CN2841589Y - Numerical control winch and oil cylinder type hydraulic tensioning device - Google Patents

Numerical control winch and oil cylinder type hydraulic tensioning device Download PDF

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Publication number
CN2841589Y
CN2841589Y CN 200520075886 CN200520075886U CN2841589Y CN 2841589 Y CN2841589 Y CN 2841589Y CN 200520075886 CN200520075886 CN 200520075886 CN 200520075886 U CN200520075886 U CN 200520075886U CN 2841589 Y CN2841589 Y CN 2841589Y
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China
Prior art keywords
tension
hydraulic
oil cylinder
winch
control
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Expired - Fee Related
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CN 200520075886
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Chinese (zh)
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刘金龙
张德坤
葛世荣
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China University of Mining and Technology CUMT
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China University of Mining and Technology CUMT
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Abstract

The utility model relates to a numerical control winch and an oil cylinder type hydraulic tensioning device. A man-machine interface is adopted for operation, and a programmable controller (PLC) is adopted for control. A hydraulic winch and a tension adjustable oil cylinder are used as a tensioning actuating mechanism, and the tension can be arranged through electric appliance control, digital display and the man-machine interface. Variation condition of the tension can be monitored at real time, and automatic start to a belt type conveyer and size control of the tension when the belt type conveyer normally runs can be realized. The utility model satisfy the requirement of slip preventing when a conveying belt is started and different requirements to the tension when the conveying belt normally runs. The tension pull force at starting, running and stopping states when the belt type conveyer run forwards and backwards can be arbitrarily arranged by the man-machine interface. Long-distance adjustment and pretension of the belt type conveyor can be realized by the hydraulic winch, short-distance stroke adjustment and quick adjustment of the tension can be realized by the tension adjustment oil cylinder, and personnel operation and control do not need. The utility model has the advantages of reasonable structure, high reliability, low failure rate, low maintenance cost, energy consumption saving and long service life.

