CN110930806A - Numerical control training system - Google Patents
Numerical control training system Download PDFInfo
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- CN110930806A CN110930806A CN201911328469.7A CN201911328469A CN110930806A CN 110930806 A CN110930806 A CN 110930806A CN 201911328469 A CN201911328469 A CN 201911328469A CN 110930806 A CN110930806 A CN 110930806A
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Abstract
The invention discloses a numerical control training system, which comprises a hardware simulation system, a data acquisition system and a network examination system, wherein the hardware simulation system comprises a hardware driving module, a software simulation application module, a numerical control data analysis module and a system parameter configuration module; the network examination system comprises a uniform authentication module, a theoretical occupational literacy assessment module, an intelligent grading module and an intelligent analysis module. The system can enable a learner to know the structures of various numerical control equipment such as a numerical control lathe, a machining center and the like by observing the virtual machine tool, improve learning interest, meet the effectiveness of the learner in numerical control programming learning and machine tool operation training, enable students to exercise in both theoretical learning and actual operation during use, have a networked online examination function and an online automatic evaluation function, support multi-system, multi-platform and multi-machine simulation operation training and have strong flexibility.
Description
The technical field is as follows:
the invention relates to the field of numerical control, in particular to a numerical control training system.
Background art:
computer numerical control is an NC system that performs some or all of the basic numerical control functions using a dedicated, program-storable computer. The early numerical control system is called hardware numerical control by a hardware circuit, the hardware circuit elements are gradually replaced by special computers and are called computer numerical control systems, and generally, a special computer is adopted and is provided with an interface circuit, so that the control of the action of a plurality of numerical control devices can be realized. So the present numerical control is generally CNC.
The numerical control technology often needs technical staff to operate, and needs to train technical staff before the operation, and current numerical control training mode is single, has many defects: firstly, the requirement problem of a training site is solved, and the numerical control machine tool has strict requirements on the size of the site, the working environment and the like; secondly, the cost of the training equipment is high, the price of a numerical control machine tool is high, each common numerical control lathe is about 20 ten thousand yuan, and each common numerical control milling machine or a machining center is about 30 ten thousand yuan; thirdly, the problem of training consumption, the training of numerical control technology in the training link of the machine, a large amount of metal materials and tools are required to be consumed, various workers, tools and clamps are required to be equipped, the power of the numerical control machine is high, and the energy consumption is serious; fourthly, the personnel operation safety problem, the numerical control machine tool has higher automation degree, and the cutting motion of the cutter and the workpiece of the numerical control machine tool is completely controlled by numerical control program instructions. Machine tool misoperation often appears in beginners, and unreasonable such as parameter setting, cutter selection, work piece clamping, manual work, automatic programming's NC procedure appears the mistake to lead to the machine tool part collision to damage, appear personnel's injury accident when serious. The problems all cause restriction on talent culture of numerical control technology, and the training efficiency is reduced, so that the number and the quality of talent culture cannot meet the market demand, and the development of equipment manufacturing industry and local economy is severely restricted. The current numerical control simulation products on the market have two types, one is that the operation movement of a machine tool is simulated through a computer and a mouse, and the real operation is lacked; the other method is to simulate the panel and the motion trail of the machine tool and lacks demonstration of the machining process of the machine tool. Therefore, students do not have the experience and understanding of the aspects of programming, operation and the like of the real machine tool in the learning process, and the learning efficiency is not high.
The invention content is as follows:
the present invention is directed to a digital training system to solve the above problems of the prior art.
In order to achieve the purpose, the invention provides the following technical scheme: a numerical control training system comprises a hardware simulation system, a data acquisition system and a network examination system, wherein the hardware simulation system comprises a hardware driving module, a software simulation application module, a numerical control data analysis module and a system parameter configuration module; the network examination system comprises a uniform authentication module, a theoretical occupational literacy assessment module, an intelligent grading module and an intelligent analysis module.
As a preferred technical scheme of the invention, the integrated storage module of the hardware simulation system is connected with an external computer host through a USB (universal serial bus), a Bluetooth, an infrared or a network.
As a preferred technical scheme of the invention, the hardware simulation system comprises a display screen, a numerical control programming panel, a numerical control operation panel, a signal lamp, a network access module and a serial port program of hardware communication.
As a preferred technical scheme of the invention, the software simulation application module is connected with an operation control device, and the operation control device is composed of a display screen, a numerical control programming panel and a numerical control operation panel.
As a preferred technical scheme of the invention, the software simulation application module supports a FANUC numerical control system, a SIEMENS numerical control system and an HEIDENHAIN numerical control system.
As a preferred technical scheme of the invention, the software simulation application module supports the installation and online access operation of a windows system, an IOS system, an Android system and a Linux system; the system supports the personalized setting of a Chinese language module, an English language module, system login, system backup, data import and export and simulation model parameters.
