Background technology
Its length of downhole tool is about 10M; tool joint produces friction with sleeve pipe in drilling process; self also is worn in the time of wear sleeve; make tool joint wearing and tearing too early and drilling rod is scrapped; for prolonging drilling life of drill pipe, applied several carbine abrasion-proof bands of weldering on the tool joint surface usually in the past, it has protected tool joint; but serious to casing wear, be unfavorable for the later stage oil recovery.1992, the An Ke company of Houston, Texas ,Usa continent released the wear-resisting carrying material of peace section first.The design of new material breaks through from aspects such as mentality of designing, design principle, material selection and welding procedures and improves.When reducing tool joint wearing and tearing itself, the wearing and tearing of sleeve pipe have been reduced through the deposited drilling rod that welds the wear-resisting band of peace section effectively.Existing domestic some drilling company of each elephant are all wished the original carbine abrasion-proof tape erasure of drilling rod, apply the wear-resisting band of weldering peace section.Some cutting removing equipment commonly used do not reach the technological requirement of drilling rod surface tungsten carbide being removed back tool joint any surface finish.For removing the tungsten carbide work of drilling rod surface special-purpose support need be arranged, could support and be cut drilling rod, cutting width reaches more than the 2.5mm, cutting thickness is less than 5 millimeters, require stepless adjustablely, require again simultaneously to use three-jaw self-centering power chuck, be used for clamping work pieces.Chuck can stepless speed regulation, and the rotary speed that could regulate workpiece satisfies the needs of cutting drilling rod surface carbon tungsten, and cutting blade also needs stepless speed regulation simultaneously, drilling rod surface tungsten carbide is removed guaranteeing.After drilling rod surface tungsten carbide is removed, can not change the original properties of materials of drilling rod, the drilling rod surface smoothness can reach applies the wear-resisting band requirement of weldering peace section.
Summary of the invention
The purpose of this utility model provides a kind of drilling rod surface tungsten carbide automatic clearing apparatus, it can solve the surface of tool joint in the past tungsten carbide and remove problem, be convenient to apply the wear-resisting band of weldering peace section, be suitable for all kinds of joint of petroleum drill rod of cutting surface tungsten carbide on the tool joint surface.It can cut tool joint surface tungsten carbide automatically automatically, but does not damage the tool joint Facing material.
The purpose of this utility model is achieved in that three-jaw power chuck [6] and turns round support [5] and use bolting that revolution is supported [5] and is connected with pinion [4].Pinion [4] is installed on the chuck reducing motor axle [3], and chuck reducing motor [3] is fixed by bolts to above the chuck support [2], and chuck support [2] is fixed by bolts to above the chuck base [1].The claw pinion [28] of three-jaw power chuck [6] clamps reducing motor [27] with the three-jaw power chuck and is connected, power cathode cutter sweep [11] is installed in the front of three-jaw power chuck [6], and workpiece transfer line [56] is fixed by bolts to above the cylinder assembly [57].Brush carrier [13] is installed in above the main shaft [10], and brush [12] is installed in the brush carrier [13], and conductive copper [14] is installed in the middle part of main shaft [10].Main shaft [10] is installed in bearing block [9] and [15] the inside, bearing block [9] is fixed by bolts to above the support set [8], bearing block [15] is fixed by bolts to above the support set [17], saturating lid [16] is installed in bearing block [15] back, chopping disk [7] is installed in the front end of main shaft [10], bucker [29] is installed in the outside of power cathode chopping disk [7], and big belt pulley [18] is installed in the rear end of main shaft.Drive motors [21] is fixed by bolts to and moves axially above the motor [22], moves axially motor [22] and is connected with pinion [23].Pinion [23] is connected by mutual interlock with tooth bar [24], and tooth bar [24] is fixed by bolts to above the horizontal line slide rail [25], and laterally line slide rail [25] is fixed by bolts to above the bottom girder [26].Main spindle box [34] insulation sleeve [36] is fixed by bolts to above the middle housing [37], and middle housing [37] is fixed by bolts to above the leading screw [32].Leading screw [32] is connected with longitudinal mobile motor [31] with bolt, and leading screw [32] is connected with vertical line slide rail [30] with bolt with longitudinal mobile motor [31], and vertically line slide rail [30] is fixed by bolts to above the horizontal line slide rail [25].Workpiece transfer line [56] roller body [49] left end has end cap [54], and the center has axle [50] to be connected with reductor [52] with shaft joint [51], reductor [52] be installed in above the long beam after drive motors [53] is connected with bolt.Long beam [46] is fixed by bolts to above guiding mechanism [45] cylinder [44].