Description

Numerical control winch and cylinder type Hydranlic tensioner
Technical field
The utility model relates to numerical control winch and cylinder type Hydranlic tensioner, is particularly useful for adjustment and the control of ground such as harbour, harbour, power plant, washery with the tensile force that the stroke of tension amount is big in the belt conveyer operational process.
Background technology
Belt conveyer is one of actv. load transfer device at present, has that traffic capacity is big, simple in structure, investment cost is relatively low and characteristics such as easy to maintenance.Tightening device is the important component part in the belt conveyer, and the quality of its performance directly influences the performance of belt conveyer.The main effect of tightening device guarantees to carry to have enough tension force exactly, prevents skidding.
Domestic common belt conveyer tightening device has weight tensioning and jinny tensioning at present, has occurred hydraulic oil cylinder type and hydraulic wireline winch formula tightening device in recent years again.The gravity takeup structure is the simplest, and is most widely used general, and its advantage is that the tensioning displacement is variable, and shortcoming is that tensile force is constant, is unfavorable for regulation and control starting and operating tensile force; The fixed type tightening device is meant that belt tensioning drum can sway change tensile force at the conveyer prestart with after shutting down; but just can adjust after must and shutting down at prestart; and the position is constant all the time in operational process; tensile force changes with the variation of tension force, also is to be unfavorable for regulation and control starting and operating tensile force.Because the fixed tensioning mode can only regularly be adjusted the tensioning degree of load-transfer device, generally be initially located in tensioning state, make the load-transfer device of belt conveyer bear extra increment load, therefore tensile force increases along with the load-transfer device permanent deformation and reduces gradually in operational process, skidding often occurs.When existing hydraulic oil cylinder type tightening device can require to regulate conveyer arbitrarily according to the difference of the different operating modes of conveyer and belt tension and starts and the tensile force during smooth operation; can compensate the elongation of load-transfer device; make conveyer start steadily; can protect load-transfer device preferably; but the stroke of tension of this hydraulic oil cylinder type tightening device is subjected to the restriction of oil cylinder length to a great extent; but also digital control required tensile force, the realization automatic guidance set arbitrarily of impassabitity.
Summary of the invention
In view of the problem that prior art exists, the purpose of this utility model provide a kind of can satisfy the tensile force stroke long, in good time, appropriate regulation, fast numerical control winch and the cylinder type Hydranlic tensioner of speed of response.
The utility model numerical control winch and cylinder type Hydranlic tensioner, it comprises mainly by electrical motor, fuel tank, oil pump, by pass valve, electricity liquid ratio relief valve, compression indicator, the Hydraulic Station that hydraulic valve bank constitutes, tension detector, the tension adjustment oil cylinder, the tensioning dolly, be provided with electrical control cubicles between the tension detector of connection tension adjustment oil cylinder and the Hydraulic Station, with be provided with energy storage and hydraulic wireline winch in the oil circuit that the tension adjustment oil cylinder links to each other, the piston rod end that is located at the tension adjustment oil cylinder of tensioning dolly side is provided with a pulley, pulley and two pulley symmetries that are located on the tensioning dolly, the steel rope on the connection hydraulic wireline winch circle tube is M shape and walks around the side that three pulleys are fixed on the tension adjustment oil cylinder.
The utility model numerical control winch and cylinder type Hydranlic tensioner, described electrical equipment control is provided with Programmable Logic Controller (PLC) cashier's office in a shop, face is provided with man-machine interface, and inside is provided with A/D and D/A mixing module, proportional amplifier plate, power module, intermediate relay, AC contactor and the button electric elements that link to each other with man-machine interface.Oil pump is provided with filter towards the pipeline of hydraulic valve bank in the described Hydraulic Station, and the pipe that hydraulic valve bank is led to electricity liquid ratio relief valve is provided with filter; Described hydraulic wireline winch comprises HM Hydraulic Motor, the reel that links to each other with HM Hydraulic Motor, and the reel side is provided with drg.
The beneficial effect of the utility model numerical control winch and cylinder type Hydranlic tensioner is:
1. adopt hydraulic wireline winch and tension adjustment oil cylinder fit system as the tensioning actuating unit: to realize the adjustment and the pretension of belt conveying captain distance realizing short-range stroke adjustment and reflection fast by the tension adjustment oil cylinder by hydraulic wireline winch.Thereby realize automatically the tension force of belt conveyer when starting big (1.1-1.5 of tension force doubly when being about normal operation), the little tensioning action of tension force during normal operation, with satisfy prevent from when load-transfer device starts to skid and load-transfer device when normally moving to the different requirements of tensile force.
2. stroke of tension is big, comformability is strong: can design stroke of tension as the case may be, the Chu Shengliang that rationally matches winch realizes the needs of stroke of tension, satisfies the requirement of various dissimilar belt conveyers to tightening device.
3. adopt the cold reserve mode: the unloading phase of belt conveyer, Hydraulic Station starts, the pressure control of setting according to man-machine interface starts tension force, running tension, after belt conveyer operates steadily, the Hydraulic Station outage, utilize energy storage that the tension adjustment oil cylinder is carried out cold reserve, make the tension adjustment oil cylinder keep constant tensile force.Can reduce energy loss and fault rate thereof that the operation of electrical motor and hydraulic pressure component element long period brings.
4. adopt tension monitor to detect the tensile force of tension adjustment oil cylinder in real time: the signal that detects to be offered Programmable Logic Controller (PLC), make it participate in control.At the belt conveyer normal operating phase, owing to Hydraulic Elements are revealed or reason such as belt elongation when causing tensile force to reduce, the signal that detects when tension monitor is during less than certain setting value, and Hydraulic Station restarts and reaches normal tensioning pulling force.
5. tensioning speed is fast, response time short: when belt conveyer starts; the slack list of load-transfer device can laxly suddenly be extended; tensioning hydro-cylinder is under the effect of energy storage; can shrink the elongation of piston rod compensation load-transfer device at once; reduce of the impact of load-transfer device slack list to pilled-in selvedge; make the belt conveyer starting steadily, reliably, and protected load-transfer device preferably, reduce the generation of broken belt accident.Produce fluctuation when load-transfer device is extended suddenly when external disturbance or load-transfer device dynamic tension during normal operation, energy storage can in time absorb the elongation of load-transfer device slack list, and the fluctuation of minimizing load-transfer device dynamic tension makes system be in pressure constant state, prevents to skid.
