CN2885545Y

CN2885545Y - Full-automatic concrete member shaping machine

Info

Publication number: CN2885545Y
Application number: CN 200620082427
Authority: CN
Inventors: 周凯
Original assignee: 周凯
Current assignee: Shandong Yasheng Heavy Industry Co., Ltd.
Priority date: 2006-03-29
Filing date: 2006-03-29
Publication date: 2007-04-04
Anticipated expiration: 2016-03-29

Abstract

The utility model discloses a full-automatic concrete component forming machine including an engine base, an indenter hydraulic cylinder with a replaceable indenter installed inside a upper holder, a replaceable working bench installed on the engine base, a demoulding oil cylinder downward along the upper holder and a conductor bar supported between the upper holder and the engine base located in a parallel position inside the side holder, a moulding box moving along the conductor bar connected with a cylinder rod of the demoulding oil cylinder, a hopper supplied by a feeding machine located on the rear side of the upper holder, a supply device automatically feeding to the inner chamber of the moulding box located below the hopper, a sending device for a pad on the working bench located on the side of the engine base, a removal device for the finished pieces installed on the front of the upper holder. The utility model realizes an automatic operation including loading material, putting the pad, entering station for the moulding box, feeding, extrusion forming, demoulding, and dislocating the finished pieces. The invention is simple in structure, good stability, high production efficiency, and can reduce production costs.

Description

Full-automatic concrete molding component machine

Technical field

The utility model relates to working pressure machinery production moulding cement products technical field.

Background technology

Available coagulation soil molding component machine, have pressure head, moulding moulding box, moulding box workbench and be located at electromagnetic shaker on moulding box workbench or the moulding box, on workbench, place earlier backing plate during use, to moulding box, open electromagnetic shaker through hand fed, after exerting pressure by pressure head, manually open moulding box, shaped component is removed, carried out the operation of next circulation.Thisly coagulate native molding component machine, automaticity is low, and labour intensity is big, and production efficiency is low.By I the design the patent No. is the full-automatic concrete molding component machine of " 97233982.5 ", though automaticity increase than before, its complex structure, stabilization of equipment performance is relatively poor.

Summary of the invention

The technical problems to be solved in the utility model provides the forming machine for concrete building unit of a kind of automaticity height, stable equipment operation.

For solving the problems of the technologies described above, the utility model comprise support, support both sides side stand, be installed in the upper bracket on the side stand, the pressure head oil cylinder is installed in the upper bracket, this pressure head oil cylinder piston bar lower end is equipped with pressing head seat, its design feature is that removable pressure head is installed on pressing head seat, removable Working gantry is installed on the support, and Working gantry is provided with the work top of placing backing plate; The side stand inboard be equipped with abreast along the demoulding oil jar of stretching under the upper bracket and be supported on upper bracket and support between guide post, pressing head seat is sleeved on the guide post by the pressing head seat fairlead of its both sides, place the moulding box fairlead of moulding box by its both sides on the work top to be sleeved on the guide post, the outside of this moulding box fairlead is connected with the piston rod of demoulding oil jar, the shape of pressure head is corresponding with the moulding box cavity shape, and moulding box has along the outward extending work top of its chamber wall; Be provided with bucket by the feeder feed at the upper bracket rear side, the bucket below is provided with the feeding device of self-feeding in the moulding box inner chamber, is provided with on the support of this side to the work top upper padding plate device of pulling over, and is provided with shaped component in the upper bracket front side and removes mechanism.

Described feeding device comprises feeding oil cylinder and the actuating arm support that is installed on the upper bracket, the exit of bucket is provided with bucket switch door, the bottom of bucket switch door is provided with switch door arm-tie, on the actuating arm support, be hinged with telescopic feeding actuating arm, the free end on telescopic feeding actuating arm top and the piston rod of feeding oil cylinder are hinged, free end of its underpart and switch door arm-tie are hinged, be connected with the feeding hopper of upper and lower opening on the switch door arm-tie, the end mouth of feeding hopper is provided with the feeding hopper base plate, the feeding hopper base plate by stent support on support and upper surface concordant with the work top of moulding box.

