Double anode cast pallet
Technical field:
The utility model relates to the industrial auxiliary means of a kind of aluminium, particularly relates to the anode casting utility appliance that a kind of potroom is used.
Background technology:
At the industrial potroom of aluminium, because the needs of technical process require to produce double anode charcoal piece, promptly two charcoal pieces connect with a steel pawl.Steel pawl commonly used has six pawls, and eight pawls are also arranged.In the production, require charcoal piece and steel pawl are carried out the ferrophosphorus ring cast, what make that both can be firm bonds together the formation double anode; Charcoal piece and steel pawl carry out ferrophosphorus ring cast used be high temperature phosphorous molten iron by the cast cart transport.Because bianode steel pawl has two groups of symmetric arrangement (three or four) to constitute, thereby double anode poured into a mould with different to single anode casting: to single anode casting only need anodic simultaneously pour into a mould just can, to double anode cast need cast charcoal piece earlier one side, forward its another side to again and pour into a mould.In casting process, because the cast equipment of a variety of causes cast dolly can collide the steel pawl in various degree, cause departing from and tilting of steel pawl, cause the serious crooked layout of linker of charcoal piece and steel pawl, be unfavorable for bianode handling and use; So pour into a mould after needing a kind of utility appliance that the steel pawl is set upright in casting process, the double anode after pouring like this is symmetric arrangement well just again, is beneficial to transportation and uses; And to be cast intact after, it is stand-by to need that again both combination is transported to specified location.Because both combination weight reaches more than one ton, pour into a mould again so can be in advance charcoal piece and steel pawl be successively hung in a kind of pallet with suspender, after pouring, it is stand-by that the use fork truck is transported to desired location.Therefore, be starved of the utility appliance that a kind of convenient cast and short range are carried.
Summary of the invention:
The purpose of this utility model is: a kind of anode casting pallet is provided, is used for the delivery and the cast utility appliance of potroom cast double anode charcoal piece, it is simple in structure, practical, conveying is steady.
The utility model is to constitute like this: it comprises pallet (1), and charcoal piece (21) is placed in the pallet (1), and pallet (1) is connected with suspension bracket (2), and locating support (3) is arranged on suspension bracket (2), and locating support (3) is connected with steel pawl (22); In the bottom of pallet (1) entry (7) is arranged, hanging axis (4) is arranged on suspension bracket (2).
Steady brace (5) is arranged on pallet (1), strongback (6) is arranged on suspension bracket (2), pallet (1) is connected with suspension bracket (2) by steady brace (5), strongback (6); Go up steel plate (20) in addition at suspension bracket (2), suspension bracket (2) contacts the location by steel plate (20) with pallet (1);
Steel plate (8) is arranged on locating support (3), and the angle between the steel plate (8) is α; Steel pipe (13) is arranged between steel plate (8), floor (12) is arranged on steel plate (8), steel plate (8) is connected with axle (11) by floor (12), bearing pin (9), is connected with bearing (16) by bearing pin (14); Split pin (10) is arranged on bearing pin (9), split pin (15) is arranged on bearing pin (14);
Locating support (3) is connected with suspension bracket (2) by bearing (16);
Locating support (3) is connected with the column of steel pawl (22) by steel plate (8), steel pipe (13) and axle (11);
Go up steel plate (17), steel plate (18) and inclined-plane (19) in addition at pallet (1);
Pallet (1) is welded by steel plate, joist steel, channel-section steel etc.;
Hanging axis has screw thread on (4), is connected with suspension bracket (2) by nut, plain washer, split pin.
The utility model can load two groups of double anodes, i.e. four charcoal pieces, two steel pawls, and center of gravity was comparatively stable when fork truck started shipment like this.
In Production Flow Chart, because double anode is made of two independent charcoal pieces and steel pawl, between two charcoal pieces certain clearance is arranged, so steel plate (17) is set, make two charcoal pieces front and back separately in pallet (1), make the charcoal piece be able to relative fixed; Steel plate (18) is used to separate the charcoal piece of the right and left, and inclined-plane (19) have at the four sides of pallet (1), is used for making the charcoal piece, can be slipped to very smoothly on the bearing surface during to (1) pallet by the crane handling; Locating support (3) is welded on the corresponding position of suspension bracket (2) mutually, and hanging axis (4) is connected with suspension bracket (2) by nut, plain washer, split pin, so suspension bracket (2), locating support (3), hanging axis (4) just link into an integrated entity; Postwelding can be around bearing pin (14) rotation mutually with suspension bracket (2) for locating support (3), and axle (11) can rotate around bearing pin (9); Treat through crane handling charcoal piece in pallet (1), particular structure makes it to place exactly in pallet, the steel pawl handling that the back will have six pawls or eight pawls by crane is to being placed in two charcoal pieces in the pallet (1) fluted, temporarily by artificial assist location, the whole handling that will be connected into by suspension bracket (2), locating support (3) and hanging axis (4) by hanging axis (4) by crane is to the top of pallet (1) again, through artificial auxiliary with perforate on the strongback (6) in the suspension bracket (2) and locating shaft (5) centering in the pallet (1) after crane slowly put down.In design, consider that crane lifts by crane this and is unlikely to take place too big inclination when whole, carried out calculating, design to having guaranteed to be hung on its position of centre of gravity; Steel plate (20) in the last suspension bracket (2) is located on the pallet (1), make overall fixed on pallet (1), this moment locating support (3) and spool (11) B in the drawings, the C position, after waiting to keep steady again by manually through utility appliance with locating support (3) and the axle (11) toggle it to solid line position shown in the figure, so by steel plate (8), axle (11), the loop that steel pipe (13) constitutes is fixed up column (guide rod) encirclement of steel pawl (22), steel pipe (13) is used for not damaging bumping with the column (guide rod) of steel pawl (22) under the prerequisite of steel pawl fixes guide rod, α angle between the steel plate (8), it is also fixing to be convenient to make guide rod well to be embedded in the loop.