6. reliability height, fault rate are low, easy to maintenance: the maintenance of tightening device can not finished under the stopped status at belt conveyer, has reduced maintenance cost, has guaranteed the work-hours of belt conveyer.
7. but hydraulic wireline winch formula tightening device automatic compensation belt tension, better to large conveying quantity, long belt conveyor applicability, the hydraulic wireline winch tightening device can automatically be realized real-time control according to the variation of conveyer tension force, can prevent effectively that load-transfer device is in the skidding that rises, causes in the braking procedure, the rising of complete machine, deceleration and stopping performance are improved, to satisfy the requirement of the normal operation of belt conveyer.
Description of drawings
Fig. 1 is the utility model numerical control winch and cylinder type Hydranlic tensioner structural representation.
Fig. 2 is the utility model hydraulic wireline winch formula automatic takeup man-machine interface application drawing.
Among the figure: 1-electrical control cubicles 2-motor 3-oil pump 4-filter 5-hydraulic valve bank 6-filter 7-electricity liquid ratio relief valve 8-energy storage 9-tension detecting device 10-tension adjustment oil cylinder 11-steel rope 12-pulley 13-tensioning dolly 14-hydraulic wireline winch
The specific embodiment
Below in conjunction with accompanying drawing an embodiment of the present utility model is further described:
The utility model numerical control winch and cylinder type Hydranlic tensioner, it is mainly by Hydraulic Station, electrical control cubicles 1, tension detector 9, tension adjustment oil cylinder 10, energy storage 8 and hydraulic wireline winch 14 constitute, Hydraulic Station is mainly by electrical motor 2, fuel tank, oil pump 3, by pass valve, electricity liquid ratio relief valve 7, compression indicator, hydraulic valve bank 5 constitutes, electrical control cubicles 1 is located between the tension detector 9 and Hydraulic Station that connects tension adjustment oil cylinder 10, energy storage 8 is located in the oil circuit that links to each other with tension adjustment oil cylinder 10 with hydraulic wireline winch 14, the piston rod end of the tension adjustment oil cylinder 10 of tensioning dolly 13 sides is provided with a pulley 12, pulley 12 be located at two pulleys on the tensioning dolly 13 to being called equicrural triangle, connect steel rope 11 on hydraulic wireline winch 14 reels and be M shape and walk around the side that three pulleys are fixed on tension adjustment oil cylinder 10.The electric control cabinet face is provided with Programmable Logic Controller (PLC) and man-machine interface, and is provided with A/D and D/A mixing module, proportional amplifier plate, power module, intermediate relay, AC contactor and the button electric elements that link to each other with man-machine interface.The pipeline that oil pump 3 leads to hydraulic valve bank 5 in the Hydraulic Station is provided with filter 4, and the pipe that hydraulic valve bank 5 is led to electricity liquid ratio relief valve 7 is provided with filter 6; Hydraulic wireline winch 14 comprises HM Hydraulic Motor, the reel that links to each other with HM Hydraulic Motor, and the reel side is provided with drg.
Working process: the starter button of operation driver crawl belt conveyer, electric-control system 1 modulated pressure station electrical motor 2 starts, driving oil pump 3 rotates, arrive valve piece 5 by filter, and set up system oil pressure by the electromagnetic valve on the valve piece 5, by pass valve and check valve and electricity liquid ratio relief valve 7; System pressure is set by the man-machine interface in the electrical control cubicles 1, controls electricity liquid ratio relief valve 7 by A/D and D/A mixing module and proportional amplifier plate.Oil pressure passes through oil pipe A, B, C to hydraulic wireline winch 6, make the drg on the hydraulic wireline winch 14 open and make the HM Hydraulic Motor running, drive capstan drum lay winding wire ropes 11, on the tensioning dolly 13 of belt conveyer and the tension adjustment oil cylinder 10 pulley 12 is installed, steel rope 11 is walked around pulley 12 moves right the tensioning dolly 13 of belt conveyer, realize the pre-tensioning of load-transfer device, after belt tension reached certain pretension value, hydraulic wireline winch 14 shut down and brakes by drg; Hydraulic Station is given tension adjustment oil cylinder 10 fuel feeding by oil pipe D simultaneously, the piston rod of tension adjustment oil cylinder 10 moves right, make steel rope 11 tensionings of walking around pulley 12, the tensioning dolly 13 of belt conveyer moves right, and makes belt tension reach 150% (concrete numerical value can be set according to on-the-spot actual the requirement) of the normal runtime value of belt conveyer; After tension detecting device 9 detected load-transfer device and reaches belt conveyer and start tension force, electric-control system 1 sent a signal to the belt conveyer starting and quickens operation; After belt conveyer reaches the constant speed running state, electromagnetic valve and electricity liquid ratio relief valve 7 on the electric-control system 1 modulated pressure station valve piece 5 reduce the hydraulic efficiency pressure system oil pressure, at this moment the piston rod of tension adjustment oil cylinder 10 is to left movement, the tensioning dolly 13 of belt conveyer is thereupon to left movement, belt tension is reduced to the required tension value of normal operation, Hydraulic Station outage simultaneously relies on energy storage 8 to keep belt tension constant.
In belt conveyer normal transport process, tension detecting device 9 is monitored the tensile force of load-transfer device at any time, in case when finding tensile force less than 0.95 times of normal tensile force (tension value that the setting of this value should be skidded away from load-transfer device), it will restart Hydraulic Station by electric-control system 1, the hydraulic efficiency pressure system oil pressure increases, and pass through oil pipe D and give tension adjustment oil cylinder 10 fuel feeding, the piston rod of tension adjustment oil cylinder 10 moves right, make steel rope 11 tensionings of walking around pulley 12, the tensioning dolly 13 of belt conveyer moves right, and makes belt tension reach the normal runtime value of belt conveyer once more.After adjusting end, hydraulic efficiency pressure system quits work once more automatically.When needs stop the belt conveyer operation, only need press stop botton, belt conveyer tightening device meeting auto-stop when needing belt conveyer to start once more, repeats the aforesaid operations program and gets final product.
Fig. 2 is the man-machine interface figure on the electric-control system 1 of the digital modulated pressure automatic takeup of operation; electric-control system 1 adopts the man-machine interface operation; the mode of Programmable Logic Controller (PLC) control can realize the comprehensive automation control of digital modulated pressure automatic takeup; by man-machine interface the belt conveyer forward can be set arbitrarily; startup during antiport; operation; the tensioning pulling force of stopped status; set the back by Programmable Logic Controller (PLC) modulated pressure station; realize the adjustment and the pretension of belt conveying captain distance by hydraulic wireline winch; adjust oil cylinder by tensioning and realize short-range stroke adjustment and tensile force quick adjustment, need not again by personnel operation and control.
Digital modulated pressure automatic takeup can also be realized manual mode control; as long as switch is removed to " manually " position; can press " rotating ", " startup tension force ", " running tension " and buttons such as " shutdown tension force " then respectively, the differential tension value of man-machine setting is realized at electric-control system meeting modulated pressure station.

