CN85103610A - Technology of manufacturing compound tobacco - Google Patents
Technology of manufacturing compound tobacco Download PDFInfo
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- CN85103610A CN85103610A CN 85103610 CN85103610A CN85103610A CN 85103610 A CN85103610 A CN 85103610A CN 85103610 CN85103610 CN 85103610 CN 85103610 A CN85103610 A CN 85103610A CN 85103610 A CN85103610 A CN 85103610A
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Abstract
Technology of manufacturing compound tobacco is tobacco, cigarette, cigar, the technology in the tobacco product processing and the field of manufacturing.It is not need plus fiber and additive; Also do not need, but application various waste materials of tobacco and inferior grade tobacco self contain the method manufacturing compound tobacco that composition mutually combines again and reduces through high temperature high pressure process.Owing to self extract composition, have that nicotine content is low, to produce tar few and have the fragrance of senior tobacco and jealous by what different needs reduction had added variable concentrations.
Can add in the mill as Chinese herbal medicine such as genseng, Radix Glycyrrhizae, bluish dogbane or other useful materials and make extraordinary compound tobacco.
Description
The present invention is the technology in tobacco, cigarette, cigar, tobacco product processing and the field of manufacturing.
The present invention is offal, broken leaf, the broken stalk that tobacco is produced in process; Again manufacturing " compound tobacco " after waste material such as the broken cigarette that produces during tobacco industry is made, broken end and the broken cigarette (end) that produces in transit etc. are handled and be applied in the tobacco product, is the technology that economizes in raw materials.
The present invention also is cigarette strain branch, the strain point leaflet that will abandon in vega, and low suborder tobacco is improved the technology of use value.
In above-mentioned raw materials is made, can distinguish the extraction juice (leachate) of dissimilar tobaccos (as: cigar, flue-cured tobacco, suncured tabacco, Turkish tobaccos etc.) variable concentrations as required and have the product of different style: Chinese herbal medicine (as: Radix Glycyrrhizae, genseng, bluish dogbane etc.) and other compositions that more can proportioning China produce certain products.
Manufacturing technology of the present invention does not need additive to make " compound tobacco " with other fibers (as fiber crops, paper pulp, adhesive etc.).Be to make full use of the reason of interosculating again of compositions such as cellulose that tobacco self contains, hemicellulose, pectin and make " compound tobacco " fully.
The present invention is the antecedent that forefathers do not have realization.
Consult the patent and the non-patent literature of world major country after the present invention finishes, all do not had precedent of the present invention.Be to consult according to International Patent Classification (IPC) catalogue second edition A fascicle (IPC SE-CTION A) food and tobacco scope: all are every for tobacco, cigar, cigarette, smoking product.103 of the U.S. (U.S) patents have been consulted altogether; 49 of Britain (G.B) patents; 23 of Japan's (j) patents; 14 of West Germany (D.E) patents; 4 of France's (F.R) patents; 18 of the Soviet Union (S.U) patents; 12 of Europe (E.P) patents; 7 of international (W.P) patents.
Domestic various documents do not have precedent of the present invention.
Implement method of the present invention and manufacturing process:
Tobacco material is except the tobacco rod and root of cigarette strain, and the composition of whole cigarette strain all can utilize: the waste tobacco powder, the slag that cause in the tobacco processing; The cigarette strain is top, leaflet etc.
The raw material (as: cigarette of oil smoke, go rotten cigarette, worm cigarette, chemical contamination) that pollution is arranged is removed in screening, removes foreign material such as the metal of sneaking in the raw material, stone, plastics, rubber.It is below 10 centimeters long that long tobacco material is blocked.
The raw material proportioning: offal (comprising branch wiping, strain point) composition accounts for 2/3rds, and tobacco leaf composition (as: offal, broken leaf) accounts for 1/3rd.
Lixiviate is divided into two leach extraction methods.
One is the lixiviate tobacco with water; Its two, be the lixiviate tobacco with ethanol.
Water extract method: with weight ratio, a tobacco adds two parts of water, and continuous lixiviate 3-6 hour at normal temperatures and pressures, fully after the complete also squeezing of lixiviate, the concentrated after filtration back of lixiviate juice dry matter content was 15%, uses as reducing material juice.
