CS197078B1 - Method of making the binder of the pressed fodder - Google Patents
Method of making the binder of the pressed fodder Download PDFInfo
- Publication number
- CS197078B1 CS197078B1 CS783483A CS348378A CS197078B1 CS 197078 B1 CS197078 B1 CS 197078B1 CS 783483 A CS783483 A CS 783483A CS 348378 A CS348378 A CS 348378A CS 197078 B1 CS197078 B1 CS 197078B1
- Authority
- CS
- Czechoslovakia
- Prior art keywords
- binder
- making
- molasses
- fodder
- waste products
- Prior art date
Links
- 239000011230 binding agent Substances 0.000 title claims description 4
- 238000004519 manufacturing process Methods 0.000 title description 6
- 235000013379 molasses Nutrition 0.000 claims description 9
- 239000002699 waste material Substances 0.000 claims description 9
- 238000000855 fermentation Methods 0.000 claims description 7
- 230000004151 fermentation Effects 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 7
- 239000000047 product Substances 0.000 description 10
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 241000222178 Candida tropicalis Species 0.000 description 2
- 241000235646 Cyberlindnera jadinii Species 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 238000010790 dilution Methods 0.000 description 2
- 239000012895 dilution Substances 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 235000012054 meals Nutrition 0.000 description 2
- 235000015097 nutrients Nutrition 0.000 description 2
- 108090000623 proteins and genes Proteins 0.000 description 2
- 102000004169 proteins and genes Human genes 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 235000011121 sodium hydroxide Nutrition 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 101150043714 DUSP6 gene Proteins 0.000 description 1
- 101100010535 Drosophila melanogaster Mkp3 gene Proteins 0.000 description 1
- 102100027274 Dual specificity protein phosphatase 6 Human genes 0.000 description 1
- 108010058643 Fungal Proteins Proteins 0.000 description 1
- 244000068988 Glycine max Species 0.000 description 1
- 235000010469 Glycine max Nutrition 0.000 description 1
- 102100033067 Growth factor receptor-bound protein 2 Human genes 0.000 description 1
- 108091009389 Growth factor receptor-bound protein 2 Proteins 0.000 description 1
- 240000004658 Medicago sativa Species 0.000 description 1
- 235000010624 Medicago sativa Nutrition 0.000 description 1
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 description 1
- 229910052921 ammonium sulfate Inorganic materials 0.000 description 1
- 235000011130 ammonium sulphate Nutrition 0.000 description 1
- 239000003674 animal food additive Substances 0.000 description 1
- YYRMJZQKEFZXMX-UHFFFAOYSA-N calcium;phosphoric acid Chemical compound [Ca+2].OP(O)(O)=O.OP(O)(O)=O YYRMJZQKEFZXMX-UHFFFAOYSA-N 0.000 description 1
- 150000001720 carbohydrates Chemical class 0.000 description 1
- 235000014633 carbohydrates Nutrition 0.000 description 1
- 235000013339 cereals Nutrition 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000006735 deficit Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical compound [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000002262 irrigation Effects 0.000 description 1
- 238000003973 irrigation Methods 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 235000010755 mineral Nutrition 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 239000010902 straw Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000002426 superphosphate Substances 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
- Y02P60/87—Re-use of by-products of food processing for fodder production
Landscapes
- Fodder In General (AREA)
Description
(54) Spósob výroby pojidla tvarovaných krmiv(54) Method for producing binder of shaped feed
Vynález s$ týká.sposobu využitia odpadných produktov z fermentácií. Pri fermentácii melasy podlá doterajších výrobných postupov dochádza k tvorbo značného množstva odpadových produktov, ktoré pochádzaju priamo z fermentačného procesu alebo sů do něho dodatočne vnášené ako živiny, pomocné látky a pod. Zmes týchto odpadových produktov organického i anorga nického povodu sposubuje vysoký stupeň znečiatenia životného prostredia najma však recipientov, do ktorých sú tieto odpadové produkty po zriadeni vypůštané.The invention relates to a process for the use of waste products from fermentations. In the molasses fermentation according to the prior art processes, a considerable amount of waste products is produced, which come directly from the fermentation process or from the soybeans additionally introduced as nutrients, auxiliaries and the like. The mixture of these waste products, both organic and inorganic, promotes a high degree of environmental pollution, in particular to the recipients into which these waste products are discharged after installation.
Až dosial slúžia tieto odpadné látky ako základný substrát pre fermentačné pochody za použitia kvysinkovitých mikroorganizmov ako napr. Torulopsis utilis, Candida tropicalis alebo ich zmes. Týmto fermentačným procesom sú asimilovatelné predovšetkým uhlíkaté zložky, napr. sacharidy, organické kyseliny a pod. a iba čiastočně dusíkaté, fosforečné, rastové a iné látky, pričom převážná časť balastných látok prechádza vo formě odseparovanej zápary do odpadných vod, na účinnú efektivnu likvidáciu neexistuje doteraz vhodný technologický postup a převážné něúnosne znečiatujú recipient.Until now, these waste materials serve as a base substrate for fermentation processes using yeast-like microorganisms such as e.g. Torulopsis utilis, Candida tropicalis or a mixture thereof. In particular, carbonaceous components, e.g. carbohydrates, organic acids and the like. and only partially nitrogenous, phosphorous, growth and other substances, where the bulk of the ballasts are transferred in the form of separated mash to wastewater, there is no suitable technological process for effective effective disposal and they are largely polluting the recipient.