The described backing plate device of pulling over comprises and is supported on support upper padding plate storehouse, and bottom, backing plate storehouse is concordant with the work top end face on the Working gantry, and its bottom has the notch that confession one deck backing plate stretches out with respect to a side of work top; Be hinged with telescopic backing plate swing arm on support, be supported on the piston rod of the backing plate oil cylinder of pulling on the support and the lower hinge of telescopic backing plate swing arm, the top of telescopic backing plate swing arm extend into the rearward end of backing plate in the backing plate storehouse from bottom, backing plate storehouse.

Described shaped component is removed mechanism and is comprised the two horizontal translation oil cylinders that are installed in the upper bracket front side, and the piston rod of translation oil cylinder is provided with down the vertical oil cylinder of stretching, and vertically the piston rod end of oil cylinder is provided with the shaped component claw.

The shape and the moulding box cavity shape of the work top on described removable Working gantry and the Working gantry adapt.

After adopting said structure, this forming machine for concrete building unit has been realized material loading, has been put into backing plate, moulding box enters station, feeding, extrusion forming, take off touch, the automation mechanized operation of shaping workpiece dislocation, because all process steps all adopts hydraulic control system, simple in structure, stabilization of equipment performance is good, shaping workpiece yield rate height, and then reduced working strength of workers, save man-hour, the production efficiency height, use a make-up machine by changing pressure head, moulding box and removable Working gantry, can produce the concrete component of multiple different size shape, reduced production cost.

Description of drawings

Below in conjunction with accompanying drawing the specific embodiment of the present utility model is described in further detail:

Fig. 1 is the structural representation of first embodiment of the utility model;

Fig. 2 is the right view of Fig. 1;

Fig. 3 is the structural representation of second embodiment of the utility model;

Fig. 4 is the right view of Fig. 3.

