CN2754852Y - Ellipsoidal press rolling machine - Google Patents
Ellipsoidal press rolling machine Download PDFInfo
- Publication number
- CN2754852Y CN2754852Y CN 200420068858 CN200420068858U CN2754852Y CN 2754852 Y CN2754852 Y CN 2754852Y CN 200420068858 CN200420068858 CN 200420068858 CN 200420068858 U CN200420068858 U CN 200420068858U CN 2754852 Y CN2754852 Y CN 2754852Y
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- slide block
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- translation
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Abstract
The utility model relates to an ellipsoidal press rolling machine which is composed of a roller head device, a roller head translation device, a transmission and brake device, an engine base, a spindle assembly, a die seat elliptical motion device, a rolling head base, a motor, an electrical apparatus control system, etc. The utility model is characterized in that the die seat elliptical motion device comprises a die base, a slide block, a slide block seat, a master disc, a fixed plate, an adjusting rod of the longer axis of the ellipse, and a master carrier, wherein the die seat is connected with the slide block through the lower part of the die seat; the slide block is arranged in the slide block seat at the lower part of the slide block to form a slide mechanism, wherein the slide block seat is matched with the slide block and is provided with a dovetail groove structure; the slide block seat adopts a taper sleeve method to be connected with the spindle; the master disc is fixed on the fixed plate with two strip-shaped screw holes by bolts; one end of the fixed plate is connected with the slide block by bolts, and the other end abuts on the master disc. The utility model is an ellipsoidal press rolling machine having high automatization and complete function for domestic ceramics, and can improve the quality of products, reinforce efficacy, decrease labor intensity and propel the technological progress of the whole industry in the area of production.
Description
Technical field
The utility model relates to a kind of oval roller head machine, belongs to ceramic roll forming special-purpose machinery class, mainly is applicable to the making of oval plate class and oval can series products.
Background technology
" roll forming " described in the ceramic industry made, the rotating speed of the main shaft that its most basic feature is exactly a roller head machine and the rotating speed of die holder and milled head has one " speed difference ", thereby make ceramic material good internal structure be arranged, more smooth surface is arranged again in forming process.
Elliptical-type ceramic in the industry all adopts three kinds of methods such as injection forming, plastic pressure forming and synchronous flow forming at present, and then two kinds of methods all belong to the extrusion forming process scope.Its production efficiency of injection forming is low, and the product density is poor, and labor strength and work-yard are all bigger; Extrusion forming process is then because plastic mud material its internal stress skewness in extrusion process causes defectives such as product deformation easily.More than two kinds of processes all have a strong impact on the raising of product quality and production efficiency, in fact should belong to superseded out-of-date technology.For domestic ceramics circle class product, as dish, bowl, cup etc., just begin to adopt roll forming technology abroad as far back as the sixties in last century, thereby finished revolution from " imitative type cutter revolves moulding " to " roll forming " this ceramic process, domestic ceramic manufacturing is also introduced and universal this achievement since the seventies in last century, but the roll forming of elliptical-type product making fails to realize always.
The utility model technology contents
The purpose of the present utility model: it is higher to aim to provide a kind of automaticity, the oval roller head machine of multiple functional domestic ceramics, reach and not only improve the quality of products, but also strengthen effect and reduce labor strength, simultaneously make this process spread again, promote of the technological progress of whole industry at this production field to moulding elliptical-type ceramic product.
The oval roller head machine of this pottery is made up of roller-head device 1, roller-head translating device 2, transmission and brake gear 3, support 4, spindle combinations part 5, die holder elliptic motion device 6, roll extrusion headstock 7, electrical apparatus control system and motor etc., it is characterized in that:
A, described roller-head device 1 comprises roller-head through-drive assembly 1-1, angular adjustment bracket component 1-2, left and right adjusting block assembly 1-3, up-down adjustment holder assembly 1-4 etc., wherein said roller-head through-drive assembly 1-1 is connected with angular adjustment bracket component 1-2 by screw, also all connect between the remaining part by screw, and whole roller-head part device is linked to each other with roller-head translating device 2 by screw by wherein up-down adjustment holder assembly 1-4 at last, carry out angle by regulating each screw that connects between them, about, up and down, before and after adjustment, specification requirement when adapting to various formed product; The rotary speed that while roller-head through-drive assembly 1-1 also can regulate the roller-head axle by stepless speed adjusting gear.
