CN2918636Y - Self-pressurized crack handler - Google Patents

Self-pressurized crack handler Download PDF

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Publication number
CN2918636Y
CN2918636Y CN 200620086671 CN200620086671U CN2918636Y CN 2918636 Y CN2918636 Y CN 2918636Y CN 200620086671 CN200620086671 CN 200620086671 CN 200620086671 U CN200620086671 U CN 200620086671U CN 2918636 Y CN2918636 Y CN 2918636Y
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CN
China
Prior art keywords
crack
self
grout
connector
guide rod
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 200620086671
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Chinese (zh)
Inventor
崔士起
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Shandong Provincial Academy of Building Research
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Shandong Provincial Academy of Building Research
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Priority to CN 200620086671 priority Critical patent/CN2918636Y/en
Application granted granted Critical
Publication of CN2918636Y publication Critical patent/CN2918636Y/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to a construction process of chemical grout filling for mending a concrete crack on building structures and a self-stressing crack processor, belonging to an area of building construction technologies, which provides a simple self-stressing crack processor of mending the concrete crack on building structures by chemical grout filling. The self-stressing crack processor is composed of a grout storage barrel, a piston, a guide pole, a spacing dentate, a spring, a counterforce cap, a notch, a connector, a grout filling spout and a choke plug, which overrides the traditional unwieldy equipments like an air compressor and a manual pump and is light and handy with the length of the complete set of equipment being 160mm at the dead load of 70g. The utility model can be used to mend the concrete crack horizontally or vertically or in any other direction under a plurality of difficult circumstances such as the lack of a power supply, the existence of a barrier, high altitude and the continual of production, which avoids disadvantages of underfill and leakiness and facilitates quality assurance and control since the filling can be observed and confirmed directly.

