CN2916814Y - Numerically-controlled machine tool demonstrator with three-dimensional digital simulation function - Google Patents
Numerically-controlled machine tool demonstrator with three-dimensional digital simulation function Download PDFInfo
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- CN2916814Y CN2916814Y CN 200620050187 CN200620050187U CN2916814Y CN 2916814 Y CN2916814 Y CN 2916814Y CN 200620050187 CN200620050187 CN 200620050187 CN 200620050187 U CN200620050187 U CN 200620050187U CN 2916814 Y CN2916814 Y CN 2916814Y
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Abstract
The utility model discloses a numerical control machine tool teaching instrument with 3-D digital simulation function, which comprises a machine box body, a main control computer installed with numerical control machine tool simulation software, a universal machine tool operation panel and a specialized numerical control machine tool operation panel. The main control computer is positioned inside the machine box body; the universal and specialized numerical control machine tool operation panels are embedded in the machine box body and are connected to the input end of the main control computer. The utility model, with simple structure, low cost and convenient operation, can not only help the user to experience the operation of real machine tool, but also realize simulation of the actual processing.
Description
Technical field
The utility model is mainly concerned with analog simulation teaching equipment field, refers in particular to a kind of used numerically-controlled machine Teaching instrument with three dimensional digital simulation function of numerical tool operation personnel that is used for training.
Background technology
In recent years, along with the significantly raising of numerically-controlled machine utility ratio, the training on operation of numerically-controlled machine just becomes the focal issue in manufacturing field.At present, the training on operation of numerically-controlled machine has two kinds of means.
(1) traditional workshop practice method: in the enterprising line operate training of numerically-controlled machine testing machine.The advantage of this method be simple and direct, practicality is strong; But the shortcoming of this method is: this Training Methodology need use real numerically-controlled machine, and these huge valuable numerically-controlled machines have not only taken a large amount of processing places but also expended substantial contribution, and have certain risk and environmental issue.Because the maloperation in the digital control processing process may cause the damage of expensive numerically controlled processing equipment, and the cutting swarf, the cutting fluid that produce in the processing can cause certain pollution to environment; After digital control system of new generation or equipment appearance, need overlapping investment equivalent fund to update the equipment again, cause the investment of training side to strengthen.
(2) sofeware simulation method: utilize nc machining simulation software to give training on computers, this method is by simulated operation process and the parameter setting on computers of nc machining simulation software.Its advantage is: avoided classic method to problems such as the requirement of place, equipment and risk, pollutions; Its deficiency is: owing to broken away from real equipment, the trainee is difficult to only experience by mouse, keyboard the impression of control operation in the actual machining process, need be aided with in-situ processing and put into practice link.Simultaneously, very different because of trainee's computer literacy, result of training is unsatisfactory.
The utility model content
The technical problems to be solved in the utility model just is: at the technical matters of prior art existence, it is a kind of simple in structure, with low cost, easy and simple to handle that the utility model provides, both can satisfy that the user experiences actual operation of machine tool in the training process, can realize the numerically-controlled machine Teaching instrument with three dimensional digital simulation function of cutting process simulation emulation again.
In order to solve the problems of the technologies described above, the solution that the utility model proposes is: a kind of numerically-controlled machine Teaching instrument with three dimensional digital simulation function, it is characterized in that: it comprises box body, is equiped with the main control computer of numerically-controlled machine simulation software, numerically-controlled machine general operation panel and numerically-controlled machine special operation panel, this main control computer is built in the box body, and numerically-controlled machine general operation panel is embedded on the box body and with the input port of main control computer with the numerically-controlled machine special operation panel and links to each other.
Described numerically-controlled machine general operation panel is by connecting line linking to each other by USB or PS/2 mouse mouth and main control computer, arrange on this numerically-controlled machine general operation panel and be provided with that scram button, excess of stroke disengage button, loop start button, power supply close button, power supply is driven button and handwheel, universal surface plate is installed the control circuit board of a three key mouse behind, connects this circuit board by connecting line; Wherein handwheel is handled with key in the mouse of pinning main control computer, scram button is corresponding with left mouse button, it is corresponding with right mouse button that the excess of stroke is removed button, the loop start button is corresponding with the double-click of left mouse button, power supply is opened button and right mouse button and is double-clicked correspondingly, and key is clicked corresponding in power supply pass button and the mouse.