The specific embodiment

Fig. 1, full-automatic concrete molding component machine shown in Figure 2, be mainly used in hollow or solid cement products such as producing various roads dental calculus, floor tile, comprise support 1, support 1 both sides side stand 21, be installed in the upper bracket 22 on the side stand 21, pressure head oil cylinder 9 is installed in the upper bracket 22, these pressure head oil cylinder 9 piston-rod lower ends are equipped with pressing head seat 23, removable pressure head 12 is installed on pressing head seat 23, removable Working gantry 2 is installed on the support 1, Working gantry 2 is provided with the work top 4 of placing backing plate, and electromagnetic shaker 3 is installed on the Working gantry 2; Side stand 21 inboards be equipped with abreast along the demoulding oil jar of stretching under the upper bracket 24 and be supported on upper bracket 22 and support 1 between guide post 27, two guide posts 27 are in the relative inner of two demoulding oil jars 24, pressing head seat 23 is sleeved on the guide post 27 by the pressing head seat fairlead 25 of its both sides, place the moulding box fairlead 26 of moulding box 13 by its both sides on the work top 4 to be sleeved on the guide post 27, the outside of this moulding box fairlead 26 is connected with the piston rod of demoulding oil jar 24, telescopic band dynamic model case 13 liftings of demoulding oil jar 24 piston rods, thereby make moulding box 13 enter station or disengaging station, the shape of pressure head 12 is corresponding with moulding box 13 cavity shapes, and moulding box 13 has along the outward extending work top of its chamber wall; Be provided with bucket 7 at upper bracket 22 rear sides by feeder 6 feed, bucket 7 belows are provided with the feeding device of self-feeding in moulding box 13 inner chambers, this feeding device comprises feeding oil cylinder 8 and the actuating arm support that is installed on the upper bracket 22, bucket 7 also frame is contained on this actuating arm support, the exit of bucket 7 is provided with bucket switch door 15, the bottom of bucket switch door 15 is provided with switch door arm-tie 16, on the actuating arm support, be hinged with telescopic feeding actuating arm 14, the free end on telescopic feeding actuating arm 14 tops and the piston rod of feeding oil cylinder 8 are hinged, free end of its underpart and switch door arm-tie 16 are hinged, be connected with the feeding hopper 17 of upper and lower opening on the switch door arm-tie 16, the end mouth of feeding hopper 17 is provided with feeding hopper base plate 18, feeding hopper base plate 18 by stent support on support 1 and upper surface concordant with the work top of moulding box 13, drive the reciprocating motion of feeding hopper 17 between bucket 7 outlet at bottoms and moulding box 13 work tops by feeding oil cylinder 8, concrete material in the feeding hopper 17 is sent in moulding box 13 inner chambers, and unnecessary material is taken back by feeding hopper 17, the effect of bucket switch door 15 is that feeding hopper 17 is when being in bucket 7 outlet at bottom positions, bucket switch door 15 is opened, concrete material in the bucket 7 falls in the feeding hopper 17, and feeding hopper 17 is when leaving bucket 7 outlet at bottom positions, and bucket switch door 15 is closed.On the support 1 of this side, be provided with to the work top 4 upper padding plates device of pulling over, this backing plate device of pulling over comprises and is supported on support 1 upper padding plate storehouse 29,29 bottoms, backing plate storehouse are concordant with work top 4 end faces on the Working gantry 2, and its bottom has the notch that stretches out for one deck backing plate with respect to a side of work top 4; On support 1, be hinged with telescopic backing plate swing arm 19, be supported on the piston rod of the backing plate oil cylinder 20 of pulling on the support 1 and the lower hinge of telescopic backing plate swing arm 19, the top of telescopic backing plate swing arm 19 extend into the rearward end of backing plate in the backing plate storehouse 29 from 29 bottoms, backing plate storehouse, with the backing plate of the bottom from the backing plate storehouse in 29 levels deliver on the work top 4 and and push down by moulding box 13, and the shaping workpiece of front and backing plate thereof pushed away work top 4 to shaped component remove mechanism.During actual fabrication, feeding hopper base plate 18 uses same stent support on support 1 with backing plate storehouse 29, and promptly feeding hopper base plate 18 is fixed in the top in backing plate storehouse 29, and the side wall upper part in backing plate storehouse 29 has notch, puts into backing plate storehouse 29 for backing plate.Be provided with shaped component in upper bracket 22 front sides and remove mechanism, this shaped component is removed mechanism and is comprised the two horizontal translation oil cylinders 10 that are installed in upper bracket 22 front sides, the piston rod of translation oil cylinder 10 is provided with down the vertical oil cylinder of stretching 11, and vertically the piston rod end of oil cylinder 11 is provided with shaped component claw 30.Pressure head oil cylinder 9, demoulding oil jar 24, feeding oil cylinder 8, the backing plate oil cylinder 20 of pulling over, translation oil cylinder 10 and vertical oil cylinder 11 are communicated to hydraulic control station 5 by the road, and by the unified control of hydraulic control station electric-control system.

Fig. 3, full-automatic concrete molding component machine shown in Figure 4, saved feeding device and shaped component is removed mechanism, be mainly used in and produce U type water in a canal mud product, its structural principle and aforementioned structure are basic identical, difference is: because U type water in a canal mud product needs vertical production, and U type water in a canal mud product self has certain cambered surface, moulding box 13 has certain altitude, drive moulding box 13 takes off and touches when stretching under the piston rod of demoulding oil jar 24, drive moulding box 13 when its piston rod shrinks and enter station, therefore need to change work top 4 and the Working gantry 2 that is fit to U type canal moulding box 13 cavity shapes, and the shape of the work top 4 on removable Working gantry 2 and the Working gantry 2 and moulding box 13 cavity shapes adapt, guarantee that moulding box 13 moves down smoothly, so that remove shaping workpiece, electromagnetic shaker 3 is located on moulding box 13 outer walls simultaneously.Because U type water in a canal mud product uses U type backing plate, can not use automatic feeder and shaped component to remove mechanism, and by manually putting into U type backing plate, and use special-purpose unloading machine that shaping workpiece is removed.