B, described roller-head translating device 2, comprise that translation slide plate 2-1, front and back sliding skateboard seat 2-2, connecting rod 2-3, translation lever 2-4, translation back-moving spring 2-5 and translation cam 2-6 form, link to each other with up-down adjustment seat group 1-4 above the wherein said translation slide plate 2-1, below and the sliding skateboard 2-2 that is provided with the dovetail structure join, the middle part fulcrum of wherein said translation lever 2-4 links to each other with roll extrusion headstock 7 by rotating shaft, and its lower end touches mutually with translation cam 2-6.
C, described transmission and brake gear 3, comprise shaping cam and compound cam assembly 3-1, reduction box 3-2 and brake linkage 3-3, lever seat 3-4, wherein said shaping cam and compound cam assembly and translation cam 2-6 are installed on the axle that reduction box 3-2 stretched out in the lump, described reduction box 3-2 part then is fixed by bolts on the support 4, the fulcrum of described brake linkage 3-3 is connected by hinge with lever seat 3-4, an end of this brake linkage and the dial 5-1 in the spindle combinations part touch simultaneously, the other end then with shaping cam and compound cam in compound cam touch, lever seat 3-4 then is fixed on the support.
D, described spindle combinations part 5, comprise dial 5-1, brake moving plate 5-2, brake still 5-3, spindle bearing holder 5-4,, parts such as main shaft 5-5, three horn ring 5-6, wherein said dial 5-1 is connected with main shaft by bearing, described brake moving plate 5-2 is connected with spindle bearing holder 5-4 by bolt, spindle bearing holder 5-4 is connected with support, and described main shaft is connected with bearing block by bearing, and described three horn rings are connected with main shaft by key.
E, described die holder elliptic motion device 6, comprise die holder 6-1, slide block 6-2, take-up housing 6-3, pattern dish 6-4, fixed head 6-5, transverse adjusting rod 6-6 and pattern frame 6-7, wherein said die holder 6-1 is connected with slide block 6-2 by the bottom, described this slide block 6-2 then is located in the take-up housing 6-3 supporting with it, that have oat tail groove structure of its underpart, forms slide mechanism; Described take-up housing 6-3 adopts the coning sleeve method to be connected with main shaft, and described pattern dish 6-4 is by being bolted on the fixed head 6-5 that is equipped with two long strip type screws, and this fixed head one end is connected with slide block 6-2 with bolt, and the other end is near pattern dish 6-4.
Compare with the extrusion modling production technology with traditional slip casting according to this elliptical ceramic roller head machine of technique scheme design and to have following remarkable advantage:
1, owing to adopted roll forming technology, thereby the density of goods and surface smoothness are significantly improved, it burns till the back product quality apparently higher than preceding two kinds of traditional handicrafts, and reduces working strength of workers.
Thereby 2, owing to adopted the roll extrusion translation mechanism to produce oval cydariform jar series products with the method for roll forming, ceramic product production provides a kind of new forming method in order to be correlated with.
3, owing to adopted the stepless speed regulation of main shaft and roller-head and speed to show, make the operator rationally to regulate velocity of rotation according to the difference of product easily.
Description of drawings
Accompanying drawing 1 is the utility model overall structure schematic diagram;
Accompanying drawing 2 is a die holder elliptic motion mechanism schematic diagram;
Accompanying drawing 3 is the left view of accompanying drawing 2;
Accompanying drawing 4 is the electrical apparatus control system line map.
