-%TZ5012% by weight slag meal 0 to 0.1 mm 8% by mass TZ50
Beispiele: 55 Ma.-% Zunder 0 bis 8 mmExamples: 55% by weight scale 0 to 8 mm
20 Ma.-% Zunder Obisimm20% by weight of tinder Obisimm
10 Ma.-% Tiefofenschlacke 0bis3mm10% by weight deep furnace slag 0bis3mm
7 Ma.-% Stahlspäne7% by weight of steel chips
8Ma.-%TZ508mA .-% TZ50
Claims (10)
Priority Applications (7)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DD85284869A DD244547A1 (en) | 1985-12-20 | 1985-12-20 | CERAMIC MATERIAL |
DE19863642759 DE3642759A1 (en) | 1985-12-20 | 1986-12-15 | CERAMIC MATERIAL |
BE905958A BE905958A (en) | 1985-12-20 | 1986-12-17 | Ceramic material |
SE8605454A SE8605454L (en) | 1985-12-20 | 1986-12-18 | CERAMIC |
HU534986A HUT46614A (en) | 1985-12-20 | 1986-12-19 | Ceramic material |
FR8617865A FR2592036A1 (en) | 1985-12-20 | 1986-12-19 | Ceramic material |
NO865174A NO865174L (en) | 1985-12-20 | 1986-12-19 | CERAMIC MATERIALS. |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DD85284869A DD244547A1 (en) | 1985-12-20 | 1985-12-20 | CERAMIC MATERIAL |
Publications (1)
Publication Number | Publication Date |
---|---|
DD244547A1 true DD244547A1 (en) | 1987-04-08 |
Family
ID=5574743
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
DD85284869A DD244547A1 (en) | 1985-12-20 | 1985-12-20 | CERAMIC MATERIAL |
Country Status (7)
Country | Link |
---|---|
BE (1) | BE905958A (en) |
DD (1) | DD244547A1 (en) |
DE (1) | DE3642759A1 (en) |
FR (1) | FR2592036A1 (en) |
HU (1) | HUT46614A (en) |
NO (1) | NO865174L (en) |
SE (1) | SE8605454L (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111848187A (en) * | 2020-07-08 | 2020-10-30 | 甘肃酒钢集团宏兴钢铁股份有限公司 | Method for preparing iron ladle castable by using high-carbon ferrochrome slag |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5278111A (en) * | 1992-04-10 | 1994-01-11 | Frame Scott W | Electric arc furnace dust as raw material for brick |
ES2099033B1 (en) * | 1995-09-19 | 1998-02-16 | Univ Santiago Compostela | PROCEDURE FOR OBTAINING CERAMIC BLOCKS OF HEAT ACCUMULATORS FROM RED MUDS OF THE BAYER PROCESS. |
ES2126478B1 (en) * | 1996-02-21 | 1999-12-01 | Univ Santiago Compostela | PROCEDURE FOR OBTAINING HIGH-DENSITY CERAMIC MATERIALS FROM PIRITAS ASHES. |
DE19629099A1 (en) * | 1996-06-25 | 1998-01-02 | Anton Grehl | Ceramic product production |
ES2183673B1 (en) * | 2000-02-03 | 2004-09-01 | Sic Lazaro, S.L. | PROCEDURE FOR THE MANUFACTURE OF HIGH DENSITY COUNTERWEIGHTS. |
CN100494307C (en) * | 2006-06-27 | 2009-06-03 | 武汉理工大学 | Preparation of heat accumulating material for solar energy medium temperature steam electricity generation |
CN101717267B (en) * | 2009-11-24 | 2012-02-08 | 武汉科技大学 | Lightweight brick prepared from porzite roller rod waste material as raw material and preparation method thereof |
-
1985
- 1985-12-20 DD DD85284869A patent/DD244547A1/en active IP Right Grant
-
1986
- 1986-12-15 DE DE19863642759 patent/DE3642759A1/en not_active Withdrawn
- 1986-12-17 BE BE905958A patent/BE905958A/en unknown
- 1986-12-18 SE SE8605454A patent/SE8605454L/en not_active Application Discontinuation
- 1986-12-19 HU HU534986A patent/HUT46614A/en unknown
- 1986-12-19 NO NO865174A patent/NO865174L/en unknown
- 1986-12-19 FR FR8617865A patent/FR2592036A1/en not_active Withdrawn
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111848187A (en) * | 2020-07-08 | 2020-10-30 | 甘肃酒钢集团宏兴钢铁股份有限公司 | Method for preparing iron ladle castable by using high-carbon ferrochrome slag |
Also Published As
Publication number | Publication date |
---|---|
SE8605454D0 (en) | 1986-12-18 |
HUT46614A (en) | 1988-11-28 |
NO865174L (en) | 1987-06-22 |
SE8605454L (en) | 1987-06-21 |
BE905958A (en) | 1987-04-16 |
FR2592036A1 (en) | 1987-06-26 |
DE3642759A1 (en) | 1987-10-01 |
NO865174D0 (en) | 1986-12-19 |
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