CN2853844Y

CN2853844Y - Carpet weaving machine

Info

Publication number: CN2853844Y
Application number: CN 200520130328
Authority: CN
Inventors: 吕相军
Original assignee: Individual
Current assignee: Individual
Priority date: 2005-10-31
Filing date: 2005-10-31
Publication date: 2007-01-03
Anticipated expiration: 2015-10-31

Abstract

The utility model disclose a carpet weaving machine comprising a body frame, three lateral warp beams, a longitude adjusting system, longitude trans-placement system, a longitude combing, a cashmere pressing system and a tufting board system, wherein the lateral warp beam of rotation can be rotatally installed in the body frame, one axis provided by both the top and the bottom, another one is located in the after of the bottom, the three lateral warp beams forms the triangular-shaped support structure to tense the warp, the underneath of the top axis on the positive of the body frame is equipped longitude adjusting system, the underneath of the longitude adjusting system is equipped the longitude trans-placement system, the underneath of the longitude trans-placement system is equipped the longitude combing and cashmere pressing system, the underneath the longitude combing and cashmere pressing system is equipped the tufting board system, and the tufting system is located in the behind of the carpet-weaving cover. The utility model has simple structure; convenience to be operated, high weaving efficiency, the traditional manual weaving can be efficiently substituted, the manual weaving requirement can be satisfied by the woven Persian carpet.

Description

A kind of novel carpet braiding machine

Technical field

The utility model relates to a kind of weaving machinery, is meant a kind of cramp knit unit of knot Persia silk rug of 8 words that is used to weave or rather.

Background technology

At present, the knot Persia silk rug of cramping of 8 words with unique technology appearance style is formed by traditional manual skill braiding substantially, complex procedures not only, and braiding difficulty and labour intensity are all very big, can not adapt to the modern production standard and the market demand, at this situation, some mechanical braiding machines are just come out one after another, disclose a kind of " Persia silk rug braiding machine " as Chinese patent CN97219679.X, it is mainly by propping up through axle, the warp adjuster, comb is formed through pressing dimension device and synthetic tuff mechanism, though this braiding machine can replace manual braiding to a certain extent, alleviate people's labour intensity, but the interleaved processes of its combination knitting needle is complicated, and work efficiency is low, is difficult to popularize.

The utility model content

At the deficiency that prior art exists, the purpose of this utility model is to provide a kind of simple in structure, easy to operate and novel carpet braiding machine that braid efficiency is high, and the Persia silk rug that this braiding machine wove can reach hand-knitted requirement fully.

For achieving the above object, the technical solution adopted in the utility model is: a kind of novel carpet braiding machine, comprise frame, three through axle, the warp Adjustment System, warp dislocation system, longitude combing and cashmere pressing system and synthetic tuff needle plate system, prop up and be installed in rotation on the frame through axle, the frame front is respectively established one up and down through axle, another root props up through axle and is positioned at the frame back lower place, three the triangular shape supporting constructions that are formed for tightening warp through axle, upward propping up through the axle below of frame front is provided with the warp Adjustment System, warp Adjustment System below is provided with warp dislocation system, warp dislocation system below is provided with the longitude combing and cashmere pressing system, longitude combing and cashmere pressing system below is provided with synthetic tuff needle plate system, and synthetic tuff needle plate system is positioned at the behind of braiding carpet face.

Described warp Adjustment System comprises supporting seat, the lease making plate, draw through cross bar and menstruation regulating handle, two supporting seats are fixed on the both sides in frame front, its spacing is with suitable through shaft length, the lease making plate is installed in rotation between two supporting seats, its two ends are provided with gear, two draw through cross bar and are positioned at lease making plate front and back position place, respectively draw and be separately fixed at the tooth bar end that is meshed with lease making plate two ends gear through the two ends of cross bar, tooth bar is horizontally disposed with and left-right symmetry, draw through cross bar and can move horizontally front and back under the drive of lease making plate gear, the menstruation regulating handle is fixed in the rotating shaft of lease making plate.

The gear of described lease making plate one end is provided with two toothed rack up and down that are meshed with it, and the other end is symmetrical with it, and two draw through cross bar and are separately positioned on the up and down outer end of tooth bar, lease making plate gear can drive two draw through cross bar do level in opposite directions or deviate from motion.

Described menstruation regulating handle is a U-shaped handle frame, and its two ends and lease making plate two ends fix.