As a preferred technical scheme of the invention, the data acquisition system acquires operation data of keys and knobs of the numerical control panel, process data, parameters set by software, process data of simulation and dimension data of a simulation model.
The invention has the beneficial effects that:
first, learners can know the structure of various numerical control equipment such as a numerical control lathe, a machining center and the like, including the sound of machine tool movement and the like by observing a virtual machine tool, so that the learners are more vivid and visual and can have a feeling of being personally on the scene. When professional knowledge is learned, the interestingness of system application is increased, the learning interest of learners is improved, and therefore the teaching target is better achieved.
And secondly, each structural model of the virtual machine tool can simulate all the motion processes of the real numerical control machine tool, the simulation process can be kept consistent with the machining process of the real numerical control machine tool as far as possible, and the machining process of an NC program can be visually demonstrated and verified, so that the effectiveness of a learner in numerical control programming learning and machine tool operation training is met.
Thirdly, the simple and boring operation of the mouse and the keyboard is avoided. The system is close to the operation of a real machine tool, so that students can exercise in both theoretical learning and actual operation during the use process.
Fourthly, the multifunctional school desk has a certain assessment function besides the learning function. The system can have a networked online assessment function and an online automatic evaluation function.
Fifthly, the numerical control training system supports multi-system, multi-platform and multi-model simulation operation training. The cost is reduced, the consumption green skill is reduced, the artificial intelligence analysis and the accurate knowledge pushing after the big data analysis are realized. The mobile phone, the computer, the tablet, the win system, the apple system and the android system are compatible.
Description of the drawings:
FIG. 1 is a block diagram of a system of the present invention;
the specific implementation mode is as follows:
the following detailed description of the preferred embodiments of the present invention, taken in conjunction with the accompanying drawings, will make the advantages and features of the invention more readily understood by those skilled in the art, and thus will more clearly and distinctly define the scope of the invention.
Example 1
Referring to fig. 1, the present invention provides a technical solution: a numerical control training system comprises a hardware simulation system, a data acquisition system and a network examination system, wherein the hardware simulation system comprises a hardware driving module, a software simulation application module, a numerical control data analysis module and a system parameter configuration module; the network examination system comprises a uniform authentication module, a theoretical occupational literacy assessment module, an intelligent scoring module and an intelligent analysis module.
The integrated storage module of the hardware simulation system is connected with an external computer host through a USB or Bluetooth or infrared or network.
The hardware simulation system comprises a display screen, a numerical control programming panel, a numerical control operation panel, a signal lamp, a network access module and a serial port program of hardware communication.
The software simulation application module is connected with the control device, and the control device is composed of a display screen, a numerical control programming panel and a numerical control operation panel.
The software simulation application module supports a FANUC numerical control system, a SIEMENS numerical control system and an HEIDENHAIN numerical control system.
The software simulation application module supports installation and online access operation of a windows system, an IOS system, an Android system and a Linux system; the system supports the personalized setting of a Chinese language module, an English language module, system login, system backup, data import and export and simulation model parameters.
The data acquisition system acquires operation data, process data, parameters set by software, process data of simulation and dimension data of a simulation model of the numerical control panel.
The working principle is as follows: a numerical control training system comprises a hardware simulation system, a data acquisition system and a network examination system, wherein the hardware simulation system comprises a display screen, a numerical control programming panel, a numerical control operation panel, a signal lamp, a network access module and a serial port program of hardware communication; the control device operates and sets parameters corresponding to the software simulation application module, the current simulation situation is displayed in real time by the software execution result in the display screen, simulation parameters are correspondingly generated, and software and hardware are interactively operated; the hardware simulation system integration storage module is connected with an external computer host through a USB (universal serial bus), a Bluetooth, an infrared or a network, can automatically install a driver after connection is established, and pops up a software simulation application module to access a login interface on line; selecting a software simulation application module corresponding to the numerical control panel on line, and carrying out software and hardware interactive operation; the software simulation application module fully-motion simulates the functions of the motion, the processing process, the parameter setting and the precision measurement of a numerical control machine tool; meanwhile, online switching and calling of various numerical control systems can be supported. The software emulation application module supports a variety of systems including: a FANUC numerical control system, a SIEMENS numerical control system and an HEIDENHAIN numerical control system; the software simulation application module is developed based on a graph method and data analysis mean clustering, and supports installation and online access operation of a windows system, an IOS system, an Android system and a Linux system; the system supports the individual setting of Chinese, English and other multi-language modules, system login, system backup, data import and export and simulation model parameters.
