CN2723088Y - Full automatic cutter for international standard container top plate - Google Patents

Full automatic cutter for international standard container top plate Download PDF

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Publication number
CN2723088Y
CN2723088Y CN 200420065161 CN200420065161U CN2723088Y CN 2723088 Y CN2723088 Y CN 2723088Y CN 200420065161 CN200420065161 CN 200420065161 CN 200420065161 U CN200420065161 U CN 200420065161U CN 2723088 Y CN2723088 Y CN 2723088Y
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China
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raceway
cylinder
roller
plate
shearing machine
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Expired - Fee Related
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CN 200420065161
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Chinese (zh)
Inventor
张正坤
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Individual
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Individual
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Abstract

The utility model relates to a full automatic cutter for international standard container top plates, comprising plate cutters. The utility model is characterized in that the utility model is composed of a first cutter and a second cutter. The first cutter comprises a plate cutting machine (1), a rotary longitudinal-horizontal rolling track mechanism (2) and a plate cutting machine (3). The plate cutting machine (1) and the plate cutting machine (3) are respectively arranged at two corresponding side edges of the rotary longitudinal-horizontal rolling track mechanism (2). The second cutter comprises a material transporting rolling track mechanism (4), a plate cutting machine (5) and a plate cutting machine (6), and the plate cutting machine (5) and the plate cutting machine (6) are respectively arranged at both side edges of the material transporting rolling track mechanism (4) that are in the same direction as the material transporting direction. The material transporting inlet end of the material transporting rolling track mechanism (4) of the second cutter is positioned at the position of the material transporting outlet end of the rotary longitudinal-horizontal rolling track mechanism (2) of the first cutter. The utility model has high cutting efficiency and can automatically position.