The advantage of tool joint surface tungsten carbide automatic clearing apparatus is to adopt programmable controller to be main control unit control DC speed-reducing, to exchange reducing motor, and frequency converter is finished various mechanical actions, and control voltage adopts DC24V, AC36V.Have safety simple to operate, automaticity height, drilling rod faced joint fineness is good after cutting drilling rod faced joint efficient height, the cutting, and it is wide to be suitable for the pipe diameter scope, and noise is little, and is free from environmental pollution, and Installation and Debugging are convenient.
Description of drawings
Fig. 1 cutter sweep front view
Fig. 2 cutter sweep vertical view
Fig. 3 negative pole cutter sweep A view
Fig. 4 negative pole cutter sweep B view
Fig. 5 negative pole cutter sweep C view
Fig. 6 lifting transmission line schematic diagram
Fig. 7 electrical schematic
Fig. 8 electrical equipment control schematic diagram
Fig. 9 programme-control schematic diagram
123456789101112131415161718192021222324252627282930313233343536373839404142434445464748495051525354555657585960616263646566676869707172T17374T2757677SA178SA279SA3 80SA4 81KM182SB1 83KM184KM285KM286SB2 87KM388KM389SB3 90KM491KM492SB49394A195A296A397A498A599A6100A7101A8102K1103K2104K 3105K4106K5107K6108K7109K8
The specific embodiment
By Fig. 1, three-jaw power chuck [6] supports [5] with revolution and uses bolting, and revolution is supported [5] and is connected with pinion [4].Pinion [4] is connected with the axle of chuck reducing motor [3], and chuck reducing motor [3] is fixed by bolts to above the chuck support [2], and chuck support [2] is fixed by bolts to above the chuck base [1].Power cathode cutter sweep [11] is installed in the front of three-jaw power chuck [6], and workpiece transfer line [56] is fixed by bolts to above the cylinder assembly [57].Brush carrier [13] is installed in above the main shaft [10], and brush [12] is installed in the brush carrier [13], and conductive copper [14] is installed in the middle part of main shaft [10].Main shaft [10] is installed in bearing block [9] and bearing block [15] the inside, bearing block [9] is fixed by bolts to above the support set [8], bearing block [15] is fixed by bolts to above the support set [17], saturating lid [16] is installed in bearing block [15] back, chopping disk [7] is installed in the front end of main shaft [10], and big belt pulley [18] is installed in the rear end of main shaft [10].Drive motors [21] is fixed by bolts to and moves axially above the motor [22], and small belt pulley [20] is installed in above the drive motors [21], and big belt pulley [18] is connected with belt [19] with small belt pulley [20].Moving axially motor [22] is connected with pinion [23].Pinion [23] is connected by mutual interlock with tooth bar [24], and tooth bar [24] is fixed by bolts to above the horizontal line slide rail [25], and laterally line slide rail [25] is fixed by bolts to above the bottom girder [26].
By Fig. 2, the claw pinion [28] of three-jaw power chuck [6] clamps reducing motor [27] with the three-jaw power chuck and is connected, leading screw [32] is connected with longitudinal mobile motor [31] with bolt, leading screw [32] is connected with vertical line slide rail [30] with bolt with longitudinal mobile motor [31], and vertically line slide rail [30] is fixed by bolts to above the horizontal line slide rail [25].Bucker [29] is fixed by bolts to above the water receiving tank [41], and water receiving tank [41] is connected with water tank [43].
By Fig. 3, dust cover [33] is fixed by bolts to the outside of leading screw [32], and transparent doors [35] is fixed by bolts to above the bucker [29].