Described numerically-controlled machine special operation panel is that the button of the computer PC 101 keyboards layout transformation according to the digital control system button is formed.
Stating main control computer can be connected with other environment by network, also can link to each other with lathe by the R232 interface.
Described box body adopts the cabinet-type cabinet, and 3/4 place in the vertical height direction on this box body is bending shape, and bending angle is between the 15-30 degree.
Compared with prior art, advantage of the present utility model just is:
1, the numerically-controlled machine Teaching instrument with the three dimensional digital simulation function of the present utility model main control computer and the numerical tool operation control panel that will be equiped with the numerically-controlled machine simulation software combines, it is simple in structure, with low cost, volume is little, pass through directly simulation operating numerical control machine operation control panel on instrument of the present utility model, can increase user's actual operational capacity, give the trainee with fully real operating experience, actual operation of machine tool is had intuitively, experiences really, thus the enhancement training effect; Add that the interior simulation software of main control computer all shows the process of whole operation truly on instrument, Real-time and Dynamic machining simulation based on the photo realism graphic demonstration, simulated environment true to nature can make system break away from lathe part individualism, improved result of training, allowed the user can learn the operation of numerically-controlled machine as soon as possible;
2, the numerically-controlled machine Teaching instrument with three dimensional digital simulation function of the present utility model can adopt the mode of material object or hardware-in-the-loop simulation to design according to the structure of all kinds of digital control system special panels, the difference of machining simulation environment and true environment has been dwindled in this operation to numerically-controlled machine material object or hardware-in-the-loop simulation, has improved result of training;
3, the numerically-controlled machine Teaching instrument with three dimensional digital simulation function of the present utility model is provided with and is used for the main control computer output port that links to each other with the digital input port of numerically-controlled machine, after inserting commercial motion controller, can realize controlling by the processing work of Teaching instrument of the present utility model to numerically-controlled machine, also available many teaching systems be controlled one or more numerically-controlled machine.
Description of drawings
Fig. 1 is a main TV structure synoptic diagram of the present utility model;
Fig. 2 is a side-looking structural representation of the present utility model;
Fig. 3 is the structural representation of the utility model numerical tool operation universal surface plate;
Fig. 4 is the structural representation of the utility model numerical tool operation special panel.
Marginal data
1, box body 2, main control computer
3, numerically-controlled machine general operation panel 4, numerically-controlled machine special operation panel
5, main control computer display screen LCD 6, power supply and voltage stabilizer
7, connecting line
31, scram button 32, excess of stroke disengage button
33, loop start button 34, feeding hold button
35, power switch button 36, handwheel 36
37, button 38, button
Embodiment
Below with reference to the drawings and specific embodiments the utility model is described in further details.
As shown in Figure 1, 2, panel with the GSK980TA digital control system is an example, the utility model comprises box body 1, is equiped with the main control computer 2 of numerically-controlled machine simulation software, numerically-controlled machine general operation panel 3, and the numerically-controlled machine special operation panel 4 of simulation GSK980TA face version.This main control computer 2 is built in the box body 1, and numerically-controlled machine general operation panel 3 is embedded on the box body 1 with numerically-controlled machine special operation panel 4 and links to each other with the PS/2 or the USB keyboard mouth of main control computer 2 respectively.Main control computer 2 operation nc machining simulation softwares show the process of virtual lathe, by the real lathe of motion controller control, provide the means of network service; Numerically-controlled machine general operation panel 3 and 4 simulations of numerically-controlled machine special operation panel realize that to operation of machine tool pure Computer Simulation is to hardware-in-the-loop simulation.Numerically-controlled machine general operation panel 3 and numerically-controlled machine special operation panel 4 make the trainee that the impression of direct control be arranged.In the present embodiment, main control computer 2 adopts general PC compatible commonly used, meet international standard both can, main control computer 2 can be connected with other environment by network, also can pass through the R232 interface and link to each other with lathe.Insert the general motion control cards at main control computer 2, after the modification of software section, both may command machine tool motions.Its computer display 5 is embedded on the box body 1 and is covered by connecting line 7 connections by numerically-controlled machine special operation panel 4.Because the design square hole (as shown in Figure 4) of 1/4 