Claims (3)

1. numerical control winch and cylinder type Hydranlic tensioner, it comprises mainly by electrical motor (2), fuel tank, oil pump (3), by pass valve, electricity liquid ratio relief valve (7), compression indicator, the Hydraulic Station that hydraulic valve bank (5) constitutes, tension detector (9), tension adjustment oil cylinder (10), tensioning dolly (13), it is characterized in that: be provided with electrical control cubicles (1) between the tension detector (9) of connection tension adjustment oil cylinder (10) and the Hydraulic Station, with be provided with energy storage (8) and hydraulic wireline winch (14) in the oil circuit that tension adjustment oil cylinder (10) links to each other, the piston rod end that is located at the tension adjustment oil cylinder (10) of tensioning dolly (13) side is provided with a pulley (12), pulley (12) and two pulley symmetries that are located on the tensioning dolly (13), the steel rope (11) on connection hydraulic wireline winch (14) reel is M shape and walks around the side that three pulleys are fixed on tension adjustment oil cylinder (10).
2. numerical control winch according to claim 1 and cylinder type Hydranlic tensioner, it is characterized in that: the pipeline that oil pump in the described Hydraulic Station (3) leads to hydraulic valve bank (5) is provided with filter (4), and the pipe that hydraulic valve bank (5) is led to electricity liquid ratio relief valve (7) is provided with filter (6).
3. numerical control winch according to claim 1 and cylinder type Hydranlic tensioner is characterized in that: described hydraulic wireline winch (14) comprises HM Hydraulic Motor, the reel that links to each other with HM Hydraulic Motor, and the reel side is provided with drg.
CN 200520075886 2005-09-27 2005-09-27 Numerical control winch and oil cylinder type hydraulic tensioning device Expired - Fee Related CN2841589Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 200520075886 CN2841589Y (en) 2005-09-27 2005-09-27 Numerical control winch and oil cylinder type hydraulic tensioning device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 200520075886 CN2841589Y (en) 2005-09-27 2005-09-27 Numerical control winch and oil cylinder type hydraulic tensioning device