Claims

1, a kind of full-automatic concrete molding component machine, comprise support (1), support (1) both sides side stand (21), be installed in the upper bracket (22) on the side stand (21), pressure head oil cylinder (9) is installed in the upper bracket (22), this pressure head oil cylinder (9) piston-rod lower end is equipped with pressing head seat (23), it is characterized in that on pressing head seat (23), being equipped with removable pressure head (12), removable Working gantry (2) is installed on the support (1), and Working gantry (2) is provided with the work top (4) of placing backing plate; Side stand (21) is inboard be equipped with abreast along the demoulding oil jar of stretching under the upper bracket (24) and be supported on upper bracket (22) and support (1) between guide post (27), pressing head seat (23) is sleeved on the guide post (27) by the pressing head seat fairlead (25) of its both sides, place the moulding box fairlead (26) of moulding box (13) by its both sides on the work top (4) to be sleeved on the guide post (27), the outside of this moulding box fairlead (26) is connected with the piston rod of demoulding oil jar (24), the shape of pressure head (12) is corresponding with moulding box (13) cavity shape, and moulding box (13) has along the outward extending work top of its chamber wall; Be provided with bucket (7) at upper bracket (22) rear side by feeder (6) feed, bucket (7) below is provided with the feeding device of self-feeding in moulding box (13) inner chamber, on the support (1) of this side, be provided with to work top (4) the upper padding plate device of pulling over, be provided with shaped component in upper bracket (22) front side and remove mechanism.

2, full-automatic concrete molding component machine according to claim 1, it is characterized in that described feeding device comprises feeding oil cylinder (8) and the actuating arm support that is installed on the upper bracket (22), the exit of bucket (7) is provided with bucket switch door (15), the bottom of bucket switch door (15) is provided with switch door arm-tie (16), on the actuating arm support, be hinged with telescopic feeding actuating arm (14), the free end on telescopic feeding actuating arm (14) top and the piston rod of feeding oil cylinder (8) are hinged, free end of its underpart and switch door arm-tie (16) are hinged, be connected with the feeding hopper (17) of upper and lower opening on the switch door arm-tie (16), the end mouth of feeding hopper (17) is provided with feeding hopper base plate (18), feeding hopper base plate (18) by stent support support (1) go up and upper surface concordant with the work top of moulding box (13).

3, full-automatic concrete molding component machine according to claim 1, it is characterized in that the described backing plate device of pulling over comprises and is supported on support (1) upper padding plate storehouse (29), bottom, backing plate storehouse (29) is concordant with work top (4) end face on the Working gantry (2), and its bottom has the notch that stretches out for one deck backing plate with respect to a side of work top (4); On support (1), be hinged with telescopic backing plate swing arm (19), be supported on the piston rod of the backing plate oil cylinder (20) of pulling on the support (1) and the lower hinge of telescopic backing plate swing arm (19), the top of telescopic backing plate swing arm (19) extend into the rearward end of the interior backing plate in backing plate storehouse (29) from backing plate storehouse (29) bottom.

4, full-automatic concrete molding component machine according to claim 1, it is characterized in that described shaped component removes mechanism and comprise the two horizontal translation oil cylinders (10) that are installed in upper bracket (22) front side, the piston rod of translation oil cylinder (10) is provided with down the vertical oil cylinder of stretching (11), and vertically the piston rod end of oil cylinder (11) is provided with shaped component claw (30).

5, full-automatic concrete molding component machine according to claim 1 is characterized in that the shape of the work top (4) on described removable Working gantry (2) and the Working gantry (2) and moulding box (13) cavity shape adapt.