CN2739214Y - Dyeing machine heating device - Google Patents

Dyeing machine heating device Download PDF

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Publication number
CN2739214Y
CN2739214Y CN 200420083038 CN200420083038U CN2739214Y CN 2739214 Y CN2739214 Y CN 2739214Y CN 200420083038 CN200420083038 CN 200420083038 CN 200420083038 U CN200420083038 U CN 200420083038U CN 2739214 Y CN2739214 Y CN 2739214Y
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China
Prior art keywords
dyeing
cup
rotating shaft
dyeing machine
heated drums
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Expired - Fee Related
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CN 200420083038
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Chinese (zh)
Inventor
黄展湖
刘志雄
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Individual
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Individual
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Priority to CN 200420083038 priority Critical patent/CN2739214Y/en
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Abstract

The utility model relates to a dyeing machine heating device, comprising a machine bed, a rotation shaft, a heating rotating drum, a dyeing cup and a control unit, wherein, the rotation shaft is arranged at the middle part of the machine bed, and the heating rotating drum is arranged in the machine bed; the dyeing machine heating device is a hermetic hollow drum-shaped body whose middle part is provided with a shaft sleeve penetrated by the rotation shaft and inner part is filled with heat transfer oil; the heating rotating drum can be rotated via taking the rotation shaft as a shaft, and a cup cover for placing the dyeing cup is arranged along radial direction in the drum; the inner part of the drum is provided with an electric heating device and connected with the control unit arranged on the machine bed via a conducting wire; the dyeing cup is fixed to the cup cover via a sup clamping device arranged on the outer wall of the heating rotating drum, and the cover of the dyeing cup is exposed out of the opening of the cup cover. The heating rotating drum of the dyeing machine heating device is a hermetic container with built-in heat transfer oil, the dyeing cup is sheathed with the cup cover which is arranged along radical direction, contaminants such as oil smoke can not be generated when heating, and the dyeing machine heating device has usage for environmental protection, high heat conducting efficiency, raising dyeing speed and efficiency and reducing dyeing cost; the dyeing cup needs not to be cleaned after using, and operation is simple.