Described warp dislocation system comprises puts pallet, the bloody stool during menstruation plate, panel, eccentric wheel and handle, two bloody stool during menstruation plates are hinged into parallelogram dislocation frame with two panels, the side toothing that two panels is relative, flexibly connect by finer wire between the crown, form some equidistant warp holes, put pallet and be fixed on the frame both sides, two middle side parts of dislocation frame are that the middle part of bloody stool during menstruation plate is provided with rotating shaft, the dislocation frame is installed in two by this rotating shaft and puts on the pallet, wherein the bloody stool during menstruation plate of a side is connected with drive rod, and drive rod is provided with notch, and eccentric wheel is set in the notch, eccentric wheel is installed in by rotating shaft and puts on the pallet, and handle is arranged in the eccentric wheel rotating shaft.

The comb that described longitude combing and cashmere pressing system comprises folding arm and is provided with row's pin tooth is through plate, and comb is provided with folding arm through the two ends of plate, and folding arm is fixed on the frame of both sides, makes the comb can be up and down through plate.

Described synthetic tuff needle plate system comprises colo(u)r streak needle plate, shorn velvet device and grillage, look needlework plate is provided with row's faller gill, the one end is provided with and can makes its faller gill and the pin meshing corresponding groove that connect of comb on plate, gear is equipped with at colo(u)r streak needle plate two ends, grillage is provided with the tooth bar and the dovetail slideway that can be meshed with it, handle is arranged on an end of colo(u)r streak needle plate, and grillage is installed in the frame both sides by jacking system.

Described jacking system comprises T type threaded screw rod, bearing, bevel type gear axis and manual handle.

Described grillage is provided with slide plate chair, and slide plate chair is provided with dovetail slideway and the T type slideway that slides for the colo(u)r streak needle plate.

The end that prop up through axle described bottom is provided with turbine, the worm structure that can drive its rotation, props up and drives the braiding carpet face again around rotation through axle.

The back of described colo(u)r streak needle plate is provided with the track that can be connected with each braiding machine, can make the colo(u)r streak needle plate circulate in every braiding machine.

Described frame is triangular shape, and three lay respectively at its angle point place through axle.

The utility model 8 words are cramped knot Persia silk rug braiding machine compared with prior art, taken into full account the complexity of Persia silk rug braiding knotting, the warp Adjustment System that is provided with, warp dislocation system, longitude combing and cashmere pressing system and synthetic tuff needle plate system, all operate with the armstrong's patent form, the traditional method of one pin, one needle knitting during with the knitting wool of craft braiding in the past, changing many machines into is one group, the flow process operation, every row's colo(u)r streak plate is finished the knotting program and is only needed 60 seconds, one row's colo(u)r streak plate can respectively be knitted delegation continuously on 20 machines, used the whole row's of whole row braid method instead, greatly improved operating efficiency, compare with the braiding of similar hand-made carpet and can improve many times of effects, have remarkable economic efficiency.

Description of drawings

Fig. 1 is the perspective view of the utility model novel carpet braiding machine;

Fig. 2 is the side view of Fig. 1;

Fig. 3 is the structural representation of warp Adjustment System;

Fig. 4 is the structural representation of warp dislocation system;

Fig. 5 is the structural representation of longitude combing and cashmere pressing system;

Fig. 6 is the structural representation of colo(u)r streak needle plate;

Fig. 7 is the structural representation of synthetic tuff needle plate system;

Fig. 8 is the braiding process schematic diagram of the utility model novel carpet braiding machine.

Specific embodiment

Below in conjunction with accompanying drawing the utility model is described in further detail.

Description of reference numerals:

1---frame 2---propped up through axle

3---warp Adjustment System 4---warp dislocation system

5---longitude combing and cashmere pressing system 6---synthetic tuff needle plate system

7---supporting seat 8---lease making plate

9---drawing---menstruation regulating handle through whippletree 10

11---gear 12---tooth bar

13---putting pallet 14---bloody stool during menstruation plate

15---panel 16---eccentric wheel

17---handle 18---finer wire

19---rotating shaft 20---drive rod

21---notches 22---fold arm

23---comb is through plate 24---colo(u)r streak needle plate

25---grillage 26---faller gill

27---gear 28---tooth bar

29---handle

As Fig. 1, overall structure schematic diagram shown in Figure 2, mainly by frame 1, three through axle 2, warp Adjustment System 3, warp dislocation system 4, longitude combing and cashmere pressing system 5 and synthetic tuff needle plate system 6 constitute, three are installed in rotation on the frame 1 through axle 2, frame 1 is triangular shape, three lay respectively at its angle point place through axle, frame 1 front is respectively established one up and down through axle, another root props up the back lower place that is positioned at frame 1 through axle, three the triangular shape supporting constructions that are formed for tightening warp through axle, a bottom end through axle is provided with the turbine that can drive its rotation, worm structure, prop up and drive the braiding carpet face again around rotation through axle, carry out braiding by row, upward propping up through the axle below of frame front is provided with warp Adjustment System 3, the below of warp Adjustment System 3 is provided with warp dislocation system 4, the below of warp dislocation system 4 is provided with longitude combing and cashmere pressing system 5, and the below of longitude combing and cashmere pressing system 5 is provided with synthetic tuff needle plate system 6, and synthetic tuff needle plate system 6 is positioned at the behind of braiding carpet face.

