CN85201682U - Machine set for forming malfose - Google Patents

Abstract

Disclosed is a machine set for forming maltose of the utility model, which belongs to foodstuff processing machinery. Maltose is always produced by manual tableting, cooling down and dicing which is backward, and labour intensity is high. The utility model provides a machine set for forming maltose, which is characterized in that the process of tableting is finished by a self-cooling tabletting machine, the process of cooling down is finished by a back-and-forth cooling machine, and the process of dicing is finished by an automatic dicer. The automation level of maltose-forming can be improved obviously, the labour intensity can be reduced, the quality of products can be improved, and the production benefit can be increased. The utility model has the advantages of few pollution, high safety and assurance. The machine set for forming maltose can be used for producing other relevant candies and foodstuffs, such as milk sugar, etc.

Description

Machine set for forming malfose

The utility model belongs to the what food processing machinery.

The contour machining equipment of maltose production at present is all very backward, and major part is manual operations.The film-making operation is to be formed by the roll extrusion on cooling bench of the wooden roller of artificial usefulness, and the sugar-tablet thin and thick is irregular, and product quality is low.The refrigerating work procedure of sugar-tablet is to carry out the nature cooling on the cooling bench by manually being placed on, and speed is slow, needs a large amount of cooling benches.The employing slide carriage reciprocation type dicer that the stripping and slicing operation has, this machine is made up of cutting cutter and dicer, needs two and is used.During stripping and slicing, the workman puts backing plate, starch, sugar-tablet earlier successively on the cutting cutter slide carriage, and sugar-tablet is through coming and going the cutting slivering, with manually asking the backing plate of sugared bar to rotate 90 degree, give the workman on the dicer more afterwards, cut into piece through coming and going, also need fall sugar, loopback backing plate etc.This dicer complex operation, the amount of labour is big, and noise is big.The Confectionery that has uses two dise knife dicers of innovation, also needs manual operations, and the sugar adhesion is more, cuts the hand accident easily.In a word, at present maltose contour machining equipment heaviness is all used manually-operated, and labour intensity is big, and is seriously polluted, the percent defective height, and yield rate is low, and production efficiency is low, and the stripping and slicing operation all need use backing plate, and expense is big, and is dangerous.

The utility model for improving maltose film-making, cooling and stripping and slicing technology, proposes a kind of maltose processing and forming unit at above-mentioned shortcoming, and maltose production is stepped further to automation direction.

Accompanying drawing 1 is the schematic diagram of water-cooled tablet press machine, and 1 is the starch bucket among the figure, and 2 are the charging preforming roller, and 3 is the intermediate preforms roller, and 4 is the slice preforming roller, and 5,6 is conveyer belt, and 7,8 is the starch bucket, and 9 is reductor, and 10 is motor.

Accompanying drawing 2 is schematic diagrames of auto-dividing machine, and 11 for advancing the sheet conveyer belt among the figure, and 12 are the circle roller, 13 is round cutting-off tool, and 14 is the starch bucket, and 15,16 are the cutting knife comb, 17 the sugared plates of shelves for the punching press cutting edge, 18 is punching blade, 19 is fixed blade, 20 for dialling the sugar wheel, and 21 is the punching blade connecting rod, and 22 is product conveying belt, 23 is that rocking cam mechanism 24 is the punching blade cam mechanism, and 25 is main shaft, and 26 is spindle pulley, 27 is reductor, and 28 is motor, and 29 is lower roll starch bucket.