Description

Self-pressing crack treating device
Technical field
The utility model relates to the working self-pressing crack treating device of grouting mending of the chemical grout that is used for the building structure distress in concrete, belongs to technical field of building construction.
Background technology
In all kinds of construction works, concrete material is a kind of polynary, heterogeneous, heterogeneous cement-base composite material, simultaneously, concrete is that modulus of elasticity is higher again and material that tensile strength is lower, under the condition of being tied, be subjected to the effect of factors such as environment temperature, humidity, load, shrink as long as a little takes place, the tensile stress of generation tends to the concrete tensile strength greater than this length of time, causes concrete that the crack takes place.
According to " concrete strengthening technical specification " CECS25:90, distress in concrete is repaired should be able to guarantee that with equipment grouting pressure is not less than 0.2MPa.
The current architecture configuration crack is repaired the general air compressor that uses and is cooperated the pressure-bearing jar that chemical grout is filled into distress in concrete inside, this kind equipment needs power supply, comparatively heavy, it is bigger influenced by construction environment, and generally can only be in the milk to a grout nipple at every turn.
Summary of the invention
The purpose of this utility model provides a kind of self-pressing crack treating device of easy building structure distress in concrete certain special chemical preparation reparation construction technology.
The self-pressing crack treating device of the chemical grout of the repairing building structure distress in concrete that the utility model discloses is made up of slurry storing tank, piston and guide rod, limiting tooth, spring, counter-force lid, notch, connector, grout nipple, plug.It is characterized in that adopting the lasting thrust promotion piston of compression spring descending automatically, slurries are clamp-oned the wall seam.
Concrete structure is to comprise slurry storing tank cylindraceous, one end of slurry storing tank is closed, and there is the connector of band through hole the centre, and the piston of band guide rod is housed in the slurry storing tank, mounting spring contacts with the counter-force lid that is fixed on the slurry storing tank other end on the guide rod, constitutes the piston spring propulsive mechanism; One end of guide rod passes the hole at counter-force lid center, and there is limiting tooth at the edge of guide rod, and there is the notch that matches with limiting tooth at the edge of counter-force lid centre bore.
Annex comprises the grout nipple that can be spirally connected and link to each other with connector, can screw in the plug of grout nipple.
Can be spirally connected with connector has excessive glue hole around the grout nipple that links to each other, can show the perfusion situation.
Except grout nipple was disposable use, all the other accessories were reusable, to save cost, reduced construction costs.
Self-pressing crack treating device is the novel pocket facility that can carry out the automatic grouting injection to the concrete microscopic checks, rely on contained spring can produce the pressure that is not less than 0.2MPa, utilize pressure and capillarity that resin is injected microscopic checks, have the advantage that is easy to control injection rate and can be injected into the deep, crack.Once can adorn amount of resin is 55g, and effectively injection rate 45g can continue to replenish when once injecting deficiency.
This equipment has been abandoned heavy pressurized equipments such as the air compressor machine that tradition is continued to use, handlance, a complete set of equipment length is 160mm, only 70g conducts oneself with dignity, simple light and handy, can be at non-transformer, obstacle, high-altitude are arranged, level under all difficulties environment such as do not stop production, any direction construction maintenance distress in concrete such as vertical, avoided perfusion discontented, shortcomings such as leakiness, and can observe directly and confirm that injection situation, quality are easy to guarantee and control.Test shows that this complete equipment can satisfy the slip casting requirement of various structural crackss, is fit to the chemical grouting in the above various cracks of width 0.05mm.
Description of drawings
Accompanying drawing 1 is structure of the present utility model and work schematic diagram.Accompanying drawing 2 is slurry storing tank structural representations of the present utility model.Accompanying drawing 3 is structural representations of piston and guide rod in the utility model.Accompanying drawing 4 is structural representations of counter-force lid in the utility model.Accompanying drawing 5 is structural representations of plug in the utility model.Among the figure: 1-counter-force lid, 2-spring, 3-piston, 4-guide rod, 5-slurry storing tank, 6-notch, 7-limiting tooth, 8-connector, 9-plug, 10-grout nipple, the 11-glue hole of overflowing, 12-concrete component, the pending crack of 13-.
The specific embodiment
Below introduce specific embodiment of the utility model in detail.
A kind of self-pressing crack treating device, it is characterized in that comprising slurry storing tank 5 cylindraceous, one end of slurry storing tank 5 is closed, there is the connector 8 of band through hole the centre, the piston 3 of band guide rod 4 is housed in the slurry storing tank 5, mounting spring 2 contacts with the counter-force lid 1 that is fixed on slurry storing tank 5 other ends on the guide rod 4, constitutes the piston spring propulsive mechanism; One end of guide rod 4 passes the hole that counter-force is covered 1 center, and there is limiting tooth 7 at the edge of guide rod 4, and the bore edges that counter-force is covered 1 center has the notch 6 that matches with limiting tooth 7, and with the grout nipple 10 that connector is spirally connected and links to each other, the plug 9 that can screw in grout nipple constitutes.
Annex comprises the grout nipple 10 that can be spirally connected and link to each other with connector, can screw in the plug 9 of grout nipple.
Outside connector 8, the plug 9 pin thread is arranged, in the grout nipple 10 negative thread is arranged.
Can be spirally connected with connector has excessive glue hole 11 around the grout nipple that links to each other 10, can show the perfusion situation.
A plurality of grout nipples to the grouting process flow process that distress in concrete carries out chemical grout are simultaneously: the fracture faces cleaning---paste grout nipple and sealing crack---configuration of grouting glue and check---, and porous is in the milk synchronously.
1, fracture faces cleaning
Remove distress in concrete surface plastering layer, laitance, foreign material, greasy dirt etc., expose clean concrete surface;
2, paste grout nipple and sealing crack
Grout nipple is by the fracture strike setting, spacing 200~500mm, be located at crosspoint, crack, crack broad place and the position apart from about the 100mm of end in principle, the grout nipple spacing can be bigger when crack width was big, a crack width hour grout nipple spacing should reduce, every lacinia is stitched to two grout nipples is set less, as advancing slurry, exhaust or slurry outlet nozzle, and standby each other.To the grouting of cast-in-place plank split, grout nipple can be located at the bottom of the plate or the plate top, and the grout nipple position of concrete beam can be located at beam sides and bottom surface, and all the other surface of positions of crack all should use joint seal glue to be sealed.
After the joint seal adhesive curing, the joint seal obturation effect is checked in the leak test of should calming the anger test, observes connection situation between the grout nipple.If still stuffiness of grout nipple illustrated that then this position is not communicated with other grout nipples when air pressure reached 0.2MPa in the grout nipple, should bury grout nipple again underground, and reduce the spacing of grout nipple;
3, configuration of grouting glue and inspection
Grouting glue should dispose behind the grouting conditions being possessed, and checks the viscosity of grouting agent before the grouting, and the heating that do not have, the phenomenon that is clamminess should be able to guarantee to pour in the seam smoothly;
4, grouting
4.1 connector is extended in the grouting liquid, pull out piston guide rod, suck grouting glue, the rotary-piston guide rod makes limiting tooth be stuck in counter-force and covers, and blocks spring.
4.2 self-pressing crack treating device is in place and grouting should be by principle in place in proper order from top to bottom.The self-pressing crack treating device connector is screwed in the grout nipple, and the screw-in dynamics is moderate, in conjunction with closely being advisable, base is come off to guarantee both, and too Song Zeyi makes grouting liquid overflow from grout nipple.
4.3 the rotary-piston guide rod makes limiting tooth smoothly by counter-force lid notch, begins grouting.
Occur one of following sign person in the filling process, show that all the crack fills with slurries in this position, place, can change next grout nipple over to,, also can adopt a plurality of self-pressing crack treating devices to pour into simultaneously until filling complete strips crack;
A, under grouting pressure if the top grout nipple has slurries to flow out, the timely grout nipple of jam-pack top spillage, keep former operating pressure 1~2min after;
Do not see in b, the slurries in remaining in slurry casting machine (these slurries must not generate heat, the retrogradation) 5min to pour into, or inhale the slurry rate less than 0.05L/min.
Quality control: use plug and block offside, should check before each encapsulating whether tightness and glueing channel be unobstructed, advances glue speed from fast to slow, if spillage, the rotary-piston guide rod makes limiting tooth be stuck in counter-force and covers immediately, to reduce the pressure in the crack.
It is 55g that self-pressing crack treating device once can be adorned amount of resin, and effectively injection rate 45g can continue to replenish when once injecting deficiency.
4.4 after this position grouting finished, the rotary-piston guide rod made limiting tooth be stuck in counter-force and covers, and screws off self-pressing crack treating device.
4.5 carry out the operation of next grout nipple.
4.6 finishing the back, grouting cleans self-pressing crack treating device.