Description

A kind of dyeing machine heater
Technical field
The utility model belongs to the dyeing machine heater that is used to try look in a kind of processing of dyeing.
Background technology
The examination look is indispensable previous operations in dyeing processing, no matter be sand or cloth, before a large amount of dyeing, must go ahead of the rest and carry out the trial dyeing look with regard to small lot, so that obtain correct color, more on this basis, carries out large batch of dyeing.Condition when therefore, the treatment conditions of the trial dyeing look of small lot should meet a large amount of production as far as possible.Because a large amount of dyeing are carried out under sealing condition, temperature conditions is stable in the system, and be that same tinctorial pattern is handled simultaneously, therefore, for the dyeing machine of examination look, simulate this processing conditions, exist certain degree of difficulty, when being various material and color simultaneously dyeing especially simultaneously, it is more difficult to keep set temperature.
The dyeing machine heating apparatus of being habitually practised at present is the glycerin liquid mode of heating, both glycerin liquid had been placed the appearance oil groove below of dyeing machine, hold in the oil groove also being provided with electric heater and cooling tube,, in holding oil groove, also be provided with rotating rotating cylinder in order to heating of the glycerin liquid in the groove and cooling, its put on the shelf be provided with that the examination look uses dye cup, rotating shaft rotate to drive the frame rotating cylinder, and the cup that dyes of below is dipped in the glycerin liquid, and temperature is sent to dye cup inner, circulation is dyeed so in regular turn.Adopt the dyeing machine of this mode, because glycerin liquid is placed in the uncovered appearance oil groove, time used when being warming up to default temperature is longer, it is bigger to consume energy, and oil plant pines for easily producing oil smoke adding, and pollutes greatlyyer, and staff healthy caused bad influence, the easy oxidation deterioration of while glycerine, loss is big; Its cooling velocity is slow in addition, and dyeing finishes waits for that the time of fluid cooling is long; In addition, dye cup and directly contact, must clean afterwards and dye the cup outside with fluid.
Summary of the invention
The purpose of this utility model provides a kind of dyeing machine heater that uses environmental protection, easy and simple to handle, efficient energy-saving.
Technical solution of the present utility model is: it comprises board, rotating shaft, heated drums, dyeing cup, reducing gear, motor and control module, wherein be divided into heating clamber and control room two parts in the board, rotating shaft is arranged on the middle part of board, and pass across heating clamber and extend in the control room, the rotating shaft in the control room is provided with driven pulley; Heated drums is located in the heating clamber, the inside that is provided with the axle sleeve that is passed by rotating shaft for the middle part is filled with the airtight hollow tube-shape body of conduction oil, heated drums can rotating shaft be the axle rotation, radially be provided with the glass holder that to place the dyeing cup in its cylindrical shell, its barrel is provided with and adds outage, inner barrel is provided with electric heater unit, and is connected with control module on being arranged on board by lead; The dyeing cup is fixed in the glass holder by the card cup device that is fixed on the heated drums outer wall, and its bowl cover exposes outside the glass holder mouth; Motor is arranged in the control room, is connected with control module by lead, and motor shaft is connected with the reducing gear that has driving wheel, connects by belt between driving wheel and the driven pulley.
The purpose of this utility model can also realize by following technical measures:
The radial section of aforesaid heated drums is an octagon, is provided with two glass holders that can place the dyeing cup along each radial side in its cylindrical shell.The card cup device is fixed on the heated drums outer wall between the glass holder.
Aforesaid electric heater unit, for being located at the electric heating tube in the heated drums, by lead be located at the control room in rotating shaft on the copper ring brush be connected, the copper ring brush is connected with control module, with control heat up, constant temperature.
In heated drums, also be provided with temperature probe, by lead be located at the control room in rotating shaft on the temperature probe crossover sub be connected, and be connected, with accurate adjusting heat time heating time with control module.
In heating clamber rotating shaft above be provided with spray header, and board bottom opened delivery port, so that dyeing can be spray cooling to shorten the time of taking out the dyeing cup after finishing.
Spray header wherein is provided with automatic switch, so that be the control water spray of sequencing.
Spray header wherein is provided with water intaking valve, as the control at water source.
Aforesaid dyeing cup bottom is provided with the isometrical heat conduction of opening glass hole of having offered and opens a glass piece, cooperates the cupule of opening that adapts to use, and has both conveniently opened bowl cover, increases the metal heat-conducting contact-making surface simultaneously, makes the dyeing cup preheat the rotating cylinder temperature and is consistent.
Aforesaid card cup device comprises fixed head, card cup plate and folding riser, and wherein fixed head is the tabular body that is fixed on the heated drums outer wall; Card cup plate is the plate body that two ends bend in the same way, and the one bending end is connected on fixed head one end by spring hinge, and another bending end is provided with outwards outstanding trip; The folding riser is for to be connected on tabular body on the fixed head other end, that be provided with the bayonet socket that adapts with trip by spring hinge.Depress card cup plate, trip is embedded in the bayonet socket, card cup plate is pressed on the bowl cover of dyeing cup, and under the effect of spring force, the dyeing cup is pressed in the glass holder, has increased hot conducting surface; When getting glass, outwards break the folding riser into two with one's hands, make trip throw off bayonet socket, under the effect of spring force, a card cup plate flicks, conveniently the place of getting dyeing glass.
Aforementioned board inwall is lined with insulation material.
The utility model has the advantages that: heated drums is the closed container of built-in conduction oil, can not produce pollutants such as oil smoke during heating, use environmental protection, conduction oil is difficult for oxidation deterioration simultaneously, the more common glycerine machine of loss is much lower, fuel consumption only was 20 liters in 1 year, simultaneously owing to the ratio of specific heat of conduction oil is lacked than glycerin liquid, the board volume is again about 1/3 of a common glycerine machine, so the required electric energy of whole temperature-rise period can be saved more than 70%, and the board inwall is lined with insulation material, thereby improved dyeing kinetics and efficient has reduced the dyeing cost; The dyeing cup is to be enclosed within the glass holder that radially is provided with, mainly by Metal Contact heat conduction, and the heat conduction efficiency height, just by the radiant heat of air, heat scatters and disappears considerably less the heat loss during heating; And the not direct thermal contact conductance oil of dyeing cup, need not clean the dyeing cup afterwards, easy and simple to handle; Owing to used the temperature probe that is located in the airtight heated drums, the accuracy of measuring temperature greatly improves.