Tak napr. při apracovani lúhov po výroba kyseliny cltronovej a melasových liebovoarskýcb výpalkov po event. doplnění melasou a potrebnom zriedení sa tieto skvasujú vo vhoJnom fexmentore polokontinuálne alebo kontinuálně prevážne zmesou kulúrou Torulopsis utilis a Candida tropicalis. V priebehu fermentácie sa pridávajú živiny vo formě síranu amonnéhoSo eg. in the treatment of liquors after production of cltronic acid and molasses liebovoarskýcb stillage after event. supplemented with molasses and the necessary dilution, these are fermented in a suitable fexmentor semicontinuously or continuously, predominantly with a mixture of Torulopsis utilis and Candida tropicalis. Nutrients in the form of ammonium sulfate are added during fermentation
Ί 0*7 tYlQΊ 0 * 7 tYlQ
187078 a výluhu zo superfosfátu.187078 and leach of superphosphate.
pH sa udržuje v kyselej oblasti okolo 5,0 prídavkami kyseliny sírovéj. Prekvasené lúhy a výpalky sa odstraáujú a jednobuněčná kvysničná blelkovina sa suší. Odseparovaná zápara sa odvádze prevážne do recipientu alebo na závlahové pole.The pH is maintained in the acid range around 5.0 by the addition of sulfuric acid. The fermented liquors and stillage are removed and the unicellular fermentation protein is dried. The separated mash is diverted mainly to the recipient or irrigation field.
Nevýhody uvedeného postupu sú:The disadvantages of this procedure are:
1. Nutnost riedenia lúhov po kyselina citrónovéj a melasovýoh výpalkov a tým aj zvačšovanie objemu a znižovanie koncentrácie odpadných látok.1. Necessity of dilution of caustic soda to citric acid and molasses stillage, thus increasing the volume and reducing the concentration of waste substances.
2. Nedostatečná utilizécia všetkých zložiek lúhov po kyselině citrónovej a melasových výpalkov.2. Insufficient utilization of all citric acid and molasses stillage liquor components.
3. Nízká výťažnosť jednobuněčných kvasničných bielťovin.3. Low yield of unicellular yeast proteins.
4. Vysoký stupen znečistenia životného prostredie, ktorý doterajšími metodami nie je odstrániteíný.4. A high degree of environmental pollution, which is not removable by the existing methods.
Podstata předmětného vynálezu spočívá v tom, že melasové výpalky a lúhy po kyselině citrónovej sa egalizujů a po vhodnom skoncentrovani na 50 až 60 % sušiny odpařením vody, ozmozou a pod. sa získává produkt přibližně tohto zloženia:SUMMARY OF THE INVENTION The present invention is characterized in that molasses stillage and caustic soda lyalize and after suitable concentration to 50 to 60% dry matter by evaporation of water, water and the like. a product of the following composition is obtained:
SušinaDry matter
Hrubé bielkoviny Stráv, bielkoviny PopolCoarse Protein Digest, Protein Ash
KThe
NaOn the
Ugug
S04”S0 4 ”
CL % 18 % 17,1 % 20 % 6,1 % 1,3 % 1,5 % 0,8 % 5,1 %CL% 18% 17.1% 20% 6.1% 1.3% 1.5% 0.8% 5.1%
Produkt vyrobený sposobom podía vynálezu v určitých prípadoch funkčně substituuje melasu napr. pri výrobě tvarovaných krmiv, čím plné nahradzuje túto deficitnú surovinu.The product produced according to the invention in certain cases functionally substitutes molasses e.g. in the production of shaped fodder, thus fully replacing this deficit raw material.
Význam vynálezu spočívá v tom, že sa získává nové pojidlo na výrobu tvarovaných krmiv při sůčasnom 3alšom výraznom efekte, ktorým je vyúžitie odpadových látok k získaniu užitoč nej pomocnej suroviny pri maximálnom rešpektovaní ochrany životného prostredia.It is an object of the present invention to provide a new binder for the production of molded feeds, while at the same time having another significant effect, which is to utilize waste materials to obtain a useful auxiliary raw material while maximizing environmental protection.
Příklad skladby tvarovaných krmiv s použitím produktu, získaného sposobom podía vynálezu:An example of a compound feed composition using the product obtained according to the invention:
% slama % lucernová múčka % produkt vyrobený sposobom podía vynálezu 3 % MKP3 (minerálně krmná přísada) % jádrové zmes alebo obilný šrot 1 % NaCl% straw% lucerne meal% product made according to the method of the invention 3% MKP3 (mineral feed additive)% kernel mixture or cereal meal 1% NaCl
19707B19707B
Sposobom podía předmětného vynálezu sa úplné využijú všetky odpadné produkty k ziskanlu nového finálneho produktu, čo znamená prakticky ich úplnú likvidáciu a získaný produkt nahradzuje použitie melasy, ktorá sa takto može použiť na produkciu 3alšej výrobyAccording to the present invention, all waste products are fully utilized to obtain a new final product, which means virtually complete disposal thereof, and the product obtained replaces the use of molasses, which can thus be used to produce 3 more production
Claims (1)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CS783483A CS197078B1 (en) | 1978-05-30 | 1978-05-30 | Method of making the binder of the pressed fodder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CS783483A CS197078B1 (en) | 1978-05-30 | 1978-05-30 | Method of making the binder of the pressed fodder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CS197078B1 true CS197078B1 (en) | 1980-04-30 |
Family
ID=5375037
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CS783483A CS197078B1 (en) | 1978-05-30 | 1978-05-30 | Method of making the binder of the pressed fodder |
Country Status (1)
| Country | Link |
|---|---|
| CS (1) | CS197078B1 (en) |
-
1978
- 1978-05-30 CS CS783483A patent/CS197078B1/en unknown
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