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Cited By (21)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101224844B (en) * 2007-01-15 2010-06-02 株式会社日立建筑系统 Belt teonsion mornitoring device for passenger conveying apparatus
CN101570274B (en) * 2008-04-30 2011-04-13 中国恩菲工程技术有限公司 Belt conveyor
CN102358592A (en) * 2011-10-27 2012-02-22 常德大汉专用汽车有限公司 Cushion valve group device of hydraulic winch
CN102718029A (en) * 2012-06-29 2012-10-10 太原向明机械制造有限公司 Vertical hydraulic tensioning device of round pipe belt conveyer
CN103224118A (en) * 2013-04-15 2013-07-31 新汶矿业集团有限责任公司 Automatic tensioning system of belt conveyor and applications thereof
CN103539028A (en) * 2013-10-28 2014-01-29 淮北惠临工贸有限责任公司 Double-roller hydraulic automatic tensioning endless rope winch
CN103727101A (en) * 2014-01-17 2014-04-16 安徽理工大学 Electronic control device for hydraulic pump station of mining flame-proof type endless rope winch
CN103964134A (en) * 2014-05-22 2014-08-06 成都海凌达机械有限公司 Regulating mechanism for stably regulating tension of carrier roller belt
CN103979268A (en) * 2014-05-22 2014-08-13 成都海凌达机械有限公司 Belt slack adjuster
WO2014180063A1 (en) * 2013-05-10 2014-11-13 深圳市华星光电技术有限公司 System for automatically feeding back and adjusting cullet conveying tension
CN104587713A (en) * 2014-12-25 2015-05-06 江苏一环集团有限公司 Stretching device of chain plate type mud scrapper
CN106115187A (en) * 2016-08-16 2016-11-16 车新宁 A kind of belt feeder automatic tensioner that can quickly discharge pulling force
CN107032245A (en) * 2017-05-02 2017-08-11 中国矿业大学 A kind of head sheave automatic force regulating device and method of extra deep shaft duplex type lifting system
CN107272588A (en) * 2017-07-28 2017-10-20 津上精密机床(浙江)有限公司 A kind of air transport rotary device
CN107973082A (en) * 2017-12-06 2018-05-01 徐工集团工程机械有限公司 A kind of movable crusher Control System of Belt Conveyer
CN110329936A (en) * 2019-06-27 2019-10-15 三一重机有限公司 Tension structure, static pressure board-plugging device wirerope elevator structure and static pressure board-plugging device
CN112357472A (en) * 2020-11-17 2021-02-12 中国矿业大学 Automatic tensioning device and tensioning control method for electro-hydraulic combined belt conveyor
CN112456035A (en) * 2020-12-07 2021-03-09 山东百海逸机电股份有限公司 Hydraulic tensioning device test bed and test method thereof
CN112479071A (en) * 2020-11-13 2021-03-12 江苏科技大学 Device for automatically detecting tensioning degree of cable and control method thereof
CN113666059A (en) * 2021-07-21 2021-11-19 山西中煤担水沟煤业有限公司 Tensioning device of belt conveyor, belt conveyor and adjusting method
CN115057167A (en) * 2022-07-28 2022-09-16 江苏高盛华宇电力设备制造有限公司 Hydraulic tension device for belt conveyor