Claims (3)

1, a kind of self-pressing crack treating device, it is characterized in that comprising slurry storing tank cylindraceous (5), one end of slurry storing tank (5) is closed, there is the connector (8) of band through hole the centre, the piston (3) of band guide rod (4) is housed in the slurry storing tank (5), guide rod (4) is gone up mounting spring (2) and is contacted with the counter-force lid (1) that is fixed on slurry storing tank (5) other end, constitutes the piston spring propulsive mechanism; One end of guide rod (4) passes the hole at counter-force lid (1) center, there is limiting tooth (7) at the edge of guide rod (4), the bore edges at counter-force lid (1) center has the notch (6) that matches with limiting tooth (7), and with the grout nipple (10) that connector is spirally connected and links to each other, the plug (9) that can screw in grout nipple constitutes.
2, self-pressing crack treating device according to claim 1 is characterized in that outside connector (8), the plug (9) pin thread being arranged, and grout nipple has negative thread in (10).
3, self-pressing crack treating device according to claim 1 is characterized in that and can excessive glue hole (11) be arranged on every side with the connector grout nipple (10) that links to each other that is spirally connected.
CN 200620086671 2006-07-14 2006-07-14 Self-pressurized crack handler Expired - Fee Related CN2918636Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 200620086671 CN2918636Y (en) 2006-07-14 2006-07-14 Self-pressurized crack handler

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 200620086671 CN2918636Y (en) 2006-07-14 2006-07-14 Self-pressurized crack handler

Publications (1)

Publication Number Publication Date
CN2918636Y true CN2918636Y (en) 2007-07-04

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CN 200620086671 Expired - Fee Related CN2918636Y (en) 2006-07-14 2006-07-14 Self-pressurized crack handler

Country Status (1)

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CN (1) CN2918636Y (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103194149A (en) * 2013-04-17 2013-07-10 上海东方雨虹防水工程有限公司 Encapsulating sealant of joggle beam structure, as well as preparation thereof and use method
CN103669116A (en) * 2013-12-24 2014-03-26 中铁十九局集团第三工程有限公司 Caulking plugging construction method for deformation joint of concrete structure of high-speed railway
CN113005833A (en) * 2021-03-16 2021-06-22 石家庄铁道大学 Device and method for repairing structural crack damage of ballastless track bed of high-speed railway

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103194149A (en) * 2013-04-17 2013-07-10 上海东方雨虹防水工程有限公司 Encapsulating sealant of joggle beam structure, as well as preparation thereof and use method
CN103669116A (en) * 2013-12-24 2014-03-26 中铁十九局集团第三工程有限公司 Caulking plugging construction method for deformation joint of concrete structure of high-speed railway
CN113005833A (en) * 2021-03-16 2021-06-22 石家庄铁道大学 Device and method for repairing structural crack damage of ballastless track bed of high-speed railway

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GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20070704