CN216577987U - High-efficient multi-functional low breakage rate cutting system of potato taro - Google Patents
High-efficient multi-functional low breakage rate cutting system of potato taro Download PDFInfo
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- CN216577987U CN216577987U CN202122659902.4U CN202122659902U CN216577987U CN 216577987 U CN216577987 U CN 216577987U CN 202122659902 U CN202122659902 U CN 202122659902U CN 216577987 U CN216577987 U CN 216577987U
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Abstract
The utility model provides a high-efficiency multifunctional low-breakage-rate cutting system for potatoes and taros, which comprises: the device comprises a rack, a feeding hole and a discharging hole are formed in the rack; the conveying belt is arranged on the rack; the transmission device is arranged on the rack and is connected with and drives the conveyor belt to run; the cutter group comprises a grooving cutter and a flat cutting cutter, and the grooving cutter is arranged at the front end of the flat cutting cutter; the grooving cutter comprises a first cutter holder and a plurality of first blades arranged above the first cutter holder, so that the cutting edges of the first blades are vertically and upwards arranged, and the grooving cutter is fixedly arranged on the conveying belt through the first cutter holder; the flat cutter comprises a second cutter holder and a second blade arranged on the second cutter holder, so that the cutting edge of the blade is horizontally arranged forwards, and the flat cutter is fixedly arranged on the conveying belt through the second cutter holder; the height of the cutting edge of the second blade is not greater than that of the cutting edge of the first blade in the vertical height; and the working position is positioned on the rack and comprises a blocking piece.
Description
Technical Field
The utility model relates to a high-efficiency multifunctional low-breakage-rate cutting system for potatoes and taros.
Background
The added value of the potatoes and taros is usually improved by deep processing, and the pretreatment process which is usually carried out in the processing is cutting, such as strip cutting and the like. However, the surfaces of the potatoes are mostly strange and irregular, and common fruit and vegetable slitting equipment commonly performs slitting on more regular materials, so that the common fruit and vegetable slitting equipment cannot be used for slitting the potatoes. At present, the potato slitting adopts two methods: the method comprises the following steps of firstly, manually operating, cutting the potato into slices, and then cutting the slices into filaments; although the method has the advantages of long filaments, good product appearance and low breakage rate, the efficiency is low, the production period is long, the pollution degree of raw materials is high, the quality guarantee period of the product is influenced, and the method is easy to fatigue and has the risk of injuring hands due to long-time repeated operation of operators. The second method is to utilize a device which is improved from the common device and utilizes a rotary cutter head with a conical feed opening to process the yams. Although the cutting device can be used for cutting potato and taro strips, the potato and taro placed in the conical feed opening is obliquely and downwards placed in the vertical direction, acts on the transverse oblique cutting plane of the potato and taro through the rotary cutter disc, cannot be horizontally cut in the length direction of the potato and taro, so that the problems of short sweet potato strips and poor appearance are caused, and the problems of breakage of the sweet potato strips and high breakage rate of finished products are caused during strip cutting processing.
SUMMERY OF THE UTILITY MODEL
The inventor finds out through research that: the common equipment improved by the equipment utilizes the rotary cutter head with the conical feed opening to cut the potatoes, and because the rotary cutter head performs circular motion during cutting, the first-step cutting groove is of an arc-shaped structure, and during the second-step flat cutting, the arc-shaped structure groove cut in the previous step is stressed, the middle bent part is extruded, and the bent part is broken and broken during slitting work due to the fact that the potatoes are crisp in texture.
The utility model aims to overcome the defects and provide a high-efficiency multifunctional low-breakage-rate cutting system for potato taros.