Among the figure: 1, roller-head device 2, roller-head translating device 3, transmission and brake gear 4, support 5, spindle combinations part 6, die holder elliptic motion device 7, roll extrusion headstock 1-1, roller-head through-drive assembly 1-2, angular adjustment bracket component 1-3, left and right adjusting block assembly 1-4, up-down adjustment holder assembly 2-1 translation slide plate 2-2, front and back sliding skateboard seat 2-3, connecting rod 2-4, easy lever 2-5, translation back-moving spring 2-6, translation cam 3-1, shaping cam and compound cam assembly 3-2, reduction box 3-3, brake linkage is made 3-4 lever seat 5-1, dial 5-2, brake moving plate 5-3, brake still 5-4 spindle bearing holder 5-5, spindle combinations part 5-6, three horn ring 6-1, die holder 6-2, slide block 6-3, take-up housing 6-4, pattern dish 6-5, fixed head 6-6 regulates screw mandrel 6-7 pattern frame 6-8 bearing support.
The specific embodiment
Further describe the utility model below in conjunction with accompanying drawing, and provide its operation principle.
Accompanying drawing 1 is the overall structure schematic diagram of elliptical ceramic roller head machine, it is by roller-head device 1 roller-head translating device 2, transmission and brake gear 3, support 4, spindle combinations part 5, compositions such as die holder elliptic motion device 6 and electrical apparatus control system, wherein said roller-head device 1 comprises roller-head through-drive assembly 1-1, angular adjustment bracket component 1-2, left and right adjusting block assembly 1-3, up-down adjustment holder assembly 1-4 etc., wherein said roller-head through-drive assembly 1-1 is connected with angular adjustment bracket component 1-2 by screw, also all connect between the remaining part by screw, and whole roller-head part device is linked to each other with roller-head translating device 2 by screw by wherein up-down adjustment holder assembly 1-4 at last, carry out angle by regulating each screw that connects between them, about, up and down, before and after adjustment, specification requirement when adapting to the various product of moulding; The rotary speed that while roller-head through-drive assembly 1-1 also can regulate the roller-head axle by stepless speed adjusting gear.
Described roller-head translating device 2, comprise that translation slide plate 2-1, front and back sliding skateboard seat 2-2, connecting rod 2-3, translation lever 2-4, translation back-moving spring 2-5 and translation cam 2-6 form, link to each other with up-down adjustment seat group 1-4 above the wherein said translation slide plate 2-1, below and the sliding skateboard 2-2 that is provided with the dovetail structure join, the middle part fulcrum of wherein said translation lever 2-4 links to each other with roll extrusion headstock 7 by rotating shaft, and its lower end touches mutually with translation cam 2-6.
Described transmission and brake gear 3, comprise shaping cam and compound cam assembly 3-1, reduction box 3-2 and brake linkage 3-3, lever seat 3-4, wherein said shaping cam and compound cam assembly and translation cam 2-6 are installed on the axle that reduction box 3-2 stretched out in the lump, described reduction box 3-2 part then is fixed by bolts on the support 4, the fulcrum of described brake linkage 3-3 is connected by hinge with lever seat 3-4, an end of this brake linkage and the dial 5-1 in the spindle combinations part touch simultaneously, the other end then with shaping cam and compound cam in compound cam touch, lever seat 3-4 then is fixed on the support.
Described spindle combinations part 5, comprise dial 5-1, brake moving plate 5-2, brake still 5-3, spindle bearing holder 5-4,, parts such as main shaft 5-5, three horn ring 5-6, wherein said dial 5-1 is connected with main shaft by bearing, described brake moving plate 5-2 is connected with spindle bearing holder 5-4 by bolt, spindle bearing holder 5-4 is connected with support, and described main shaft is connected with bearing block by bearing, and described three horn rings are connected with main shaft by key.