Alcohol extraction: be the method that the tobacco leaf composition is carried out.Earlier raw material is added the moistening back of water with weight ratio, a tobacco adds three parts of ethanol (food, pharmaceutical contains 95% ethanol), after fully extracting in the decompression extractor, reclaims ethanol, reuses.Extract juice as reducing material juice with (it has tobacco aroma ingredients widely).
Make the cigarette fiber: the tobacco material (Main Ingredients and Appearance is a cellulose family) of extracted is produced the cigarette fiber pulp with the made in China mill with wet method, input concentration is 10%, baccy fiber slurry beating degree after grinding is 30-35SR, store in the thick cigarette stock tank, with two made in China mill series connection the processing of thick cigarette slurry is reached microfibreization again, beating degree is 40SR, and input concentration is 5%, the smart tobacco slurry of making is stored in the pond and is made tobacco substrate usefulness for paper machine, adds the tobacco pigment in stock tank.
Make substrate the tobacco slurry is mixed with 0.5% concentration, make substrate through general garden net paper machine, moisture content is in 13% after the drying, and thickness is 0.2 millimeter, and weight is 80-100 gram/rice
2
Reinforced (reducing material juice) is introduced into substrate with the wire netting is that the juice concentration as required that with the method that sprays lixiviate is gone out in the drying machine of transmission is added to (the wire netting running speed and the paper machine speed of a motor vehicle of drying machine are synchronous) on the substrate, recirculated hot air in the drying machine is dried, and the substrate after the oven dry-compound tobacco water content is 13%.
Compound tobacco after the finished product oven dry is a long ribbon shape, be torn into 5 centimeters * 10 centimeters to 10 centimeters * 10 centimeters irregular bulk without reprocessing (as cooking the cigar foreskin) or through shredder for the manufacturing that is suitable for tobacco product, similar natural tobacco leaf is packed in the carton of packing into the simple pressure packing machine again.
Use compound tobacco to cut into wide 0.8 millimeter～1 millimeter (filling capacity maximum) pipe tobacco by the tobacco plant filament cutter through moisture regain back (can make pipe tobacco with identical processing method together) with natural tobacco leaf.The general use is to use percentage to mix in the nature tobacco leaf by compound tobacco in that cigarette factory moisture regain (tobacco leaf moisting machine) is preceding, with natural tobacco leaf warp: leaves moisting-chopping-baking thread-store-roll.
The product feature of compound tobacco:
1. external appearance characteristic: the color and luster with various senior tobaccos is suitable for making the tobacco product of any kind; Toughness, filling capacity, thickness, crimpness with senior tobacco.
2. internal characteristics: have independently aromatic odor of all types of senior tobaccos and the smell after the alcoholization; Nicotine content is 0.1%～2% can to select arbitrarily and control, and be suitable for various needs: the total reducing sugar amount can be controlled 1%～30% and can select arbitrarily and control; Nitrogen pool is 1%.
3. the compound tobacco filling capacity is strong, can reduce single case with the silk measure-economize in raw materials: with 100% compound tobacco under moisture content 15% normal temperature, cut into wide 1 millimeter pipe tobacco, rolling 27 millimeters * 70 millimeters cigarette props up 50,000 to consume the pipe tobacco weight is 50 kilograms, only be 80% of nature pipe tobacco consumption, save 20% pipe tobacco for per 50,000.
Domestic and international other technologies of the technology of the present invention and products thereof and products thereof can not be compared.
At first, the present technique manufacture method, not doping and any chemical promoter utilize mutually combining of the composition of tobacco own fully, therefore do not have any chemical contamination and non-tobacco composition.
External close method is to add composition such as a considerable amount of (10～20%) pulp board, fiber crops and adhesive, various inserts when making " reorganization tobacco "; Domestic manufacturing " thin slice " also is to add paper pulp, phosphoric acid, carboxymethyl cellulose (C.M.C), sugar, anticorrisive agent, glycerine or the like additive.
In China, annual have the tobacco that is equivalent to 700,000 mu of vega productions to be caused waste material and waste when manufacturing tobacco product approximately, and (can make ten thousand casees cigarette of 100-150, the output value reaches 1,000,000,000 yuans) can change this waste as after implementing the technology of the present invention.
The compound tobacco 20% that in production of cigarettes, uses the present invention to make, every case can be saved 5% pipe tobacco, and making the compound tobacco expense only is 1/3rd to 1/2nd of nature tobacco price.