As Fig. 1, Fig. 2, warp Adjustment System shown in Figure 3, this system is mainly by supporting seat 7, lease making plate 8, draw through cross bar 9 and menstruation regulating handle 10 and constitute, two supporting seats 7 are fixed on the positive both sides of frame 1, its spacing is with suitable through the length of axle 2, lease making plate 8 is installed in rotation between two supporting seats 7, its two ends are provided with gear 11, gear 11 is provided with the tooth bar up and down 12 that is meshed with it, tooth bar 12 is horizontally disposed with, two draw the outer end of tooth bar 12 about cross bar 9 is separately positioned on, lease making plate gear 11 can drive two draw through cross bar 9 do level in opposite directions or deviate from motion, menstruation regulating handle 10 is a U-shaped handle frame, its two ends and lease making plate two ends fix.

As Fig. 1, Fig. 2, warp dislocation system shown in Figure 4, this system is mainly by putting pallet 13, bloody stool during menstruation plate 14, panel 15, eccentric wheel 16 and handle 17 constitute, two bloody stool during menstruation plates 14 are hinged with the end of two panels 15, form parallelogram dislocation frame, two panels 15 relative sides become 90 degree zigzag, flexibly connect by finer wire 18 between the crown, form some equidistant warp holes, swing property is very good, put pallet 13 and be fixed on the frame both sides, two middle side parts of dislocation frame are that the middle part of bloody stool during menstruation plate 14 is provided with rotating shaft 19, the dislocation frame is installed in two by this rotating shaft and puts on the pallet 13, the dislocation frame can be by dislocation swing about this rotating shaft and bearing thereof, wherein the bloody stool during menstruation plate of a side is connected with drive rod 20, and drive rod 20 is provided with notch 21, and eccentric wheel 16 is set in the notch 21, eccentric wheel 16 is installed in by rotating shaft and puts on the pallet 13, and handle 17 is arranged in the eccentric wheel rotating shaft.In use, shake handle 17 and drive eccentric wheel 16 rotations,, criticize through reaching the bloody stool during menstruation position before and after driving like clockwork by biside plate drive panel 15 left and right sides changing of the relative positions of notch 21.

Longitude combing and cashmere pressing system as shown in Figure 5, this system mainly is made of through plate 23 folding arm 22 and the comb that is provided with row's pin tooth, comb is provided with folding arm 22 through the two ends of plate 23, folding arm 22 is fixed on the frame of both sides, can make comb up and down through plate 23 by operating grip.

As Fig. 1, Fig. 2, Fig. 6, synthetic tuff needle plate system shown in Figure 7, this system is mainly by colo(u)r streak needle plate 24, shorn velvet device and grillage 25 constitute, look needlework plate 24 is provided with row's faller gill 26, the one end is provided with and can makes its faller gill and the pin meshing accurate errorless corresponding groove that connect of comb on plate, under the guiding of longitude combing and cashmere pressing pin tooth, before and after can passing like clockwork, criticizes faller gill 26 through arriving the synthetic tuff position, gear 27 is equipped with at colo(u)r streak needle plate 24 two ends, grillage 25 is provided with the tooth bar 28 and the dovetail slideway that can be meshed with it, handle 29 is coaxial fixing with gear 27, advance and retreat before and after can making the colo(u)r streak needle plate, grillage 25 is installed in the frame both sides by jacking system, jacking system comprises T type threaded screw rod, bearing, bevel type gear axis and manual handle, certainly also can adopt other common lifting structures, as long as can realize moving on the whole and descending of synthetic tuff needle plate system, here just no longer be described in detail, grillage 25 is provided with slide plate chair, slide plate chair is provided with dovetail slideway and the T type slideway that slides for the colo(u)r streak needle plate, the back of colo(u)r streak needle plate 24 is provided with the track that can be connected with each braiding machine, can make the colo(u)r streak needle plate circulate in every braiding machine, improve braid efficiency.