Description of drawings
Accompanying drawing 1 is the utility model example structure schematic diagram
Accompanying drawing 2 is the utility model embodiment heated drums radial cross-section
Accompanying drawing 3 is that the utility model embodiment A-A is to cutaway view
Accompanying drawing 4 is that the utility model Embodiment B-B is to card cup device cutaway view
Accompanying drawing 5 is opened the front view of glass piece for the utility model embodiment heat conduction
1, board, 2, rotating shaft, 3, the heating chamber cap, 4, heated drums, 5, driven pulley, 6, driving wheel, 7, reducing gear, 8, motor, 9, bearing, 10, the dyeing cup, 11, bowl cover, 12, glass holder, 13, the card cup device, 14, the copper ring brush, 15, the temperature probe crossover sub, 16, electric heating tube, 17, temperature probe, 18, control module, 19, spray header, 20, water discharge outlet, 21, add oil drain out, 22, axle sleeve, 23, a glass piece, 24 are opened in heat conduction, open a glass hole, 25, card cup plate, 26, the folding riser, 27, spring, 28, spring, 29, fixed head, 30, trip, 31, bayonet socket, 32, standing screw, 33, hold-down nut, 34, heating clamber, 35, the control room, 36, belt
The specific embodiment
Embodiment: as shown in Figure 1, 2, 3, dyeing machine of the present utility model is closed box-shaped body, it comprises board 1, rotating shaft 2, heated drums 4, reducing gear 7, motor 8, wherein be divided into heating clamber 34 and control room 35 two parts in the board 1, heating clamber 34 is provided with heating chamber cap 3, can conveniently place or take out dyeing cup 10, board 1 inwall is lined with insulation material; Rotating shaft 2 is arranged on the bearing 9 at board 1 middle part, and passes across heating clamber 34 and control room 35, and the part in rotating shaft 2 control rooms 35 is provided with driven pulley 5, copper ring brush 14, temperature probe conversion head 15; Motor 8 is arranged in the control room 35, is connected with control module 18 by lead, and motor shaft is connected with the reducing gear 7 that has driving wheel 6, connects by belt 36 between driving wheel 6 and the driven pulley 7.Motor 8 can be regulated rotating speed by control module 18, drives rotating shaft 2 and rotates with certain rotating speed, both can constant speed rotate, and also can make its speed drop be low to moderate per minute one commentaries on classics, or can rotate afterwards earlier and stagnate, again for rotating, so that make the dyeing cup that one period time of staying be arranged.
Heated drums 4 is located in the heating clamber 34, the inside that is provided with the axle sleeve 22 that is passed by rotating shaft 2 for the middle part is filled with the airtight hollow tube-shape body of conduction oil, heated drums 4 can rotating shaft 2 be the axle rotation, its radial section is an octagon, and each radial side is provided with two glass holders 11 that can place dyeing cup 10 in its cylindrical shell.Because the weight of the heated drums of the falling heat-transfer oil that rotating shaft 2 and board 1 can bear is limited, and the amount of capacity of dyeing cup 10 is the universal standard, so this kind arrangement mode can utilize the space in the heated drums to greatest extent, lays maximum dyeing cups.Its barrel is provided with and adds outage 21, can regulate the amount of the conduction oil that adds in the tube.
The electric heater unit that is provided with in the heated drums 4, be parallel with rotating shaft 2 electric heating tube 16 that is located in the heated drums 4, its by lead be located at control room 35 in rotating shaft 2 on copper ring brush 14 be connected, when rotating shaft 2 drives heated drums 4 rotations like this, electric heating tube 16 can rotate synchronously, synchronous charged work.Copper ring brush 14 is connected with control module 18, with the caloric value of control electric heating tube 16, conduction oil is heated up or constant temperature.The lead that connects electric heating tube 16 passes from the side of heated drums 4 away from control room 35.
In heated drums, also be provided with temperature probe 17, by lead be located at control room 35 in rotating shaft 2 on the temperature probe crossover sub 15 that is connected with control module 18 be connected, when rotating shaft 2 is rotated, temperature probe 17 also can rotate synchronously, the temperature of conduction oil in the sensing heated drums 4, by the working time of control module 18 regulation and control electric heating tubes 16, accurately the temperature in the control dyeing cup 10 is better simulated processing conditions.
In heating clamber 34 rotating shafts 2 above be provided with spray header 19, when dyeing finish stop heating after, heated drums 4 keeps rotation, can be on heated drums 4 spray cooling, to shorten the time of taking out the dyeing cup.Water discharge outlet 20 has been opened in board 1 bottom, the cooling water that falls can be discharged board 1, and can pick out discharging or recovery by pipeline.
On spray header 19, can be provided with automatic switch, and be connected with control module 18, can be by the automatic control of sequencing, when dyeing finished, automatic water jetting was lowered the temperature.
On spray header, can also be provided with water intaking valve,, when time spent not can valve-off, supply water avoiding as the control at water source.
Fall on the lead that connects electric heating tube 16 for the shower water that prevents to lower the temperature, a side that passes lead on heated drums 4 can be provided with a coaxial dash rotating disk or similar device.
Dyeing cup 10 is the stainless steel cup of orthobaric volume, is placed in the glass holder 12, and bowl cover 11 exposes the glass holder mouth, is fixed in the glass holder 12 by the card cup device 13 that is fixed on the heated drums outer wall between the glass holder 12.
As shown in Figure 4, card cup device 13 comprises fixed head 29, card cup plate 25 and folding riser 26, and wherein fixed head 29 is a tabular body, is fixed between two glass holders 12 on heated drums 4 outer walls by standing screw 32 and hold-down nut 33; The plate body that card cup plate 25 bends in the same way for two ends, the one bending end is hinged on by spring 28 on the end of fixed head 29, and another bending end is provided with outwards outstanding trip 30; Folding riser 26 is tabular body on the other end that is hinged on fixed head 29 by spring 27, that be provided with the bayonet socket 31 that adapts with trip 30.During use, depress card cup plate 25, trip 30 is embedded in the bayonet socket 31, card cup plate 25 is pressed on the bowl cover 11 of dyeing cup 10, and under the effect of spring force, dyeing cup 10 is pressed in the glass holder 12, has increased hot conducting surface; When getting glass, outwards break folding riser 26 into two with one's hands, make trip 30 throw off bayonet sockets 31, under the effect of spring force, a card cup plate 25 flicks, and conveniently the place of getting dyeing glasss 10.
As shown in Figure 5, dyeing cup 10 bottoms are provided with isometrical heat conduction and open glass piece 23, have offered two on it and have opened glass hole 24.Cooperate the cupule of opening that adapts to use, can open bowl cover easily.Heat conduction is opened glass piece 23 and is increased metal heat-conducting contact-making surface between dyeing cup 10 and the glass holder, make in the dyeing cup 10 with heated drums in temperature is easier is consistent.