The utility model is finished maltose film-making operation with the self-cooled tablet press machine. This machine is that three pairs of preforming rollers (also one or more pairs of) laterally are installed on same frame, and the every pair of preforming roller all is made up of two equal diameters, hollow form metal round roller that direction of rotation is opposite. End in a shaft extension of roller arranges the cold water water feed apparatus, and the other end is installed discharging device. Temperature height during the maltose film-making has cooling water to pass through by what, and the round roller temperature can not raise when guaranteeing compressing tablet, can not glue sugar. Conveyer belt is all installed in the front and back of each lower roll, the input and output sugar-tablet, and every conveyer belt is all installed a small-sized gear. The bucket of the starch that can fall voluntarily all is installed on every pair of preforming roller, the starch bucket that can shake also is installed below lower roll and the conveyer belt, sticking sugar when guaranteeing compressing tablet. The device of capable of regulating height (namely regulating compressing tablet thickness) is installed in each top roll both sides. The sugar-tablet refrigerating work procedure is finished with the reciprocation type cooler, and this machine is made up of some layers of salband, and salband is better with crawler type iron plate conveyer belt effect, seals all around, is incubated, and inside arranges refrigeration part or introduces cold wind, forces cooling. Advance the sheet conveyer belt and the sugar-tablet that is made by tablet press machine is delivered to come and gone cooling on the salband, the sugar-tablet that cooling is got well is delivered on the automatic dicer by the output conveyer belt. Maltose stripping and slicing operation is finished with automatic dicer, and this machine is laterally installed one or a few round cutting-off tool advancing the sheet end, and round cutting-off tool is made up of some circular knifes and gear, one of the installation corresponding with every round cutting-off tool intersect with its outer garden or from round roller. In the front of round cutting-off tool one group of punching press cutting knife parallel with its axis is installed, is made up of punching blade and dead knife, punching blade and slideway and dead knife are installed on the punching press cutoff knife rack of same activity. This knife rest is realized rocking back and forth by cam mechanism or linkage. Punching blade drives the upper and lower ramming motion of realization by cam mechanism by main shaft. It is fixed than transmission that round cutting-off tool and round roller and conveyer belt roller are pressed by main shaft by the transmission device of axle head, realizes rotating continuously, should be provided with fine-tuning gear. It is identical with the round roller linear speed to advance sheet conveyer belt linear speed, also is provided with the fine setting gear. The process of cutting sugar is: sugar-tablet Deliver between round cutting-off tool and the round roller by advancing the sheet conveyer belt, through several times cutting, form sugared bar and fully separation, shake by surface starch bucket on the what round cutting-off tool, make starch constantly drop on the sugar-tablet (and below round roller, the starch bucket that can shake being arranged also), one undercut cutter comb is installed in the middle of every round cutting-off tool simultaneously, is spread starch and sticking cutter problem thereby solved employment. The sugar bar moves on, when the length that exceeds dead knife when sugared bar end meets the requirements (width of a loaf sugar piece), and punching press cutoff knife rack and sugared bar advanced in unison, punching blade cuts the sugar motion simultaneously, and the cutting of carrying out afterwards next time circulates. Spread starch by what sugar bar when cut by round cutting-off tool, so the punching press cutting knife can adhesion sugar bar, the punching blade front is provided with and dials sugar wheel (or hairbrush) simultaneously, and the back is provided with and keeps off sugared plate. Be provided with conveyer belt below the dead knife, transport sugar and starch, this dicer adds man-hour for tough products such as maltoses, the position relationship of round cutting-off tool and round roller is to intersect for well, namely in cylindrical and the circular knife corresponding section of round roller one narrow groove is arranged respectively, circular knife is cut in the round roller, and this moment, the gap of circular knife both sides and narrow groove should be minimum, is cut open to guarantee sugared bar. The thickness of circular knife should below 5mm, can be made into the following keen edge of 30 degree. Round roller available metal material, also the materials such as available non-toxic plastic, bakelite are made.

Adopt the utility model without manually-operated (only choose material loading, management), the sugar head is few, the efficiency height, the sugar specification is good, reduces the pollution of starch to workman and operating room, and stripping and slicing is without backing plate, province's expense uses this unit can reach the semi-automation of maltose processing and forming.

This unit is except that with the production of what maltose, also available what toffee, burns other candies, food production such as colored base.

The water-cooled tablet press machine that the inventor intends implementing is of a size of: long 1500mm, wide 550mm, high 1000mm, motor are 1.5kW.Reciprocation type cooler size can be made by oneself according to output and plant area.The auto-dividing overall dimensions are: long 800mm, and wide 600mm, high 1000mm, motor are 1.5kW.The utility model film-making and cutting sugar-tablet width are 300mm.Designed productive capacity is: 100 cards/minute, 10/card, can produce 2625 kilograms of maltoses (160 pieces/kilogram) in seven hours.

Claims (7)

1, a kind of water-cooled tablet press machine of maltose processing and forming unit.Be made up of preforming roller [2,3,4], conveyer belt [5,6], it is characterized in that said preforming roller is a hollow form, two ends have cold water water feed apparatus and discharging device respectively.

2, according to the water-cooled tablet press machine of the described maltose processing and forming of claim 1 unit, it is characterized in that the top of said every pair of preforming roller and/or below starch bucket (1,7,8) is housed.

3, a kind of auto-dividing machine of maltose processing and forming unit, form by the round cutting-off tool of forming with some circular knifes and retaining (13), circle roller (12), conveyer belt (11,22), it is characterized in that punching press cutting knife in addition, form by punching blade (18) and dead knife (19), and be installed on the punching press knife rest of same activity, this knife rest is the pendulum-type that rocks back and forth.

4,, it is characterized in that said punching press cutting knife is parallel with the round cutting-off tool axis according to the described auto-dividing machine of claim 3.

5, according to claim 3 or 4 described auto-dividing machines, it is characterized in that on the said round roller one narrow groove respectively being arranged, round cutting-off tool and circle roller cylindrical are intersected with the circular knife corresponding section.

6,, it is characterized in that said circular knife thickness is below 5mm according to the described auto-dividing machine of claim 3 to 5.

7, according to the described auto-dividing machine of claim 3 to 6, it is characterized in that above the said round cutting-off tool and the circle roller below the starch bucket (14,29) of shake is arranged.