CN2868478Y - Reciprocating-reducing rolling mill - Google Patents
Reciprocating-reducing rolling mill Download PDFInfo
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- CN2868478Y CN2868478Y CN 200520047142 CN200520047142U CN2868478Y CN 2868478 Y CN2868478 Y CN 2868478Y CN 200520047142 CN200520047142 CN 200520047142 CN 200520047142 U CN200520047142 U CN 200520047142U CN 2868478 Y CN2868478 Y CN 2868478Y
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- bend wheel
- rolling
- reciprocating
- roll
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Abstract
The utility model relates to a to-and-fro variable diameter roller. The roller body (2) includes a roll (21) and a rolling-mill housing (22), the front loop (1) includes a fixed bend wheel (11); the profile of the roll (21) is variable diameter and makes fixed rotary motion around the shaft (23); the rolling-milling housing is fixed (22); the rear loop (3) also includes a feed mechanism (31) making the workpieces move back and forth, and the front loop (1) also includes a moveable bend wheel (12); when the workpiece (4) retreats, the front loop (1) makes the fixed bend wheel (11) move along the original direction by a moveable bend wheel (12) connected with the fixed bend wheel (11) and the moveable bend wheel (12) moves upwards; when the workpiece (4) advances, the moveable bend wheel (12) moves downwards; the benefited effects are single housing and large processing rate (90%) and that continuous casting and rolling can be implemented, the investment is less, the structure of the device is simple, the performance is stable and the energy consumption is low.
Description
Technical field
The utility model relates to a kind of milling train, relates in particular to a kind of reciprocating rolling mill.
Background technology
Milling train is a kind of with workpiece, produces the machining equipment of plastic deformation on request; The basic functional principle of milling train is such: by the circular rollers of two identical and rightabout rotations, with workpiece nip, rolling, moulding.
In order to reach such purpose, two kinds of such processing equipments are arranged in the prior art:
A kind of is common rolling mill, and common rolling mill is owing to be subjected to the restriction of nip angle, and when workpiece needed big working modulus, just workpiece was when big section becomes than light section, and it is rolling often to adopt many milling trains to finish; A certain in many milling trains has just solved the rolling of a certain section, has caused the rolling mill practice long flow path like this, and control is complicated automatically.
In order to shorten the rolling mill practice flow process, save construction costs, reduce production costs, single chassis, depress milling train greatly is the desirable milling train that people pursue always, reciprocating rolling mill is exactly wherein a kind of; Common reciprocating rolling mill with general conventional mill identical point is: they all are made up of motor, decelerator, double helical tooth wheel seat, universal catcher, rolling-mill housing, roll, screwdown gear etc.; Difference is: the roll of common reciprocal milling train is to swing back and forth at specific curved section, and rolling-mill housing moves back and forth, roll swings back and forth to have solved at specific curved section and adopts the nip angle problem of many milling trains to different-thickness in the common rolling mill, and the reciprocating motion of rolling-mill housing has solved the typing problem of workpiece.But because the rolling machinery roll-force is big, equipment is heavy, and swinging back and forth of the reciprocating motion of rolling-mill housing and roll must cause such equipment mechanism huge, and producing one thus is the problem of example, and as the equipment failure rate height, the stability of equipment is poor.Energy consumption height of equipment or the like.
Summary of the invention
The utility model technical issues that need to address have provided a kind of reciprocating reducing roller, are intended to solve above-mentioned defective.
In order to solve the problems of the technologies described above, the utility model is achieved through the following technical solutions:
The utility model comprises workpiece, back kink, milling train body, preceding kink; Comprise roll and rolling-mill housing in the milling train body, preceding kink comprises a fixedly bend wheel; The section of described roll is the reducing section, and does fixedly to rotatablely move around axle; Described rolling-mill housing is fixed; Described back kink comprises that also makes the forward and backward mobile feeding pulling of a workpiece mechanism, preceding kink also comprise one with fixing bend wheel movable bend wheel that link to each other, that can make progress or move down.
Compared with prior art, the beneficial effects of the utility model are: because the roll that adopts is a reducing, and the motion of only need pivoting of a pair of two rolls; And workpiece do into few the moving of moving back from the back kink to preceding kink more, it is reciprocating that rolling-mill housing is not needed; Can make device structure simple, stable performance, energy consumption is low; The rolling mill practice flow process is short, product precision height, and construction costs is low, and production cost is low, in being particularly suitable for, small enterprise.