area of having an appointment on the numerically-controlled machine special operation panel 4, thus the operator can by this hole see software be presented at this part two, the three-dimensional artificial data.The power supply of main control computer 2 and voltage stabilizer 6 are installed in the box body 1, make it be invisible mode in box body 1 outside.Box body 1 adopts the cabinet-type cabinet, 3/4 place in the vertical height direction on this box body 1 is bending shape, bending angle is between the 15-30 degree, the cabinet-type design at this band angle of inclination makes the operator can overlook numerically-controlled machine special operation panel 4 and computer display 5, farthest brings convenience to the operator on visual custom and operating habit.Adopt the structure of cabinet-type cabinet, total system visually exactly likes real Machine-Tool Control cabinet.The trainee controls virtual lathe and carries out virtual manufacture by the button on the operating numerical control lathe special operation panel 4; By buttons such as the handwheel on the adjusting numerically-controlled machine general operation panel 3, power switches, can experience operating effects such as manual operations, tool setting, shutdown, start.Numerically-controlled machine general operation panel 3 and numerically-controlled machine special operation panel 4 can adopt the analog simulation panel of different mode according to the digital control system of different model, also can customize according to the needs of practical operation.In the present embodiment, the numerically-controlled machine general operation panel 3 that the utility model adopts adopts the PS/2 keyboard structure, and numerically-controlled machine special operation panel 4 adopts the USB keyboard structure, according to the button of demand employing F13-F23, is to be the standard extended keyboard.These keyboard Designing are made and are all obeyed international standard.Two face versions adopt obstructed interface to be connected with main control computer 2 simultaneously with the button agreement, and work compound can be input to various operational orders in the main control computer 2, thereby realizes the simulation of numerical tool operation by the simulation software in the main control computer 2.
As shown in Figure 3, be arranged with scram button 31, excess of stroke disengage button 32, loop start button 33, feeding hold button 34, power switch button 35 and handwheel 36 on the numerically-controlled machine general operation panel 3 of the present utility model.Handwheel is equipped with two buttons 37,38 for 36 times, and two springs are equipped with in the back; By mechanical drive, can make the spring of handwheel 36 back push down button 37 and release button 38 during left-handed handwheel 36, can make the spring of handwheel 36 back push down button 38 and release button 37 during dextrorotation handwheel 36.This universal surface plate is according to the design of PS/2 standard extended keyboard, and its button 31-38 is the key assignments of corresponding tables 1 agreement respectively.The rotation of handwheel 36 has the effect of pinning LeftShift or RightShift key for a long time.After main control computer 2 receives corresponding signal, can on screen, show corresponding action according to the simulation process of software design.Seven keys of six buttons on the numerically-controlled machine general operation panel 3 can be simplified programming like this, also are convenient to make.
As shown in Figure 4, the numerically-controlled machine special operation panel 4 of the utility model numerically-controlled machine employing is actually the button of computer standard extended keyboard is transformed according to the layout of digital control system button.This transformation comes down to standard extended keyboard key position and indicates the outside transformation of word, does not design the change of keyboard keypress function.The principle of transforming is: by redefining the function key of F1-F12, and the position of adjusting each button according to the panel and the button thereof of each digital control system manufacturer definition.Because there is the product manual explanation in each manufacturer to panel and key arrangement thereof separately, this transformation is to realize very easily, and also because the problem of this " digital control system manufacturer self-defined structure " exists, the utility model only provides a kind of design philosophy and principle.The layout and the effect of GSK980TA digital control system hardware-in-the-loop simulation panel are seen Fig. 4 in the present embodiment.The corresponding relation of this hardware-in-the-loop simulation panel and computer standard extended keyboard sees Table 1.
Special use in the example is divided into five zones:
I. screen area: be used to show that LCD5 calculates the result of emulation;
II. screen control zone: three buttons are used to control the demonstration of text mode, three-dimensional picture mode, X-Y scheme mode; The sign (LOGO) of digital control system manufacturer can also be pasted in this zone;
III. graphic operation control zone: this zone contains 8 buttons, controls the conversion such as translation, convergent-divergent of figure respectively;
IV. numerical control operating district: each button and function are designed according to the original face version of GSK980TA digital control system fully in this zone;
V. teaching interaction district: this zone is provided with 6 buttons, is used for interactive teaching and learning such as receiving and dispatching mail, LAN (Local Area Network) chat, system and is provided with etc.