The utility model forms 8 word buttons with the method for bloody stool during menstruation, and whole process includes processes such as lease making, bloody stool during menstruation inserting needle, the withdraw of the needle, Hui Jing, below substep the tie a knot using method of 8 word buttons of this machine is described in detail.

1, arrange warp: warp is walked around the top prop up the warp hole that is passed down through the bloody stool during menstruation system through axle 2, pass two Zhi Jing in every warp hole, warp backs on top behind axle through other two and props up through axle 2, formation is around shape Zhi Jing, reach required width, the bottom is equipped with through the both sides of axle and draws through device, can with through the tension, after warp is tightened, batch warp before and after telling again, the back is criticized through assigning to the front, before batch through assigning to the back, then lease making plate 8 is inserted in the middle of warp, front and back are criticized and are used as comprehensive method after separately and draw on cross bar 9 before and after being fixed on, drawing under the effect of cross bar 9 and lease making plate 8, whole row through can before and after interactive, the colo(u)r streak on the colo(u)r streak needle plate is set type with artificial, the colo(u)r streak needle plate enters the lifting platform duty by hoistway.

2, braiding (as shown in Figure 8):

1. the moving menstruation regulating handle 10 of plate upwards pushes away, lease making plate 8 and gear thereof are rotated, and drive to draw by tooth bar 12 and move forward and backward through whippletree 9, criticize before and after making through the transposition of reporting to the leadship after accomplishing a task, lease making plate 8 is parastate, front and back are criticized through separately, back batch through preceding, preceding batch through after, front and back are criticized through very accurately being controlled at 90 of two ends, bloody stool during menstruation system warp hole and are spent in the dedendum angles;

2. rotate bloody stool during menstruation handle 17 in the bloody stool during menstruation system and drive eccentric wheels 16 and rotate, under the promotion of

eccentric wheel

16,15 left and right sides changing of the relative positions of bloody stool during menstruation panel, thus by the tooth root troughed belt moving after be moved to the left, the preceding inserting needle synthetic tuff state that reaches through moving right;

3. control crank will be combed through system's from top to down and comb to knitting the blanket working face, and the face of deactivating is got back to original position behind guiding colo(u)r streak needle plate inserting needle;

4. to the handle of the moving colo(u)r streak needle plate system of header board,, make colo(u)r streak needle plate 24 enter the synthetic tuff face by warp by the gear motion of gear, tooth bar, shown in Fig. 8 (1), plate fixed handle backward makes colo(u)r streak stay the blanket face then, the colo(u)r streak pin withdraws from the synthetic tuff working face by warp, shown in Fig. 8 (2);

5. promote the handle 17 of bloody stool during menstruation system, drive eccentric wheel 16 and turn right, under the promotion of

eccentric wheel

16,15 left and right sides changing of the relative positions of bloody stool during menstruation system panel realize the move left and right of forward and backward batch of warp, and formation inserting needle synthetic tuff state is shown in Fig. 8 (8);

6. to the moving colo(u)r streak needle plate handle 29 of header board, make the colo(u)r streak needle plate enter the synthetic tuff working face, shown in Fig. 8 (3), rotating lifting handle colo(u)r streak needle plate rises, make colo(u)r streak, faller gill and warp form triangle, shown in Fig. 8 (4), cut off colo(u)r streak with the synthetic tuff device then, shown in Fig. 8 (5), driving handle makes the colo(u)r streak faller gill withdraw from the synthetic tuff working face by warp after cutting off colo(u)r streak, and shown in Fig. 8 (6), 3. repeating step is depressed into synthetic tuff blanket face knitting zone, promote bloody stool during menstruation system handle 17 again, make warp get back to holding state;

7. the moving menstruation regulating handle 10 of plate upwards pushes away, lease making plate 8 and gear thereof are rotated, lease making plate 8 is upright state, drive to draw by tooth bar 12 front and back are criticized through retracting after through whippletree 9, draw through cross bar 9 preceding batch through retracting anteposition, by the bloody stool during menstruation return colo(u)r streak is criticized through finishing the 8 words knot flow process of cramping around front and back.

8. the moving menstruation regulating handle 10 of upper and lower plates was finished the latitude program drawing under the motion of cross bar and lease making plate.

Can finish a braiding of arranging the carpet synthetic tuff through said process, repeat said process and can improve braid efficiency exponentially, have remarkable economic efficiency.

Certainly; the utility model is not limited to above-mentioned preferred forms; anyone can draw other various forms of products under enlightenment of the present invention; drive to draw by other modes as the lease making plate and seesaw through cross bar; or the bloody stool during menstruation system adopts other type of drive; or synthetic tuff needle plate system adopts other front and back, and elevating movement mode; no matter but on its shape or structure, do any variation; every have identical with a application or akin technical scheme, all drops within the protection domain of the present utility model.