Description of drawings
Fig. 1 is a structural representation of the present utility model;
Fig. 2 is a reducing roll section structure schematic diagram among Fig. 1;
The rolled piece schematic cross-sectional view of Fig. 3 for shutting out by the utility model;
The specific embodiment
Below in conjunction with the accompanying drawing and the specific embodiment the utility model is described in further detail:
As seen from Figure 1: the utility model comprises workpiece 4, back kink 3, milling train body 2, preceding kink 1; Comprise roll 21 and rolling-mill housing 22 in the milling train body 2, preceding kink 1 comprises a fixedly bend wheel 11; The section of described roll 21 is reducing sections, and does fixedly to rotatablely move around axle 23; Described rolling-mill housing 22 is fixed; Described back kink 3 comprises that also makes the forward and backward mobile feed mechanism 31 of workpiece, preceding kink 1 also comprises movable bend wheel 12 11 that link to each other with fixing bend wheel, that can make progress or move down; When workpiece 4 is return, described before kink 1 make fixing bend wheel 11 do the motion of original direction by a movable bend wheel 12 that links to each other with fixing bend wheel 11, and movable bend wheel 12 moves up; When workpiece 4 advanced, described movable bend wheel 12 moved down;
The reducing section of described roll 21 is made up of the curve sealing; Consider the reason of processing, described closed curve can be made up of the eccentric arc of a plurality of different radiis; Described closed curve is to take all factors into consideration gained by the mechanical property of the working modulus of workpiece and material deformation.
Described back kink 3 also comprises depress roller 33, changed course roller 32;
The distance that described movable bend wheel 12 moves up is identical with the distance that workpiece 4 is return;
The described movable bend wheel 12 that moves up is connected with hydraulic cylinder 13 or weight;
Roll section configuration of the present utility model and existing roll section configuration are different, and existing roll section configuration is circular, and roll section configuration of the present utility model is many curves section, its objective is:
Consider the cold pressure processing characteristics, the yieldlimit of rolled piece and total working modulus ε
∑Mostly being power function curve changes.General total working modulus at 30% following σ s with ε
∑Increase and increase sharply, press rolled piece material σ s and ε
∑Variation relation reasonably selects rolling district curve can make the distribution of draught pressure be controlled at optimum range;
Also must consider the nip angle of rolled piece when considering draught pressure, after drafts was determined during existing mill milling, nip angle just determined, guarantee that rolled piece can be nipped naturally just must make nip angle when rolling less than angle of friction, otherwise rolling can not foundation; The utility model is owing to be big working modulus, and by existing milling method, nip angle can't satisfy, so the rolling district of roll crown curve is by the bite condition design, and nip angle changes with contact arc in rolling district;
As seen from Figure 2: rolled piece is by behind the rolling district 211 of reducing roll, rolled piece has become a variable cross-section body by a uiform section body, in order to obtain equiform new uiform section body, Ding Hou district 210 and Disengagement zone 212 except being arranged, rolling district 211 must be arranged also on many curves of roll section; The function in Ding Hou district is the uiform section body that precise thickness is arranged after making rolled piece rolling, and the Ding Hou district has enough length in design, guarantees that rolled piece can repeatedly pass through, to improve the thickness deviation of rolled piece; The function of Disengagement zone then is to allow rolled piece can break away from roll, and the certain stroke of energy rollback under the pulling of feed mechanism allows rolled piece begin the rolling of next circulation, thereby obtains the same new uiform section body of continuous shape; In other words the motion of rolled piece is a step motion in the operation of rolling of the present utility model.
The operation of rolling of the present utility model and existing reciprocating rolling mill are different, and common reciprocating rolling mill is that working roll is swung back and forth at specific curved section, and rolling-mill housing moves back and forth, and rolled piece travels forward; And rolling mill roll of the present utility model is only made unidirectional rotary motion, and frame maintains static, but rolled piece must move back and forth, and the realization of this process is cooperated by preceding kink and back kink to be finished.
Preceding kink can be made up of movable bend wheel and hydraulic cylinder, also can be made up of movable bend wheel and weight, and function is the advance and retreat of workpiece between balance and compensation milling train and the coiling machine.Because rolled piece moves forward all the time in the operation of rolling, in other words coiling machine is to batch forward all the time when rolling, in order not influence the operate as normal that retreats and interfere milling train of rolled piece, preceding kink is finished balance and compensate function by upper and lower the moving of movable bend wheel.
The milling train body is made up of motor, decelerator, double helical tooth wheel seat, universal catcher, rolling-mill housing, reducing roll, screwdown gear etc., and function is the rolled piece that shuts out given size.
Back kink is made up of depress roller 33, changed course roller 32, feed mechanism 31 and feed control device etc., function be the forward and back of rolled piece between balance and compensation milling train and the preceding kink and drag rolled piece after move, finish rolled piece by the variable cross-section body, to the process of new uiform section body and the moulding of back kink.
As shown in Figure 2, reducing roll section is formed three districts by several sections curves: rolling district 211, Ding Hou district 210, Disengagement zone 212.
Rolling district by little extremely big, considers material yield limit σ s and total working modulus ε in this district's sweep
∑Relation, this curve is made up of several sections different curves, is controlled at optimum range with distribution, metal flow and the nip angle that guarantees draught pressure, this curved section of different materials has different curve combinations.As seen from Figure 3: it is variable cross-section body 213 that rolled piece forms one by this back, district.
The Ding Hou district, identical at this district's arc radius, and be the zone of reducing roller section radius maximum, the arc length in this district has enough length in the design, guarantees that rolled piece can repeatedly pass through, to improve the thickness and precision of rolled piece.Rolled piece forms required uiform section body 214 (see figure 3)s by this back, district.
The Disengagement zone, be the zone of reducing roll section radius minimum, this district will allow rolled piece can break away from roll in design, and can satisfy the time requirement of the certain stroke of rollback, allow rolled piece begin the rolling of next circulation, thereby obtain the same new uiform section body of continuous shape.
As seen from Figure 3: the rolled piece that the reducing roll shuts out, the cross section is made up of variable cross-section body and uiform section body, in order to obtain the same uiform section body of continuous shape, rolled piece must retreat certain stroke makes rolled piece produce new uiform section body in next one circulation rolling, so circulates and finishes the whole operation of rolling.
Claims (7)
1. a reciprocating reducing roller comprises workpiece (4), back kink (3), milling train body (2), preceding kink (1); Comprise roll (21) and rolling-mill housing (22) in the milling train body (2), preceding kink (1) comprises a fixedly bend wheel (11); It is characterized in that: the section of described roll (21) is the reducing section, and does fixedly to rotatablely move around axle (23); Described rolling-mill housing (22) is fixing; Described back kink (3) comprises that also makes the forward and backward mobile feed mechanism of workpiece (31), preceding kink (1) also comprise one with fixing bend wheel (11) movable bend wheel (12) that link to each other, that can make progress or move down.
2. reciprocating reducing roller according to claim 1 is characterized in that: the reducing section of described roll (21) is made up of the curve sealing; Described closed curve can be made up of the eccentric arc of a plurality of different radiis.
3. reciprocating reducing roller according to claim 1 and 2 is characterized in that: described back kink (3) also comprises depress roller (33), changed course roller (32).
4. reciprocating reducing roller according to claim 1 and 2 is characterized in that: the distance that described movable bend wheel (12) moves up is identical with the distance that workpiece (4) is return.
5. reciprocating reducing roller according to claim 3 is characterized in that: the distance that described movable bend wheel (12) moves up is identical with the distance that workpiece (4) is return.
6. reciprocating reducing roller according to claim 4 is characterized in that: the described movable bend wheel (12) that moves up is connected with hydraulic cylinder (13) or weight.
7. reciprocating reducing roller according to claim 5 is characterized in that: the described movable bend wheel (12) that moves up is connected with hydraulic cylinder (13) or weight.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 200520047142 CN2868478Y (en) | 2005-12-01 | 2005-12-01 | Reciprocating-reducing rolling mill |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 200520047142 CN2868478Y (en) | 2005-12-01 | 2005-12-01 | Reciprocating-reducing rolling mill |
Publications (1)
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CN2868478Y true CN2868478Y (en) | 2007-02-14 |
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CN 200520047142 Expired - Fee Related CN2868478Y (en) | 2005-12-01 | 2005-12-01 | Reciprocating-reducing rolling mill |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100423859C (en) * | 2006-04-10 | 2008-10-08 | 上海格林赛高新材料有限公司 | Reciprocating reducing roller |
CN102172834A (en) * | 2010-12-30 | 2011-09-07 | 宝山钢铁股份有限公司 | Production line and process for continuous rolling of single rack |
CN102744307A (en) * | 2012-07-10 | 2012-10-24 | 北方工业大学 | Variable cross-section roll bending forming method and device |
-
2005
- 2005-12-01 CN CN 200520047142 patent/CN2868478Y/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100423859C (en) * | 2006-04-10 | 2008-10-08 | 上海格林赛高新材料有限公司 | Reciprocating reducing roller |
CN102172834A (en) * | 2010-12-30 | 2011-09-07 | 宝山钢铁股份有限公司 | Production line and process for continuous rolling of single rack |
CN102172834B (en) * | 2010-12-30 | 2015-04-01 | 宝山钢铁股份有限公司 | Production line and process for continuous rolling of single rack |
CN102744307A (en) * | 2012-07-10 | 2012-10-24 | 北方工业大学 | Variable cross-section roll bending forming method and device |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C17 | Cessation of patent right | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20070214 Termination date: 20101201 |