To hang down the suborder tobacco after the present invention's processing, can improve use value, enlarge senior tobacco product proportion of production.
The compound tobacco that the present invention makes, it is low to contain nicotine, and flammability is good, and fully, it is few to produce tar, can obviously improve smoking and healthy relation.
Can fundamentally change the present structure of pipe tobacco for tobacco industry machineryization, high speed provide desirable pipe tobacco.
Claims (4)
- Technology of manufacturing compound tobacco is the invention in tobacco, cigarette, cigar, tobacco product processing and the field of manufacturing.1, feature of the present invention is the manufacturing process that is adopted, two kinds of methods comprising leaching, the one, the composition that water logging is followed the example of and extracted, the 2nd, the composition that alcohol leaching is followed the example of and extracted, they are methods of extracting the jealous effective ingredient of special fragrance of tobacco and cigarette.
- 2, according to the 1st right, tobacco through extracting (comprising that other are as the Chinese medicinal herb material) raw material (the plain class composition of main fibre-bearing), this right are that the cellulose family composition that utilizes tobacco self to contain carries out wet method does not add the substrate of other fibers and additive manufacturing compound tobacco again without boiling and not doping manufacturing baccy fiber (slurry) method.
- 3, according to the 1st, 2 right, add as Chinese medicinal herb and other materials manufacturing method and product in order to make extraordinary tobacco and goods.
- 4, according to the 1st, 2,3 right, reach the purpose of the 1st, 2,3 rights of the present invention with other equipment and method, and be applied to the purpose in other technologies field with the 1st, 2,3 right, be appurtenance of the present invention.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 85103610 CN85103610B (en) | 1985-05-17 | 1985-05-17 | Technology of manufacturing compound tobacco |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 85103610 CN85103610B (en) | 1985-05-17 | 1985-05-17 | Technology of manufacturing compound tobacco |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN85103610A true CN85103610A (en) | 1986-12-24 |
| CN85103610B CN85103610B (en) | 1987-08-19 |
Family
ID=4793317
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 85103610 Expired CN85103610B (en) | 1985-05-17 | 1985-05-17 | Technology of manufacturing compound tobacco |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN85103610B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101779829B (en) * | 2009-01-20 | 2012-09-05 | 段煌 | Discarded tobacco shred reutilization method |
| CN103462206A (en) * | 2013-09-18 | 2013-12-25 | 浙江中烟工业有限责任公司 | Reconstituted tobacco containing directionally compound-extracted tobacco endogenous incense matter, and cigarette prepared therefrom |
| CN103636870A (en) * | 2013-12-13 | 2014-03-19 | 蒙阴大成纺纱有限公司 | Apocynum venetum tea making process |
| CN110035669A (en) * | 2016-12-30 | 2019-07-19 | 菲利普莫里斯生产公司 | Sheet material containing nicotine and cellulose |
-
1985
- 1985-05-17 CN CN 85103610 patent/CN85103610B/en not_active Expired
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101779829B (en) * | 2009-01-20 | 2012-09-05 | 段煌 | Discarded tobacco shred reutilization method |
| CN103462206A (en) * | 2013-09-18 | 2013-12-25 | 浙江中烟工业有限责任公司 | Reconstituted tobacco containing directionally compound-extracted tobacco endogenous incense matter, and cigarette prepared therefrom |
| CN103462206B (en) * | 2013-09-18 | 2015-10-28 | 浙江中烟工业有限责任公司 | A kind of reconstituted tobacco of this Studies of The Aromatic Substances of tobacco endogenous containing directed compound collecting and cigarette prepared therefrom |
| CN103636870A (en) * | 2013-12-13 | 2014-03-19 | 蒙阴大成纺纱有限公司 | Apocynum venetum tea making process |
| CN110035669A (en) * | 2016-12-30 | 2019-07-19 | 菲利普莫里斯生产公司 | Sheet material containing nicotine and cellulose |
| CN110035669B (en) * | 2016-12-30 | 2022-02-18 | 菲利普莫里斯生产公司 | Sheet material containing nicotine and cellulose |
| US11758937B2 (en) | 2016-12-30 | 2023-09-19 | Philip Morris Products S.A. | Nicotine and cellulose containing sheet |
Also Published As
| Publication number | Publication date |
|---|---|
| CN85103610B (en) | 1987-08-19 |
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