The utility model adopts the following technical scheme:
a high-efficient multi-functional low breakage rate cutting system of potato taro, includes: the device comprises a frame, a feed inlet and a discharge outlet, wherein the frame is provided with the feed inlet and the discharge outlet; the conveying belt is arranged on the rack; the transmission device is arranged on the rack and is connected with and drives the conveyor belt to run; the cutter group comprises a grooving cutter and a flat cutting cutter, and the grooving cutter is arranged at the front end of the flat cutting cutter; the grooving cutter comprises a first cutter holder and a plurality of first blades arranged above the first cutter holder, so that the cutting edges of the first blades are vertically and upwards arranged, and the grooving cutter is fixedly arranged on the conveying belt through the first cutter holder; the flat cutter comprises a second cutter holder and a second blade arranged on the second cutter holder, so that the cutting edge of the blade is horizontally arranged forwards, and the flat cutter is fixedly arranged on the conveying belt through the second cutter holder; the height of the cutting edge of the second blade is not greater than that of the cutting edge of the first blade in the vertical height; the working position is positioned on the rack and comprises a blocking piece; the separation blade is installed in the frame above the conveyer belt, and the installation height is higher than the height of slotting cutter, concora crush knife in the vertical direction, makes the minimum point of separation blade be higher than slotting cutter and concora crush knife.
Preferably, the blocking piece is an arc-shaped piece which is high in front and low in back.
Preferably, the baffle is wide in front and narrow in back.
Preferably, a buffer pad is arranged on the inner side of the baffle plate; the buffer pad is made of silica gel or rubber.
Preferably, the transmission device comprises a motor and a transmission case; the motor is connected with the transmission case and then is connected with the transmission case to drive the conveyor belt to work.
Preferably, the conveyor belt comprises a chain and a steel plate; each chain link of the chain is provided with the steel plate; the transmission case is connected with the driving gear to drive the chain to rotate.
Preferably, a plurality of bearing seats are arranged on both sides of the rack in parallel; a driven gear is arranged on the bearing seat; the driven gear support is matched with the chain for installation.
Preferably, a plurality of groups of cutter groups are distributed on the conveyor belt.
Preferably, a plurality of working positions are distributed on the conveyor belt.
Preferably, the feed inlet is positioned above the conveyor belt; the discharge port is positioned at the tail part of the conveyor belt; and universal wheels with locks are arranged below the rack.
The using process of the utility model is as follows:
step one, adjusting the speed of the conveyor belt according to different potato crops.
And step two, putting the potato crops (such as sweet potatoes) on a conveyor belt from the upper part of the rack (a plurality of stations can be respectively put in front of each station), and driving the sweet potatoes to move forwards by the conveyor belt.
And step three, the potato crops touch the baffle plate, and the sweet potatoes are blocked by the baffle plate and stop in the working position.
And step four, operating the conveyor belt to drive the groove cutting knife to pass below the potato crops, and cutting a plurality of straight grooves on the potato crops.
And step five, the flat cutter passes below the potato crops, the straight grooves are cut off to form filaments, and the filaments pass below the baffle plate and are finally removed from the discharge hole.
The grooving cutter is detachable, and only a flat cutter is used for processing certain potato crops which only need to be sliced; a plurality of working positions are arranged, a plurality of potato crops can be processed simultaneously, and the processing efficiency is improved (which is not possessed by all potato crop processing equipment at present); meanwhile, a plurality of cutter groups are arranged on the conveyor belt, so that the processing efficiency can be improved; in addition, the long straight groove is cut by the utility model of the slotting cutter, and when the next step of the slotting cutter is used, the straight groove is stressed in the linear direction and cannot be broken (the problem that the curved part is easy to break due to stress when the traditional arc groove is used for cutting by the slotting cutter) and the cut wire is very long (the strip cutting of the utility model is the strip cutting in the length direction from the head to the tail, and the problem that the cut wire is short because the strip cutting can only be carried out on a transverse oblique plane of the existing automatic strip cutting machine is solved).
In conclusion, the beneficial effects of the utility model are as follows: firstly, the potato can be sliced and sliced; secondly, the yams can be cut into strips in the length direction, so that the cut strips are longest and good in appearance; thirdly, the groove cutter and the flat cutter are used for cutting in the length direction and are stressed in the linear direction, so that the potato chips are guaranteed to be cut completely and cannot be broken; and fourthly, mechanical automatic cutting is adopted, so that the working efficiency is improved, the production period is shortened, the raw material pollution is reduced, and the quality guarantee period of the product is prolonged. In addition, raw materials are manually added above the conveying belt, so that the working intensity is reduced, and accidents such as hand cutting are avoided.
Drawings
Fig. 1 is an overall schematic view of the present invention.
Fig. 2 is a partial schematic view of the present invention.
Fig. 3 is a schematic diagram of the present invention.