Described die holder elliptic motion device 6, comprise die holder 6-1, slide block 6-2, take-up housing 6-3, pattern dish 6-4, fixed head 6-5, transverse adjusting rod 6-6 and pattern frame 6-7, wherein said die holder 6-1 is connected with slide block 6-2 by the bottom, described slide block 6-2 then is located in the take-up housing 6-3 supporting with it, that have oat tail groove structure of its underpart, forms slide mechanism; Described take-up housing 6-3 adopts the coning sleeve method to be connected with main shaft, and described pattern dish 6-4 is by being bolted on the fixed head 6-5 that is equipped with two long strip type screws, and this fixed head one end is connected with slide block 6-2 with bolt, and the other end is near pattern dish 6-4.
Press starting button, circular motion is made in the roller-head rotation, the driven by motor reduction box 3-2 of running part and cam rotation simultaneously, this moment, roller-head was partly done the swing of " nodding " formula, when roller-head drops to certain position, spindle drive motor starts automatically, drive main shaft and do the circumference rotation, die holder is done elliptic motion, during work the pug input is placed in the plaster cast in the die holder, pushes pug moulding just while roller-head rotates, roller-head upwards lifts after finishing, spindle drive motor stops operating, and is upwards held up by the dial 5-1 of brake shift fork partly with main shaft portion, makes it to prevent the rotatory inertia of main shaft.When the oval cydariform jar of roll extrusion series products, then can obtain roller-head respective distance during translation backward by regulating connecting rod 2-3 in the roller-head translating device 2.
Present design also can be adjusted long and short ratio between long axis of ellipse and minor axis by it by regulating the adjusting screw mandrel 6-6 in the die holder elliptic motion device 6, determines the appropriate moulding that the ellipse product is required with this; Adjust to when equating with minor axis when major axis, this machine again can the round product of moulding.
Accompanying drawing 4 is the electrical apparatus control system line map, for guaranteeing the normal operation of this make-up machine, electrical equipment control and the testing circuit represented have been designed as accompanying drawing 4, this electrical apparatus control system is made up of major loop, control loop and detection and show circuit, wherein said major loop is by a breaker, main contacts 1C, the 2C of four contactors, 3C, 4C and three motor D1, D2, D3 form, described control loop is by a plug fuse, three signal lamps, seven control buttons, seven auxiliary contact 1C of four contactors
1, 2C
1, 2C
2, 3C
1, 3C
2, 3C
3, 4C
1Reach one near switch lamp HJ
1Form, described speed detect with show circuit by an electronic tachometer, two sensors, two switching button switches are formed.
Claims (1)
1, a kind of oval roller head machine, form by roller-head device (1), roller-head translating device (2), transmission and brake gear (3), support (4), spindle combinations part (5), die holder elliptic motion device (6), roll extrusion headstock (7), electrical apparatus control system and motor, it is characterized in that:
A, described roller-head device (1) comprise roller-head through-drive assembly (1-1), angular adjustment bracket component (1-2), left and right adjusting block assembly (1-3), up-down adjustment holder assembly (1-4), wherein said roller-head through-drive assembly (1-1) is connected with angular adjustment bracket component (1-2) by screw, also all connect between the remaining part, and whole roller-head part device is linked to each other with roller-head translating device (2) by screw by wherein up-down adjustment holder assembly (1-4) at last by screw;
B, described roller-head translating device (2), comprise translation slide plate (2-1), front and back sliding skateboard seats (2-2), connecting rod (2-3), translation lever (2-4), translation back-moving spring (2-5) and translation cam (2-6) composition, link to each other with up-down adjustment seat group (1-4) above the wherein said translation slide plate (2-1), below and the sliding skateboard (2-2) that is provided with the dovetail structure join, the middle part fulcrum of wherein said translation lever (2-4) links to each other with roll extrusion headstock (7) by rotating shaft, and its lower end touches mutually with translation cam (2-6);