The network examination system comprises a data acquisition system, an operation scoring system and a data analysis system; the data acquisition system acquires process data of operation data such as keys and knobs of the numerical control panel, parameters set by software, simulation process data, simulation model size data and the like, and applies comprehensive application of a priori algorithm, an Eclat algorithm, an FP-Growth algorithm and a strategy gradient algorithm to enable system data to form intelligent analysis and feedback capacity. And comparing the collected data with a standard result to obtain a final result, and analyzing the big data of the operation process, the simulation demonstration process parameters and the comparison result parameters according to a certain rule.
First, learners can know the structure of various numerical control equipment such as a numerical control lathe, a machining center and the like, including the sound of machine tool movement and the like by observing a virtual machine tool, so that the learners are more vivid and visual and can have a feeling of being personally on the scene. When professional knowledge is learned, the interestingness of system application is increased, the learning interest of learners is improved, and therefore the teaching target is better achieved.
Secondly, each structure model of the virtual machine tool can simulate the whole process of the motion of the real numerical control machine tool, for example: opening and closing the cabin door, moving the workbench, cutting and processing the cutter and the like; the simulation process can be kept consistent with the real numerical control machine tool machining process as far as possible, and the NC program machining process can be visually demonstrated and verified, so that the effectiveness of learners in numerical control programming learning and machine tool operation practice is met.
Thirdly, the simple and boring operation of the mouse and the keyboard is avoided. The system is close to the operation of a real machine tool, so that students can exercise in both theoretical learning and actual operation during the use process. Particularly, for numerical control technology professionals with strong professional skills, the practical manual ability of students is emphasized, and the skilled skills can be achieved only through long-time and repeated training.
Fourthly, the multifunctional school desk has a certain assessment function besides the learning function. Because the number of classes in schools is large, and teachers need to measure the machining sizes of training workpieces one by one in the traditional teaching process, a great amount of time and energy are consumed; the statistical result is usually paper recording material, the data is difficult to be counted, the learning condition of students is difficult to be analyzed quickly, and the important and difficult points are not obvious and obvious. Therefore, the system can have a networked online assessment function and an online automatic evaluation function.
Fifthly, the numerical control training system supports multi-system, multi-platform and multi-model simulation operation training. The cost is reduced, the consumption green skill is reduced, the artificial intelligence analysis and the accurate knowledge pushing after the big data analysis are realized. The mobile phone, the computer, the tablet, the win system, the apple system and the android system are compatible.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention.
Claims (7)
1. The utility model provides a numerical control training system, includes hardware simulation system, data acquisition system and network examination system, its characterized in that: the hardware simulation system comprises a hardware driving module, a software simulation application module, a numerical control data analysis module and a system parameter configuration module; the network examination system comprises a uniform authentication module, a theoretical occupational literacy assessment module, an intelligent grading module and an intelligent analysis module.
2. A digital training system as defined in claim 1, wherein: the integrated storage module of the hardware simulation system is connected with an external computer host through a USB or Bluetooth or infrared or network.
3. A digital training system as defined in claim 1, wherein: the hardware simulation system comprises a display screen, a numerical control programming panel, a numerical control operation panel, a signal lamp, a network access module and a serial port program of hardware communication.
4. A digital training system as defined in claim 1, wherein: the software simulation application module is connected with a control device, and the control device is composed of a display screen, a numerical control programming panel and a numerical control operation panel.
5. A digital training system as defined in claim 1, wherein: the software simulation application module supports a FANUC numerical control system, a SIEMENS numerical control system and an HEIDENHAIN numerical control system.
6. A digital training system as defined in claim 1, wherein: the software simulation application module supports installation and online access operation of a windows system, an IOS system, an Android system and a Linux system; the system supports the personalized setting of a Chinese language module, an English language module, system login, system backup, data import and export and simulation model parameters.
7. A digital training system as defined in claim 1, wherein: the data acquisition system acquires operation data, process data, parameters set by software, process data of simulation and dimension data of a simulation model of the numerical control panel.
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| CN201911328469.7A CN110930806A (en) | 2019-12-20 | 2019-12-20 | Numerical control training system |
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| CN201911328469.7A CN110930806A (en) | 2019-12-20 | 2019-12-20 | Numerical control training system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113299174A (en) * | 2021-05-08 | 2021-08-24 | 辽宁普蕾康精密机械制造有限公司 | Three-dimensional numerical control multi-axis simulator and simulation machining method |
| CN114973835A (en) * | 2022-06-22 | 2022-08-30 | 常州萃思信息科技有限公司 | Digital deep-immersion type interactive learning model training system and implementation method |
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| CN114973835B (en) * | 2022-06-22 | 2024-03-22 | 常州萃思信息科技有限公司 | Digital deep immersion type interactive learning model training system and implementation method |
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Application publication date: 20200327 |