Claims (10)

1, a kind of dyeing machine heater, it is characterized in that: it comprises board (1), rotating shaft (2), heated drums (4), dyeing cup (10), reducing gear (7), motor (8) and control module (18), wherein be divided into heating clamber (34) and control room (35) two parts in the board (1), rotating shaft (2) is arranged on the middle part of board (1), and pass across heating clamber (34) and extend in the control room (35), the rotating shaft (2) in control room (35) is provided with driven pulley (5); Heated drums (4) is located in the heating clamber (34), the inside that is provided with the axle sleeve (22) that is passed by rotating shaft (2) for the middle part is filled with the airtight hollow tube-shape body of conduction oil, heated drums (4) can rotating shaft (2) be the axle rotation, radially be provided with the glass holder (12) that to place dyeing cup (10) in the cylindrical shell, its barrel is provided with and adds outage (21), inner barrel is provided with electric heater unit, and is connected with control module (18) on being arranged on board (1) by lead; Dyeing cup (10) is fixed in the glass holder (12) by the card cup device (13) that is fixed on heated drums (4) outer wall, and its bowl cover (11) exposes outside the glass holder mouth; Motor (8) is arranged in the control room (35), is connected with control module (18) by lead, and motor shaft is connected with the reducing gear that has driving wheel (6) (7), connects by belt (36) between driving wheel (6) and the driven pulley (5).
2, a kind of dyeing machine heater according to claim 1, it is characterized in that: the radial section of described heated drums (4) is an octagon, is provided with two glass holders (12) that can place dyeing cup (10) along each radial side in its cylindrical shell, described card cup device (13) is fixed on heated drums (4) outer wall between two glass holders (12).
3, a kind of dyeing machine heater according to claim 1, it is characterized in that: described electric heater unit, be parallel with described rotating shaft (2) electric heating tube (16) that is located in the described heated drums (4), it is connected with copper ring brush (14) in the described rotating shaft (2) that is located in the described control room (35) by lead, and copper ring brush (14) is connected with described control module (18).
4, a kind of dyeing machine heater according to claim 1, it is characterized in that: in described heated drums (4), be provided with temperature probe (17), it is connected with the last temperature probe crossover sub (15) of the described rotating shaft (2) in being located at described control room (35) by lead, and temperature probe crossover sub (15) is connected with described control module (18).
5, a kind of dyeing machine heater according to claim 1 is characterized in that: the top of the described rotating shaft (2) of (34) is provided with spray header (19) in described heating clamber, and water discharge outlet 20 has been opened in the bottom of described board (1).
6, a kind of dyeing machine heater according to claim 5 is characterized in that: be provided with the automatic control switch that is connected with described control module (18) on described spray header (19).
7, a kind of dyeing machine heater according to claim 5, it is characterized in that: described spray header (19) is provided with water intaking valve.
8, according to claim 1,2,3,4,5,6 or 7 described a kind of dyeing machine heaters, it is characterized in that: described card cup device (13) comprises fixed head (29), card cup plate (25) and folding riser (26), wherein fixed head (29) is a tabular body, is fixed between two glass holders (12) on described heated drums (4) outer wall; The plate body that card cup plate (25) bends in the same way for two ends, the one bending end is hinged on by spring (28) on the end of fixed head (29), and another bending end is provided with outwards outstanding trip (30); Folding riser (26) for be hinged on by spring (27) on fixed head (29) other end, be provided with and the tabular body of the bayonet socket (31) that trip (30) adapts.
9, a kind of dyeing machine heater according to claim 8 is characterized in that: described dyeing cup (10) bottom is provided with isometrical heat conduction and opens a glass piece (23), offers out a glass hole (24) on it.
10, a kind of dyeing machine heater according to claim 9, it is characterized in that: the inwall of described board (1) is lined with insulation material.
CN 200420083038 2004-08-19 2004-08-19 Dyeing machine heating device Expired - Fee Related CN2739214Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 200420083038 CN2739214Y (en) 2004-08-19 2004-08-19 Dyeing machine heating device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 200420083038 CN2739214Y (en) 2004-08-19 2004-08-19 Dyeing machine heating device