Detailed Description
In order to make the purpose and technical solution of the present invention clearer, the present invention is further described with reference to the accompanying drawings and embodiments:
as shown in fig. 1-2, a high-efficiency multifunctional low-breakage rate cutting system for potato taro comprises: the device comprises a frame 1, a feed inlet and a discharge outlet 11 are arranged on the frame; the conveyor belt 2 is arranged on the rack 1; the transmission device is arranged on the rack and is connected with and drives the conveyor belt to run 2; the cutter group 3 comprises a grooving cutter 31 and a flat cutting cutter 32, and the grooving cutter 31 is arranged at the front end of the flat cutting cutter 32; the grooving cutter 31 comprises a first cutter holder 311 and a plurality of first blades 312 arranged above the first cutter holder, so that the blades of the first blades 312 are vertically arranged upwards, and the grooving cutter 31 is fixedly arranged on the conveyor belt 2 through the first cutter holder 311 by bolts; the flat cutter 32 comprises a second cutter holder 321 and a second blade 322 arranged on the second cutter holder, so that the cutting edge of the blade 322 is horizontally arranged forwards, and the flat cutter 32 is fixedly arranged on the conveyor belt 2 through the second cutter holder 321; the edge of the second blade 322 is at a vertical height no greater than the height of the edge of the first blade 312; the working position is positioned on the rack and comprises a baffle 4; the blocking piece 4 is arranged on the rack 1 above the conveyor belt 2, and the installation height of the blocking piece 4 is higher than the height of the grooving cutter 31 and the height of the flat cutting cutter 32 in the vertical direction, so that the lowest point of the blocking piece 4 is higher than the height of the grooving cutter 31 and the flat cutting cutter 32.
Preferably, as shown in fig. 3, the blocking piece 4 is an arc-shaped piece and is in a shape with a high front part and a low back part, so that during cutting, the upper part and the front part are simultaneously limited, the problem of occasional jumping of potatoes is avoided, after the potatoes are cut to be thin, the height is reduced, the potatoes are continuously driven by the conveyor belt to move forwards until being limited by the blocking piece again, and finally all strips are cut and flow out from the lower part of the blocking piece.
Preferably, the separation blade is preceding wide back narrow shape, can carry out left right horizontal direction to potato class spacing, further strengthens the spacing intensity of separation blade, better cuts potato class.
Preferably, a buffer pad (not shown in the figure) is arranged on the inner side of the baffle plate; the buffer pad is made of silica gel or rubber, and can protect potatoes and taros during limiting, so that the influence on appearance caused by partial surface damage is avoided.
Preferably, the transmission device comprises a motor 5 and a transmission case 6; the motor 5 is connected with the transmission case 6 and then is connected with the transmission belt 2 to drive the transmission belt to work.
Preferably, the conveyor belt 2 comprises a chain (not shown in the figures), a steel plate 21; the steel plate 21 is mounted on each chain link of the chain; the transmission case 6 is connected with a driving gear (not shown in the figure) to drive the chain to rotate.
Preferably, a plurality of bearing seats 7 are arranged on both sides of the frame 1 in parallel; a driven gear (not shown in the figure) is arranged on the bearing seat 7; the driven gear support is matched with the chain for installation.
Be equipped with derailleur (not shown in the figure) in the transmission case for adjust the speed of conveyer belt 2, connect the gear and drive the chain rotation, steel sheet 21 provides good holding power, and it is little to warp when guaranteeing to move, guarantees that cutter unit has sufficient cutting force, and a plurality of bearing frames 7 play the supporting role, and the deformation that produces when further guaranteeing to move conveyer belt 2 guarantees the machining precision.
Preferably, the conveyor belt 2 is distributed with a plurality of groups of cutter groups.
Preferably, the conveyor belt 2 is distributed with a plurality of working positions.
Preferably, the feed inlet is positioned above the conveyor belt; the discharge port 11 is positioned at the tail part of the conveyor belt 2; and a universal wheel 12 with a lock is arranged below the frame 1.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted", "provided", "connected", and the like are to be construed broadly, such as "connected", which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The components used in the present invention are all standard components or components known to those skilled in the art, and the structure and principle thereof can be known to those skilled in the art through technical manuals or through routine experiments.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the technical scope of the present invention, so that any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical spirit of the present invention still belong to the protection scope of the present invention.