After more than operation was finished, the steel pawl just well was fixed in the charcoal piece, and just can begin pouring practice this moment.In casting process, certain cast equipment and steel pawl collision phenomenon may take place, but support (3) is fixed because guide rod has been positioned, too big inclination can not take place just; Treat that the right and left steel pawl is all poured into a mould, again by manually axle (11) being toggled it to C position shown in the figure through utility appliance, locating support (3) is toggled it to B position shown in the figure, to be left by the whole handling that suspension bracket (2), locating support (3) and hanging axis (4) connect into by hanging axis (4) by crane, in the pallet (1) be exactly the double anode of being poured into a mould so stay.It is stand-by to use fork truck to walk to be transported to desired location by entry (7) fork of tray bottom.
It more than is a complete double anode charcoal piece and steel pawl cast bonded course of action.
In the Production Flow Chart that the utility model can be applicable to continuously, pours into a mould, carries in batches, it is simple in structure, practical, conveying is steady; Can expand in the Production Flow Chart that is used in cast of the same type, handling.
Description of drawings:
Fig. 1: front view of the present utility model;
Fig. 2: left view of the present utility model;
Fig. 3: vertical view of the present utility model;
Fig. 4: the structural representation of suspension bracket (2);
Fig. 5: structural representation, the front view of locating support (3);
Fig. 6: structural representation, the vertical view of locating support (3);
Fig. 7: double anode structural representation, front view;
Fig. 8: double anode structural representation, left view;
Fig. 9: double anode structural representation, vertical view.
Embodiment:
Embodiment of the present utility model: manufacture and design according to bianode structure, satisfy that charcoal piece, steel pawl are placed, the needs of fixing, cast and short range transportation.
The first, make pallet (1) with welding such as steel plate, joist steel, channel-section steels, and go up making steady brace (5), entry (7), steel plate (17), (18) and inclined-plane (19) at pallet (1);
The second, make suspension bracket (2), and go up making strongback (6) and steel plate (20) at suspension bracket (2); Make hanging axis (4), hanging axis has screw thread on (4), is connected with suspension bracket (2) by nut, plain washer, split pin;
The 3rd, make locating support (3), making steel plate (8) and angulation is α, makes floor (12), steel pipe (13), bearing pin (9), axle (11), bearing pin (14), bearing (16) and each part thereof; Between steel plate (8) Welded Steel Pipe (13), at a face down bonding rib plate (12) of steel plate (8), steel plate (8) is connected with spool (11) by floor (12), bearing pin (9), is connected with bearing (16) by bearing pin (14); Go up connection opening pin (10) at bearing pin (9), go up connection opening pin (15) at bearing pin (14);
The 4th, locating support (3) is welded to connect by bearing (16) and suspension bracket (2);
The 5th, hang in steel pawl (22) after in pallet (1), putting charcoal piece (21) into, by artificial assist location; By suspension bracket (2), the whole handling that locating support (3) and hanging axis (4) connect into is to the top of pallet (1), crane slowly puts down after manually assisting perforate on the strongback (6) in the suspension bracket (2) and locating shaft (5) centering in the pallet (1), steel plate (20) in the suspension bracket (2) is located on the pallet (1), make overall fixed on pallet (1), this moment axle (11) C position in Fig. 3, again locating support (3) is placed on B position among Fig. 3, after treating that steel pawl (22) and charcoal piece (21) are steadily located, again locating support (3) and axle (11) are toggled it to solid line position shown in Fig. 2 and Fig. 3, by steel plate (8), axle (11), the loop that steel pipe (13) constitutes is surrounded the column (guide rod) of steel pawl (22) and fix;
The 6th, charcoal piece and steel pawl are carried out the ferrophosphorus ring cast.
The 7th, behind the formation double anode charcoal piece, be transported to the appointed place with fork truck.