Publications (1)

Publication Number Publication Date
CN2739214Y true CN2739214Y (en) 2005-11-09

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Application Number Title Priority Date Filing Date
CN 200420083038 Expired - Fee Related CN2739214Y (en) 2004-08-19 2004-08-19 Dyeing machine heating device

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Country Link
CN (1) CN2739214Y (en)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103668834A (en) * 2013-11-20 2014-03-26 赢世科技(厦门)有限公司 Textile mini-type dyeing machine
CN105401367A (en) * 2015-11-15 2016-03-16 潘福健 Water-bath heating type textile dye vat
CN106436114A (en) * 2016-12-02 2017-02-22 靖江市华夏科技有限公司 Supercritical dyeing machine
CN106835571A (en) * 2017-04-01 2017-06-13 靖江市华夏科技有限公司 Low bath raio sample tries color instrument
CN107829249A (en) * 2017-12-15 2018-03-23 安徽工程大学 A kind of automatic alkali adding dye model machine and its application method
CN108823776A (en) * 2018-06-25 2018-11-16 池州市若水软件开发有限公司 A kind of customized clothing processing unit (plant)
CN110699899A (en) * 2019-09-05 2020-01-17 广州市鸿通机械有限公司 Dyeing device

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103668834A (en) * 2013-11-20 2014-03-26 赢世科技(厦门)有限公司 Textile mini-type dyeing machine
CN105401367A (en) * 2015-11-15 2016-03-16 潘福健 Water-bath heating type textile dye vat
CN106436114A (en) * 2016-12-02 2017-02-22 靖江市华夏科技有限公司 Supercritical dyeing machine
CN106835571A (en) * 2017-04-01 2017-06-13 靖江市华夏科技有限公司 Low bath raio sample tries color instrument
CN107829249A (en) * 2017-12-15 2018-03-23 安徽工程大学 A kind of automatic alkali adding dye model machine and its application method
CN107829249B (en) * 2017-12-15 2023-08-29 安徽工程大学 Automatic alkali-adding sample dyeing machine and use method thereof
CN108823776A (en) * 2018-06-25 2018-11-16 池州市若水软件开发有限公司 A kind of customized clothing processing unit (plant)
CN110699899A (en) * 2019-09-05 2020-01-17 广州市鸿通机械有限公司 Dyeing device
CN110699899B (en) * 2019-09-05 2022-03-15 广州市鸿通机械有限公司 Dyeing device

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