Claims

1, a kind of novel carpet braiding machine, it is characterized in that, comprise frame, three through axle, the warp Adjustment System, warp dislocation system, longitude combing and cashmere pressing system and synthetic tuff needle plate system, prop up and be installed in rotation on the frame through axle, the frame front is respectively established one up and down through axle, another root props up through axle and is positioned at the frame back lower place, three the triangular shape supporting constructions that are formed for tightening warp through axle, upward propping up through the axle below of frame front is provided with the warp Adjustment System, warp Adjustment System below is provided with warp dislocation system, warp dislocation system below is provided with the longitude combing and cashmere pressing system, longitude combing and cashmere pressing system below is provided with synthetic tuff needle plate system, and synthetic tuff needle plate system is positioned at the behind of braiding carpet face.

2, novel carpet braiding machine according to claim 1, it is characterized in that, described warp Adjustment System comprises supporting seat, the lease making plate, draw through cross bar and menstruation regulating handle, two supporting seats are fixed on the both sides in frame front, its spacing is with suitable through shaft length, the lease making plate is installed in rotation between two supporting seats, its two ends are provided with gear, two draw through cross bar and are positioned at lease making plate front and back position place, respectively draw and be separately fixed at the tooth bar end that is meshed with lease making plate two ends gear through the two ends of cross bar, tooth bar is horizontally disposed with and left-right symmetry, draws through cross bar to move horizontally front and back under the drive of lease making plate gear, and the menstruation regulating handle is fixed in the rotating shaft of lease making plate.

3, novel carpet braiding machine according to claim 2, it is characterized in that, the gear of described lease making plate one end is provided with two toothed rack up and down that are meshed with it, the other end is symmetrical with it, two draw through cross bar and are separately positioned on the up and down outer end of tooth bar, lease making plate gear can drive two draw through cross bar do level in opposite directions or deviate from motion.

4, novel carpet braiding machine according to claim 1, it is characterized in that, described warp dislocation system comprises puts pallet, the bloody stool during menstruation plate, panel, eccentric wheel and handle, two bloody stool during menstruation plates are hinged into parallelogram dislocation frame with two panels, the side toothing that two panels is relative, flexibly connect by finer wire between the crown, form some equidistant warp holes, put pallet and be fixed on the frame both sides, two middle side parts of dislocation frame are that the middle part of bloody stool during menstruation plate is provided with rotating shaft, the dislocation frame is installed in two by this rotating shaft and puts on the pallet, wherein the bloody stool during menstruation plate of a side is connected with drive rod, and drive rod is provided with notch, and eccentric wheel is set in the notch, eccentric wheel is installed in by rotating shaft and puts on the pallet, and handle is arranged in the eccentric wheel rotating shaft.

5, novel carpet braiding machine according to claim 1, it is characterized in that the comb that described longitude combing and cashmere pressing system comprises folding arm and is provided with row's pin tooth is through plate, comb is provided with folding arm through the two ends of plate, folding arm is fixed on the frame of both sides, makes the comb can be up and down through plate.

6, novel carpet braiding machine according to claim 1, it is characterized in that, described synthetic tuff needle plate system comprises colo(u)r streak needle plate, shorn velvet device and grillage, look needlework plate is provided with row's faller gill, the one end is provided with and can makes its faller gill and the pin meshing corresponding groove that connect of comb on plate, and gear is equipped with at colo(u)r streak needle plate two ends, and grillage is provided with the tooth bar and the dovetail slideway that can be meshed with it, handle is arranged on an end of colo(u)r streak needle plate, and grillage is installed in the frame both sides by jacking system.

7, novel carpet braiding machine according to claim 6 is characterized in that, described jacking system comprises T type threaded screw rod, bearing, bevel type gear axis and manual handle.

8, novel carpet braiding machine according to claim 6 is characterized in that, described grillage is provided with slide plate chair, and slide plate chair is provided with dovetail slideway and the T type slideway that slides for the colo(u)r streak needle plate.

9, novel carpet braiding machine according to claim 6 is characterized in that, the back of described colo(u)r streak needle plate is provided with the track that can be connected with each braiding machine, can make the colo(u)r streak needle plate circulate in every braiding machine.

10, novel carpet braiding machine according to claim 1 is characterized in that, the end that prop up through axle described bottom is provided with turbine, the worm structure that can drive its rotation, props up and drives the braiding carpet face again around rotation through axle.