Cited By (28)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101224844B (en) * 2007-01-15 2010-06-02 株式会社日立建筑系统 Belt teonsion mornitoring device for passenger conveying apparatus
CN101570274B (en) * 2008-04-30 2011-04-13 中国恩菲工程技术有限公司 Belt conveyor
CN102358592A (en) * 2011-10-27 2012-02-22 常德大汉专用汽车有限公司 Cushion valve group device of hydraulic winch
CN102358592B (en) * 2011-10-27 2013-08-14 湖南大汉起重科技有限公司 Cushion valve group device of hydraulic winch
CN102718029A (en) * 2012-06-29 2012-10-10 太原向明机械制造有限公司 Vertical hydraulic tensioning device of round pipe belt conveyer
CN103224118A (en) * 2013-04-15 2013-07-31 新汶矿业集团有限责任公司 Automatic tensioning system of belt conveyor and applications thereof
CN103224118B (en) * 2013-04-15 2016-01-27 新汶矿业集团有限责任公司 Belt conveyer auto-tensioning system and uses thereof
WO2014180063A1 (en) * 2013-05-10 2014-11-13 深圳市华星光电技术有限公司 System for automatically feeding back and adjusting cullet conveying tension
US9862555B2 (en) 2013-05-10 2018-01-09 Shenzhen China Star Optoelectronics Technology Co., Ltd. System for providing automatic feedback and adjusting transmittal pulling force for transporting glass fragment
CN103539028A (en) * 2013-10-28 2014-01-29 淮北惠临工贸有限责任公司 Double-roller hydraulic automatic tensioning endless rope winch
CN103727101B (en) * 2014-01-17 2016-05-18 安徽理工大学 Mine flame-proof electrodeless rope winch hydraulic power unit electric control gear
CN103727101A (en) * 2014-01-17 2014-04-16 安徽理工大学 Electronic control device for hydraulic pump station of mining flame-proof type endless rope winch
CN103979268A (en) * 2014-05-22 2014-08-13 成都海凌达机械有限公司 Belt slack adjuster
CN103964134A (en) * 2014-05-22 2014-08-06 成都海凌达机械有限公司 Regulating mechanism for stably regulating tension of carrier roller belt
CN104587713A (en) * 2014-12-25 2015-05-06 江苏一环集团有限公司 Stretching device of chain plate type mud scrapper
CN106115187A (en) * 2016-08-16 2016-11-16 车新宁 A kind of belt feeder automatic tensioner that can quickly discharge pulling force
CN107032245A (en) * 2017-05-02 2017-08-11 中国矿业大学 A kind of head sheave automatic force regulating device and method of extra deep shaft duplex type lifting system
CN107032245B (en) * 2017-05-02 2018-09-21 中国矿业大学 A kind of head sheave automatic force regulating device and method of extra deep shaft duplex type lifting system
CN107272588A (en) * 2017-07-28 2017-10-20 津上精密机床(浙江)有限公司 A kind of air transport rotary device
CN107973082A (en) * 2017-12-06 2018-05-01 徐工集团工程机械有限公司 A kind of movable crusher Control System of Belt Conveyer
CN107973082B (en) * 2017-12-06 2024-03-29 江苏徐工工程机械研究院有限公司 Belt conveyor control system for mobile crusher
CN110329936A (en) * 2019-06-27 2019-10-15 三一重机有限公司 Tension structure, static pressure board-plugging device wirerope elevator structure and static pressure board-plugging device
CN112479071A (en) * 2020-11-13 2021-03-12 江苏科技大学 Device for automatically detecting tensioning degree of cable and control method thereof
CN112357472A (en) * 2020-11-17 2021-02-12 中国矿业大学 Automatic tensioning device and tensioning control method for electro-hydraulic combined belt conveyor
CN112456035A (en) * 2020-12-07 2021-03-09 山东百海逸机电股份有限公司 Hydraulic tensioning device test bed and test method thereof
CN113666059A (en) * 2021-07-21 2021-11-19 山西中煤担水沟煤业有限公司 Tensioning device of belt conveyor, belt conveyor and adjusting method
CN115057167A (en) * 2022-07-28 2022-09-16 江苏高盛华宇电力设备制造有限公司 Hydraulic tension device for belt conveyor
CN115057167B (en) * 2022-07-28 2023-09-12 江苏高盛华宇电力设备制造有限公司 Hydraulic tensioning device for belt conveyor

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Granted publication date: 20061129

Termination date: 20091027