C, described transmission and brake gear (3), comprise shaping cam and compound cam assembly (3-1), reduction box (3-2) and brake linkage (3-3), lever seat (3-4), wherein said shaping cam and compound cam assembly and translation cam (2-6) are installed on the axle that reduction box (3-2) stretched out in the lump, described reduction box (3-2) part then is fixed by bolts on the support (4), the fulcrum of described brake linkage (3-3) is connected by hinge with lever seat (3-4), an end of this brake linkage and the dial (5-1) in the spindle combinations part touch simultaneously, the other end then with shaping cam and compound cam in compound cam touch, lever seat (3-4) then is fixed on the support;
D, described spindle combinations part (5), comprise dial (5-1), brake moving plate (5-2), brake still (5-3), spindle bearing holder (5-4),, main shaft (5-5), three horn rings parts such as (5-6), wherein said dial (5-1) is connected with main shaft by bearing, described brake moving plate (5-2) is connected with spindle bearing holder (5-4) by bolt, spindle bearing holder (5-4) is connected with support, and described main shaft is connected with bearing block by bearing, and described three horn rings are connected with main shaft by key;
E, described die holder elliptic motion device (6), comprise die holder (6-1), slide block (6-2), take-up housing (6-3), pattern dish (6-4), fixed head (6-5), transverse adjusting rod (6-6) and pattern frame (6-7), wherein said die holder (6-1) is connected with slide block (6-2) by the bottom, described this slide block (6-2) then is located in its underpart take-up housing supporting with it, that have oat tail groove structure (6-3), forms slide mechanism; Described take-up housing (6-3) adopts the coning sleeve method to be connected with main shaft, described pattern dish (6-4) is by being bolted on the fixed head (6-5) that is equipped with two long strip type screws, this fixed head one end is connected with slide block (6-2) with bolt, and the other end is near pattern dish (6-4).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 200420068858 CN2754852Y (en) | 2004-09-30 | 2004-09-30 | Ellipsoidal press rolling machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN 200420068858 CN2754852Y (en) | 2004-09-30 | 2004-09-30 | Ellipsoidal press rolling machine |
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CN2754852Y true CN2754852Y (en) | 2006-02-01 |
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CN 200420068858 Expired - Fee Related CN2754852Y (en) | 2004-09-30 | 2004-09-30 | Ellipsoidal press rolling machine |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102229187A (en) * | 2011-05-09 | 2011-11-02 | 佛山市简氏依立电器有限公司 | Automatic rolling forming machine for ceramic container clay blanks |
CN105082324A (en) * | 2015-07-08 | 2015-11-25 | 河北斯罗米克科技股份有限公司 | Intelligent rolling molder of ceramic tableware |
CN110000897A (en) * | 2019-05-15 | 2019-07-12 | 佛山市南海鑫隆机工机械有限公司 | A kind of numerical control forming machine |
CN112589967A (en) * | 2020-12-11 | 2021-04-02 | 合江县华艺陶瓷制品有限公司 | Vertical rolling device |
CN115648392A (en) * | 2022-12-08 | 2023-01-31 | 福建省德化县双盈陶瓷有限公司 | Rolling forming machine for ceramic processing |
-
2004
- 2004-09-30 CN CN 200420068858 patent/CN2754852Y/en not_active Expired - Fee Related
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102229187A (en) * | 2011-05-09 | 2011-11-02 | 佛山市简氏依立电器有限公司 | Automatic rolling forming machine for ceramic container clay blanks |
CN102229187B (en) * | 2011-05-09 | 2012-10-03 | 佛山市简氏依立电器有限公司 | Automatic rolling forming machine for ceramic container clay blanks |
CN105082324A (en) * | 2015-07-08 | 2015-11-25 | 河北斯罗米克科技股份有限公司 | Intelligent rolling molder of ceramic tableware |
CN110000897A (en) * | 2019-05-15 | 2019-07-12 | 佛山市南海鑫隆机工机械有限公司 | A kind of numerical control forming machine |
CN112589967A (en) * | 2020-12-11 | 2021-04-02 | 合江县华艺陶瓷制品有限公司 | Vertical rolling device |
CN115648392A (en) * | 2022-12-08 | 2023-01-31 | 福建省德化县双盈陶瓷有限公司 | Rolling forming machine for ceramic processing |
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GR01 | Patent grant | ||
C19 | Lapse of patent right due to non-payment of the annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |