CN107829249B - Automatic alkali-adding sample dyeing machine and use method thereof - Google Patents
Automatic alkali-adding sample dyeing machine and use method thereof Download PDFInfo
- Publication number
- CN107829249B CN107829249B CN201711346798.5A CN201711346798A CN107829249B CN 107829249 B CN107829249 B CN 107829249B CN 201711346798 A CN201711346798 A CN 201711346798A CN 107829249 B CN107829249 B CN 107829249B
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- Prior art keywords
- dyeing
- alkali
- sample
- rotary drum
- cup
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- 238000004043 dyeing Methods 0.000 title claims abstract description 98
- 238000000034 method Methods 0.000 title claims description 12
- 239000003513 alkali Substances 0.000 claims abstract description 61
- 238000010438 heat treatment Methods 0.000 claims abstract description 35
- 239000004744 fabric Substances 0.000 claims abstract description 10
- 239000007788 liquid Substances 0.000 claims description 47
- 238000002347 injection Methods 0.000 claims description 15
- 239000007924 injection Substances 0.000 claims description 15
- 238000004891 communication Methods 0.000 claims description 12
- 238000001514 detection method Methods 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 6
- 230000001276 controlling effect Effects 0.000 claims description 6
- 230000002457 bidirectional effect Effects 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 5
- 230000001105 regulatory effect Effects 0.000 claims description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 6
- 238000005457 optimization Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/10—Devices for dyeing samples
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/22—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for heating
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to the field of dyeing equipment, in particular to an automatic alkali-adding dyeing machine, which comprises a machine box with a hollow interior, wherein a dyeing device for dyeing cloth samples is arranged in the machine box, the dyeing device comprises a rotary drum part arranged in the machine box, and at least one dyeing cup for placing dye liquor is arranged on the rotary drum part; the rotary drum part is connected with a driving system for driving the rotary drum part to rotate, and each dyeing sample cup is connected with an alkali adding system for adding alkali to the dyeing sample cup; a heating system for heating the dyeing cup is arranged in the machine case. The invention adopts an automatic alkali adding system, simplifies the traditional alkali adding mode, and simultaneously adopts roller type heating to uniformly heat the sample dyeing cup, thereby being more beneficial to sample dyeing operation.
Description
Technical Field
The invention relates to the field of sample dyeing equipment, in particular to an automatic alkali-adding sample dyeing machine and a use method thereof.
Background
According to the method, alkali liquor is required to be added in the process of fabric dyeing based on small batch laboratory fabric dyeing in the fabric dyeing industry, and the current alkali liquor adding implementation mode is that a sample is firstly placed into a dyeing sample cup for heating treatment for a period of time, then the dyeing sample cup is taken out and added with the alkali liquor, and then the dyeing sample cup is put back for continuous treatment, and the mode adopts manual operation and has a complex operation process; therefore, a simple and manual-operation-free device capable of directly and automatically adding alkali liquor is required in the current cloth sample dyeing process.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a sample dyeing machine capable of automatically adding alkali.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
the automatic alkali-adding sample dyeing machine comprises a machine box with a hollow inside, wherein a sample dyeing device for dyeing cloth samples is arranged in the machine box, the sample dyeing device comprises a rotary drum part arranged in the machine box, and at least one sample dyeing cup for placing dye liquor is arranged on the rotary drum part; the rotary drum part is connected with a driving system for driving the rotary drum part to rotate, and each dyeing sample cup is connected with an alkali adding system for adding alkali to the dyeing sample cup; a heating system for heating the dyeing cup is arranged in the machine case.
The alkali adding system comprises a communication pipeline, each dyeing sample cup is connected with an alkali adding component through the communication pipeline, the alkali adding component comprises an alkali liquor cylinder storing alkali liquor, and the alkali liquor cylinder is communicated with the communication pipeline through a liquid injection pump.
The communicating pipeline comprises a main passage liquid supply pipe distributed around the rotary drum part, and the main passage liquid supply pipe is communicated with the dyeing sample cup through a liquid adding pipe.
The dyeing cup is provided with a dyeing cup cover, the dyeing cup cover is provided with a connecting hole, the connecting hole is connected with a liquid adding pipe, and a sealing ring is arranged in the connecting hole.
The driving system comprises a rotating shaft connected with the rotating drum part, a transmission gear used for transmitting power is arranged on the rotating shaft, and the transmission gear is meshed with a driving gear arranged on an output shaft of the bidirectional rotating motor.
The heating system comprises a heating component arranged in the case, and the heating component is connected with a power supply part for supplying energy to the heating component.
The sample dyeing machine further comprises a control system, wherein the control system comprises a detection module and a control module for receiving signals of the detection module, and the control module is connected with an execution module.
The rotary drum part comprises a rotary drum body, a rotary drum shaft is arranged in the middle of the rotary drum body, the rotary drum shaft penetrates through the rotary drum body, and limiting plates are arranged at two ends of the rotary drum body.
The outer box body is used for protection, the outer box body comprises an outer box body, an outer box opening is formed in the outer box body, and an outer box door is arranged on the outer box opening.
A method of using an automatic alkali-addition dyeing machine, the method comprising the steps of:
(1) Opening a box door, putting dye liquor into the dye sample cup, and then putting a sample;
(2) Placing the dyeing cup cover on the rotary drum, connecting a communicating pipeline in the alkali adding system, and closing the outer box door after the communicating is completed;
(3) Starting a switch button, entering a working mode, rotating the drum part, and starting a heating system;
(4) After the step (3) is completed, starting timing, and after the set time is reached, under the regulation and control of a control system, the liquid injection pump works and starts to add alkali; when the set injection amount is reached, stopping the operation of the injection pump;
(5) And (4) after the step (4) is finished, when the set sample dyeing time is reached, the regulating and controlling system controls all working parts to stop working, the box door is opened, and the sample is taken out.
The invention has the advantages that:
the invention adopts an automatic alkali adding system, simplifies the traditional alkali adding mode, and simultaneously adopts roller type heating to uniformly heat the sample dyeing cup, thereby being more beneficial to sample dyeing operation.
Drawings
The contents of the drawings and the marks in the drawings of the present specification are briefly described as follows:
fig. 1 is a schematic structural view of the present invention.
Fig. 2 is an enlarged view of a portion of the present invention.
The labels in the above figures are:
1. the device comprises a case, a 2 limiting plate, a 3 motor, a 4 driving gear, a 5 rotating shaft, a 6 driving gear, a 7 outer case, an 8 sample dyeing cup, a 9 heating system, a 10 liquid adding pipe, a 11 main passage liquid supply pipe, a 12 liquid injection pump, a 13 alkali liquor cylinder, a 14 rotating cylinder shaft, a 15 rotating cylinder body and a 16 sample dyeing cup cover.
Detailed Description
The following detailed description of the invention refers to the accompanying drawings, which illustrate preferred embodiments of the invention in further detail.
An automatic alkali-adding sample dyeing machine comprises a machine box 1 with a hollow inside, wherein a sample dyeing device for dyeing cloth samples is arranged in the machine box 1, the sample dyeing device comprises a rotary drum part arranged in the machine box 1, and at least one sample dyeing cup 8 for placing dye liquor is arranged on the rotary drum part; the rotary drum part is connected with a driving system for driving the rotary drum part to rotate, and each dyeing sample cup 8 is connected with an alkali adding system for adding alkali to the dyeing sample cup 8; a heating system 9 for heating the dyeing cup 8 is arranged in the case 1; the alkali adding system comprises a communication pipeline, each dyeing sample cup 8 is connected with an alkali adding component through the communication pipeline, the alkali adding component comprises an alkali liquor cylinder 13 for storing alkali liquor, and the alkali liquor cylinder 13 is communicated with the communication pipeline through an injection pump 12; the communicating pipeline comprises a main passage liquid supply pipe 11 distributed around the rotary drum part, and the main passage liquid supply pipe 11 is communicated with the dyeing cup 8 through a liquid adding pipe 10; the driving system comprises a rotating shaft 5 connected with the rotating drum part, a transmission gear 6 for transmitting power is arranged on the rotating shaft 5, and the transmission gear 6 is meshed with a driving gear 4 arranged on an output shaft of the bidirectional rotating motor 3; the heating system 9 comprises a heating component arranged in the case 1, and the heating component is connected with a power supply part for providing energy for the heating component; the invention comprises a rotary drum part, wherein the rotary drum part comprises a rotary drum body 15, a rotary drum shaft 14 is arranged in the middle of the rotary drum body 15, the rotary drum shaft 14 penetrates through the rotary drum body 15, and limiting plates 2 are arranged at two ends of the rotary drum body 15; the end part of the rotary drum shaft 14 is provided with a rotary shaft 5, two ends of the rotary shaft 5 are connected with the inner wall of the machine case 1 and used for positioning the rotary shaft 5, and then the rotary drum part is positioned, so that later rotation is facilitated, meanwhile, the rotary drum body 15 is provided with a dyeing sample cup 8, the dyeing sample cup 8 is arranged to provide a place for dyeing samples of cloth, and meanwhile, as a preferred mode, the dyeing sample cup 8 is connected with an automatic alkali adding system, the alkali adding system comprises a communication pipeline, each dyeing sample cup 8 is connected with an alkali adding part through the communication pipeline, the alkali adding part comprises an alkali liquid cylinder 13 storing alkali liquid, and the alkali liquid cylinder 13 is communicated with the communication pipeline through an injection pump 12; the communicating pipe comprises a main passage liquid supply pipe 11 distributed around the rotary drum part, the main passage liquid supply pipe 11 is communicated with the dyeing sample cups 8 through a liquid adding pipe 10, the main passage liquid supply pipe 11 is distributed annularly like a circular ring arranged on the outer side of the rotary drum body 15, the main passage liquid supply pipe 11 is connected to the rotary drum body 15 through a bracket, meanwhile, a plurality of liquid adding pipes 10 are connected to the main passage liquid supply pipe 11, each liquid adding pipe 10 is at least connected with one dyeing sample cup 8, when alkali needs to be added to the dyeing sample cup 8, a liquid filling pump 12 is started, the liquid filling pump 12 extracts alkali liquid from an alkali liquid cylinder 13, the alkali liquid enters the main passage liquid supply pipe 11, the main passage liquid supply pipe 11 enters the liquid adding pipe 10 and then enters each dyeing sample cup 8, the invention realizes the alkali adding operation of each dyeing cup 8, as larger optimization, the liquid adding pipe 10 is not directly connected with the dyeing cup 8, the liquid adding pipe 10 is connected with the dyeing cup 8 through the liquid separating pipe 17, the arrangement is convenient, the connection is convenient, the later disassembly is also convenient, the connection of pipelines is detachable connection, the connection mode can adopt threaded connection, the whole pipeline is convenient to replace, the local pipeline can be replaced only after being damaged, the whole pipeline is prevented from being replaced, and meanwhile, as larger optimization, the liquid separating pipe 17 is provided with a flow controller and an electromagnetic valve, so that the alkali liquid amount entering the dyeing cup 8 is controlled, and the excessive alkali liquid amount added at one time is avoided; meanwhile, a driving system is arranged on the rotating shaft 5 in the invention, and the bidirectional rotating motor 3 drives the rotating shaft 5 to rotate through the starting of the bidirectional rotating motor 3, and the rotating shaft 5 drives the rotating drum part to rotate, so that the uniform heating of each sample dyeing cup 8 during operation is ensured; the invention is also provided with a heating system 9, wherein the heating system 9 can adopt a heating rod or light wave heating, and can be arranged according to the needs; meanwhile, automatic alkali addition is adopted, so that the alkali addition operation is more convenient and efficient.
Preferably, the sample dyeing machine further comprises a control system, wherein the control system comprises a detection module and a control module for receiving signals of the detection module, and the control module is connected with an execution module; the detection module comprises a temperature sensor arranged in the case 1, the control module adopts a PIC series singlechip, the singlechip has a good timing function, the execution module comprises a switch for controlling the starting of the liquid injection pump 12 and a switch for controlling the rotation of the rotating motor 3, and the execution module also comprises a switch for controlling the starting of the heating system 9; the temperature sensor is arranged, so that the temperature of the machine case 1 can be regulated and controlled, the condition that the temperature in the machine case 1 is too high or too low is avoided, and meanwhile, due to the arrangement of the singlechip, the working time of the device disclosed by the invention is more accurate, and the device is beneficial to the cloth sample dyeing operation.
Preferably, a sample dyeing cup cover 16 is arranged on the sample dyeing cup 8, a connecting hole is formed in the sample dyeing cup cover 16, the connecting hole is connected with the liquid adding pipe 10, and a sealing ring is arranged in the connecting hole; the dyeing cup cover 16 is connected with the dyeing cup 8 through threads, a sealing gasket is arranged between the dyeing cup cover 16 and the dyeing cup 8, meanwhile, the liquid adding pipe 10 is arranged in the connecting hole, and the sealing ring is arranged in the connecting hole, so that leakage of alkali liquor during alkali liquor adding is avoided, and waste of alkali liquor is avoided.
As preferable, the outer side of the case 1 is provided with an outer case 7 for protection, the outer case 7 comprises an outer case 7 body, the outer case 7 body is provided with an outer case opening, and the outer case opening is provided with an outer case door; the arrangement of the outer box body 7 provides an external placement place for the invention, meanwhile, in the invention, the machine box 1 is arranged inside the outer box body 7, meanwhile, the driving system is arranged in the area between the machine box 1 and the inner wall of the outer box body 7, so that the influence of the heating system 9 on the motor 3 is avoided, meanwhile, the machine box 1 has smaller volume, is beneficial to the rising of temperature and convenient for heating, the outer box body 7 is arranged outside the machine box 1, is beneficial to heat preservation, and meanwhile, the volume of the outer box body 7 is larger, so that the working stability of the device is beneficial to improvement.
The application method of the automatic alkali-adding sample dyeing machine comprises the following steps:
(1) Opening a box door, putting dye liquor into the dye sample cup 8, and then putting a sample;
(2) Placing the sample dyeing cup cover 16 on the rotary drum, connecting a communicating pipeline in the alkali adding system, and closing the outer box door after the communicating is completed;
(3) Starting a switch button, entering a working mode, rotating the drum part, and starting the heating system 9;
(4) After the step (3) is completed, starting timing, and when the set time is reached, under the regulation of a control system, the liquid injection pump 12 works and starts to add alkali; when the set injection amount is reached, the injection pump 12 stops working;
(5) And (4) after the step (4) is finished, when the set sample dyeing time is reached, the regulating and controlling system controls all working parts to stop working, the box door is opened, and the sample is taken out.
It is obvious that the specific implementation of the present invention is not limited by the above-mentioned modes, and that it is within the scope of protection of the present invention only to adopt various insubstantial modifications made by the method conception and technical scheme of the present invention.
Claims (4)
1. The automatic alkali-adding sample dyeing machine is characterized by comprising a machine box with a hollow inside, wherein a sample dyeing device for dyeing cloth samples is arranged in the machine box, the sample dyeing device comprises a rotary drum part arranged in the machine box, and at least one sample dyeing cup for placing dye liquor is arranged on the rotary drum part; the rotary drum part is connected with a driving system for driving the rotary drum part to rotate, and each dyeing sample cup is connected with an alkali adding system for adding alkali to the dyeing sample cup; a heating system for heating the dyeing cup is arranged in the case;
the alkali adding system comprises a communication pipeline, each dyeing sample cup is connected with an alkali adding component through the communication pipeline, the alkali adding component comprises an alkali liquor cylinder storing alkali liquor, and the alkali liquor cylinder is communicated with the communication pipeline through a liquid injection pump;
the communicating pipeline comprises main passage liquid supply pipes distributed around the rotary drum part, and the main passage liquid supply pipes are communicated with the dyeing sample cup through liquid adding pipes;
the dyeing cup is provided with a dyeing cup cover, the dyeing cup cover is provided with a connecting hole, the connecting hole is connected with the liquid adding pipe, and a sealing ring is arranged in the connecting hole;
the driving system comprises a rotating shaft connected with the rotating drum part, a transmission gear for transmitting power is arranged on the rotating shaft, and the transmission gear is meshed with a driving gear arranged on an output shaft of the bidirectional rotating motor; the heating system comprises a heating component arranged in the case, and the heating component is connected with a power supply part for providing energy for the heating component; the rotary drum part comprises a rotary drum body, a rotary drum shaft is arranged in the middle of the rotary drum body, the rotary drum shaft penetrates through the rotary drum body, and limiting plates are arranged at two ends of the rotary drum body.
2. The automatic alkali-adding sample dyeing machine according to claim 1, further comprising a control system, wherein the control system comprises a detection module and a control module for receiving a signal of the detection module, and the control module is connected with an execution module.
3. The automatic alkali-adding sample dyeing machine according to claim 1, wherein an outer box body for protection is arranged on the outer side of the machine box, the outer box body comprises an outer box body, an outer box opening is formed in the outer box body, and an outer box door is arranged on the outer box opening.
4. A method of using an automatic alkaline dyeing machine according to any one of claims 1 to 3, characterized in that it comprises the steps of:
(1) Opening a box door, putting dye liquor into the dye sample cup, and then putting a sample;
(2) Placing the dyeing cup cover on the rotary drum, connecting a communicating pipeline in the alkali adding system, and closing the outer box door after the communicating is completed;
(3) Starting a switch button, entering a working mode, rotating the drum part, and starting a heating system;
(4) After the step (3) is completed, starting timing, and after the set time is reached, under the regulation and control of a control system, the liquid injection pump works and starts to add alkali; when the set injection amount is reached, stopping the operation of the injection pump;
(5) And (4) after the step (4) is finished, when the set sample dyeing time is reached, the regulating and controlling system controls all working parts to stop working, the box door is opened, and the sample is taken out.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711346798.5A CN107829249B (en) | 2017-12-15 | 2017-12-15 | Automatic alkali-adding sample dyeing machine and use method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711346798.5A CN107829249B (en) | 2017-12-15 | 2017-12-15 | Automatic alkali-adding sample dyeing machine and use method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107829249A CN107829249A (en) | 2018-03-23 |
| CN107829249B true CN107829249B (en) | 2023-08-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711346798.5A Active CN107829249B (en) | 2017-12-15 | 2017-12-15 | Automatic alkali-adding sample dyeing machine and use method thereof |
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| Publication number | Publication date |
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| CN107829249A (en) | 2018-03-23 |
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