Claims (10)
1. The utility model provides a high-efficient multi-functional low breakage rate cutting system of potato taro which characterized in that includes:
the device comprises a frame, a feed inlet and a discharge outlet, wherein the frame is provided with the feed inlet and the discharge outlet;
the conveying belt is arranged on the rack;
the transmission device is arranged on the rack and is connected with and drives the conveyor belt to run;
the cutter group comprises a slotting cutter and a flat cutter, and the slotting cutter is arranged at the front end of the flat cutter;
the grooving cutter comprises a first cutter holder and a plurality of first blades arranged above the first cutter holder, so that the cutting edges of the first blades are vertically and upwards arranged, and the grooving cutter is fixedly arranged on the conveying belt through the first cutter holder;
the flat cutter comprises a second cutter holder and a second blade arranged on the second cutter holder, so that the cutting edge of the blade is horizontally arranged forwards, and the flat cutter is fixedly arranged on the conveying belt through the second cutter holder;
the height of the cutting edge of the second blade is not greater than that of the cutting edge of the first blade in the vertical height;
the working position is positioned on the rack and comprises a blocking piece;
the separation blade is arranged on the rack above the conveyor belt, and the installation height of the separation blade is higher than the heights of the slotting cutter and the flat cutter in the vertical direction, so that the lowest point of the separation blade is higher than the heights of the slotting cutter and the flat cutter.
2. The efficient multifunctional low-breakage-rate potato taro cutting system as claimed in claim 1, wherein:
the blocking piece is an arc-shaped piece and is in a shape with a high front part and a low back part.
3. The efficient multifunctional low-breakage-rate potato taro cutting system as claimed in claim 2, wherein:
the baffle plate is wide in front and narrow in back.
4. The efficient multifunctional low-breakage-rate potato taro cutting system as claimed in claim 2 or 3, wherein:
a buffer cushion is arranged on the inner side of the blocking piece;
the buffer pad is made of silica gel or rubber.
5. The efficient multifunctional low-breakage-rate potato taro cutting system as claimed in claim 1 or 2, wherein:
the transmission device comprises a motor and a transmission case;
the motor is connected with the transmission case and then is connected with the transmission case to drive the conveyor belt to work.
6. The efficient multifunctional low-breakage-rate potato taro cutting system as claimed in claim 5, wherein:
the conveyor belt comprises a chain and a steel plate;
each chain link of the chain is provided with the steel plate;
the transmission case is connected with the driving gear to drive the chain to rotate.
7. The efficient multifunctional low-breakage-rate potato taro cutting system as claimed in claim 6, wherein:
a plurality of bearing blocks are arranged on both sides of the rack in parallel;
a driven gear is arranged on the bearing seat;
the driven gear support is matched with the chain for installation.
8. The efficient multifunctional low-breakage-rate potato taro cutting system as claimed in claim 1 or 2, wherein:
and a plurality of groups of cutter groups are distributed on the conveyor belt.
9. The efficient multifunctional low-breakage-rate potato taro cutting system as claimed in claim 1 or 2, wherein:
the conveying belt is provided with a plurality of working positions.
10. The efficient multifunctional low-breakage-rate potato taro cutting system as claimed in claim 1 or 2, wherein:
the feed inlet is positioned above the conveyor belt;
the discharge port is positioned at the tail part of the conveyor belt;
and universal wheels with locks are arranged below the rack.
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CN202122659902.4U CN216577987U (en) | 2021-11-02 | 2021-11-02 | High-efficient multi-functional low breakage rate cutting system of potato taro |
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CN202122659902.4U CN216577987U (en) | 2021-11-02 | 2021-11-02 | High-efficient multi-functional low breakage rate cutting system of potato taro |
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Cited By (1)
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CN113878621A (en) * | 2021-11-02 | 2022-01-04 | 福建紫老虎食品有限公司 | High-efficient multi-functional low breakage rate cutting system of potato taro class |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113878621A (en) * | 2021-11-02 | 2022-01-04 | 福建紫老虎食品有限公司 | High-efficient multi-functional low breakage rate cutting system of potato taro class |
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