By Fig. 4, main spindle box [34] is fixed by bolts to above the middle housing [37] after collets [36] insulation.
By Fig. 5, compressed air hose [38], cooling water pipe [39] are fixed by bolts to above the top cover [40], filter residue plate [42] be fixed by bolts to water receiving tank [41] above.
By Fig. 6, roller shaft [50] two ends are equipped with bearing [48], and roller shaft [50] is connected with screw thread with roller body [49].Bearing [48] is installed in roller mount [47] the inside, and roller mount [47] is fixed by bolts to above the long beam [46].End cap [54] end cap [55] is fixed by bolts to above the roller mount [47], roller shaft [50] is connected with bolt with shaft joint [51], shaft joint [51] is connected with bolt with reductor [52], reductor [52] be installed in above the long beam [46] after drive motors [53] is connected with bolt.Long beam [46] is fixed by bolts to above the guiding mechanism [45], is connected with bolt with cylinder [44] simultaneously.
By Fig. 7, power source bus L1, L2, L3 are connected on the power switch [59] through insurance [58], power line is connected with chuck clamping motor [68] by A.C. contactor [60], is connected with frequency converter [62] by A.C. contactor [61], and frequency converter [62] is connected with chuck drive motor [69].Be connected with lead with frequency converter [64] by A.C. contactor [63], frequency converter [64] is connected with negative pole drive motors [70] with lead.Be connected with transmission line motor [71] by A.C. contactor [65].Power source bus L3 is by insurance [66] and transformer T1[72] be connected, voltage transformation is by insurance [73] output behind the 36V.Power source bus L 3 is by insurance [67] and transformer T2[74] be connected, voltage transformation is to be transformed to behind the direct current by insuring [76] output+24V by bridge rectifier [75] behind the 28V.
By Fig. 8, control power supply by normally closed button SA1[77] with often open button SB1[82] be connected with KM1 normally opened contact [81], KM1 coil [83] with often open button SB1[82] be connected.Control power supply by normally closed button SA2[78] with often open button SB2[86] be connected with KM2 normally opened contact [84], KM2 coil [85] with often open button SB2[86] be connected.Control power supply by normally closed button SA3[79] with often open button SB3[89] be connected with KM3 normally opened contact [87], KM3 coil [88] with often open button SB3[89] be connected.Control power supply by normally closed button SA4[80] with often open button SB4[92] be connected with KM4 normally opened contact [90], KM4 coil [91] with often open button SB4[92] be connected.
By Fig. 9; + 24V power supply is given programmable [93] power supply; switch A1[94] compressed air is supplied with, A2[95] cooling water is supplied with, A3[96] horizontal axis moves, A4[97] move radially, A5[98] protection loop, A6[99] spacing, the A7[100 of cutting] open arc, A8[101] receive arc and be connected programmable correspondence output relay K1[102 with programmable], K2[103], K3[104], K4[105], K5[106], K6[107], K7[108], K8[109], finish the stepper motor exercises and cutting power supply opens arc, receipts arc.
Power turn-on master switch [59], crawl ploughs under drilling rod in the drill pipe transmission line, and transmission line [56] automatic startup under programmable [93] control is just changeed, and transmission line [56] stopped after drilling rod put in place, and cylinder [57] rises transmission line [56] automatically and puts in place.Press control button [82] electric chuck [6] beginning clamping work pieces, after electric chuck [6] clamping work pieces puts in place, press control button [86] and start chuck drive motor [3].Under programmable [93] control, begin starting switch A1[94 in order] compressed air is supplied with, A2[95] cooling water is supplied with, A3[96] horizontal axis moves, A4[97] move radially, A7[100] open arc and begin to cut tungsten carbide, back A8[101 is finished in cutting] the receipts arc stops.After the cutting tungsten carbide is finished, in programmable { under the 93} control, switch A1[94] compressed air is supplied with, A2[95] cooling water is supplied with, A3[96] horizontal axis moves, A4[97] move radially and stop and automatically reseting, crawl makes transmission line [56] counter-rotating that drilling rod is spread out of, the exhaust hood [57] that puts in place descends and routs up drilling rod automatically, finishes whole process and controls automatically.