Corresponding relation between table 1 a version button and the QWERTY keyboard button
Claims (6)
1, a kind of numerically-controlled machine Teaching instrument with three dimensional digital simulation function, it is characterized in that: it comprises box body (1), is equiped with the main control computer (2) of numerically-controlled machine simulation software, numerically-controlled machine general operation panel (3) and numerically-controlled machine special operation panel (4), this main control computer (2) is built in the box body (1), and numerically-controlled machine general operation panel (3) is embedded in box body (1) with numerically-controlled machine special operation panel (4) and upward and with the input port of main control computer (2) links to each other.
2, numerically-controlled machine Teaching instrument with three dimensional digital simulation function according to claim 1, it is characterized in that: described numerically-controlled machine general operation panel (3) is by connecting line (7) linking to each other by USB or PS/2 mouse mouth and main control computer (2), this numerically-controlled machine general operation panel (3) is gone up to arrange and is provided with scram button (31), excess of stroke disengage button (32), loop start button (33), power supply closes button (34), power supply is driven button (35) and handwheel (36), universal surface plate is installed the control circuit board of a three key mouse behind, connects this circuit board by connecting line; Wherein handwheel (36) is handled with key in the mouse of pinning main control computer (2), scram button (31) is corresponding with left mouse button, it is corresponding with right mouse button that the excess of stroke is removed button (33), loop start button (33) is corresponding with the double-click of left mouse button, power supply is opened button (35) and right mouse button and is double-clicked correspondingly, and key is clicked corresponding in power supply pass button (34) and the mouse.
3, the numerically-controlled machine Teaching instrument with three dimensional digital simulation function according to claim 1 is characterized in that: described numerically-controlled machine special operation panel (4) is that the button of the computer PC 101 keyboards layout transformation according to the digital control system button is formed.
4, according to claim 1 or 2 or 3 described numerically-controlled machine Teaching instruments with three dimensional digital simulation function, it is characterized in that: described main control computer (2) can be connected with other environment by network, also can link to each other with lathe by the R232 interface.
5, according to claim 1 or 2 or 3 described numerically-controlled machine Teaching instruments with three dimensional digital simulation function, it is characterized in that: described box body (1) adopts the cabinet-type cabinet, this box body (1) is gone up and is bending shape at 3/4 place of vertical height direction, and bending angle is between the 15-30 degree.
6, the numerically-controlled machine Teaching instrument with three dimensional digital simulation function according to claim 4, it is characterized in that: described box body (1) adopts the cabinet-type cabinet, this box body (1) is gone up and is bending shape at 3/4 place of vertical height direction, and bending angle is between the 15-30 degree.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200620050187 CN2916814Y (en) | 2006-03-06 | 2006-03-06 | Numerically-controlled machine tool demonstrator with three-dimensional digital simulation function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200620050187 CN2916814Y (en) | 2006-03-06 | 2006-03-06 | Numerically-controlled machine tool demonstrator with three-dimensional digital simulation function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2916814Y true CN2916814Y (en) | 2007-06-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200620050187 Expired - Fee Related CN2916814Y (en) | 2006-03-06 | 2006-03-06 | Numerically-controlled machine tool demonstrator with three-dimensional digital simulation function |
Country Status (1)
| Country | Link |
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| CN (1) | CN2916814Y (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102346985A (en) * | 2010-08-06 | 2012-02-08 | 上海开通数控有限公司 | Numerical control machine operation device for teaching training |
| CN102723015A (en) * | 2012-05-29 | 2012-10-10 | 国网电力科学研究院武汉南瑞有限责任公司 | Simulation training system and method for operation and maintenance of distribution network |
-
2006
- 2006-03-06 CN CN 200620050187 patent/CN2916814Y/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102346985A (en) * | 2010-08-06 | 2012-02-08 | 上海开通数控有限公司 | Numerical control machine operation device for teaching training |
| CN102346985B (en) * | 2010-08-06 | 2013-04-24 | 上海开通数控有限公司 | Numerical control machine operation device for teaching training |
| CN102723015A (en) * | 2012-05-29 | 2012-10-10 | 国网电力科学研究院武汉南瑞有限责任公司 | Simulation training system and method for operation and maintenance of distribution network |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20070627 Termination date: 20140306 |