Description

The full-automatic shear of ISO freight container top board
Technical field
The utility model relates to the full-automatic shear of a kind of ISO freight container top board.
Background technology
At present, the patent No.: ZL02228621.7 is adopted in ISO freight container top board full-automatic molding, shearing, ISO freight container top board fully automatic forming machine, comprise crossbar roller, haul device, positioning table, rotary feeding device, plate shearing machine, this equipment is by crossbar roller, the feeding of haul device, control device, realize the location by positioning table, realize monolateral shearing by plate shearing machine, rotary feeding device is realized the feeding on 4 limits, one-way shear respectively, because of only being provided with a plate shearing machine, can only one-way shear, its shear rate is slow.
Summary of the invention
At above-mentioned deficiency, the full-automatic shear of ISO freight container top board that provides a kind of shear efficiency high is provided the purpose of this utility model.
To achieve these goals, the technical solution of the utility model is: the full-automatic shear of ISO freight container top board, comprise plate shearing machine, it is characterized in that it is made up of first shear and second shear, first shear comprises plate shearing machine 1, rotary raceway in length and breadth mechanism 2, plate shearing machine 3, and plate shearing machine 1, plate shearing machine 3 lay respectively at rotary raceway in length and breadth mechanism 2 corresponding dual-sides; Second shear comprises defeated material raceway mechanism 4, plate shearing machine 5, plate shearing machine 6, plate shearing machine 5, plate shearing machine 6 lay respectively at defeated material raceway mechanism 4 with defeated material direction dual-side in the same way; The defeated material arrival end of the defeated material raceway mechanism 4 of second shear is positioned at the defeated material port of export place of the rotary raceway in length and breadth mechanism 2 of first shear.
Described rotary raceway in length and breadth mechanism 2 comprises rotating mechanism, vertically raceway mechanism, laterally raceway mechanism, detent mechanism, vertically raceway mechanism, horizontal raceway mechanism are separately fixed on the runing rest 15 of rotating mechanism, the cylinder 24 that the cylinder 56 of detent mechanism is fixed on 15,2 detent mechanisms of runing rest is separately fixed in the stand 17 separately of plate shearing machine 1, plate shearing machine 3.
The utility model adopts first shear and second shear, first shear comprises plate shearing machine 1, rotary raceway in length and breadth mechanism 2, plate shearing machine 3, shear when can realize bilateral (as minor face), after the bilateral shearing, by rotary raceway in length and breadth mechanism 2 half-twists, by defeated material raceway mechanism 4 feedings (top pull 20) of vertical raceway mechanism to second shear, the plate shearing machine 5 of second shear, plate shearing machine 6 realize that bilateral (as long limit) time shears.To compare its shear rate fast with existing one-way shear, brought up to and per hour shear more than 88 by per hour shearing 55 originally, thereby improved production efficiency.Detent mechanism of the present utility model adopts cylinder 56, air cylinder device 24, cylinder 52 to be connected with control device, realizes location automatically.
Description of drawings
Fig. 1 is the utility model first shear structural representation
Fig. 2 be Figure 1A to the structural representation of rotary raceway in length and breadth mechanism 2
Fig. 3 be Fig. 1 along B---B line cutaway view
Fig. 4 be Fig. 1 along C---C line cutaway view
Fig. 5 is that the D of Fig. 3 is to structural representation
Fig. 6 be Fig. 2 along E---E line cutaway view
Fig. 7 be Fig. 2 along H---the H cutaway view
Fig. 8 is the front view of the defeated material raceway structure 4 of the utility model second shear
Fig. 9 is the vertical view of the utility model second shear
Figure 10 be Fig. 8 along F---F line cutaway view
Figure 11 is the utility model structural representation
Among the figure: 1---plate shearing machine, 2---rotary raceway in length and breadth mechanism, 3---plate shearing machine, 4---fail material raceway mechanism, 5---plate shearer, 6---plate shearing machine, 7---spin stand platform, 8---pressure bearing, 9---the chassis, 10---axle, 11---turntable, 12---toothed disc, 13---tooth bar, 14---motor, 15---swivel mount, 16---transition wheel, 17---stand, 18---defeated material limit roller, 19---the belt support plate, 20---pull on the top, 21---the middle part roller, 22---lever, 23---shelves are pulled, 24---air cylinder device, 25---motor, 26---transfer gear, 27---rotary cylinder, 28---belt, 29---magnechuck, 30---bearing block, 31---pull, 32---fixedly pull, 33---cylinder, 34---the tooth bar seat, 35---belt pulley, 36---regulating wheel, 37---wheel, 38---shaft coupling, 39---power transmission shaft, 40---guide bracket, 41---guide rod, 42---the raceway frame, 43---sprocket wheel, 44---the roller shaft bearing, 45---roller shaft, 46---roller, 47---guide wheel shaft, 48---directive wheel, 49---the guide wheel shaft bearing, 50---the directive wheel support, 51---motor, 52---cylinder, 53---chain, 54---pin, 55---belt pulley, 56---cylinder, 57---pillar.
The specific embodiment
As Fig. 1, Fig. 9, shown in Figure 11, the full-automatic shear of ISO freight container top board, it is made up of first shear and second shear, first shear comprises plate shearing machine 1, rotary raceway in length and breadth mechanism 2, plate shearing machine 3, and plate shearing machine 1, plate shearing machine 3 lay respectively at rotary raceway in length and breadth mechanism 2 corresponding dual-sides; Second shear comprises defeated material raceway mechanism 4, plate shearing machine 5, plate shearing machine 6, plate shearing machine 5, plate shearing machine 6 lay respectively at defeated material raceway mechanism 4 with defeated material direction dual-side in the same way; The defeated material arrival end of the defeated material raceway mechanism 4 of second shear is positioned at the defeated material port of export place of the rotary raceway in length and breadth mechanism 2 of first shear.Plate shearing machine is existing plate shearing machine, and plate shearing machine 1, plate shearing machine 3, plate shearing machine 5, plate shearing machine 6 can be the plate shearing machine of same model.
Described rotary raceway in length and breadth mechanism 2 comprises rotating mechanism, vertically raceway mechanism, laterally raceway mechanism, detent mechanism, vertically raceway mechanism, horizontal raceway mechanism are separately fixed on the runing rest 15 of rotating mechanism, the cylinder 24 that the cylinder 56 of detent mechanism is fixed on 15,2 detent mechanisms of runing rest is separately fixed in the stand 17 separately of plate shearing machine 1, plate shearing machine 3.
As Fig. 1, Fig. 2, Fig. 3, shown in Figure 6, rotating mechanism can make runing rest 15 half-twists, and the realization top is pulled 20 and changed sides.Rotating mechanism comprises spin stand platform 7, pressure bearing 8, chassis 9, axle 10, turntable 11, toothed disc 12, tooth bar 13, runing rest 15, rotary cylinder 27, tooth bar seat 34, fixedly connected with 9 middle parts, chassis in the lower end of axle 10, pressure bearing 8 is enclosed within on the axle 10, spin stand platform 7 be positioned on the chassis 9 and with chassis 9 fixedly connected (bolt is connected), axle 10, pressure bearing 8 is positioned at the centre bore of spin stand platform 7, turntable 11 is positioned at spin stand platform 7, pressure bearing 8 tops also are fastenedly connected by the top of bolt and pressure bearing 8, the mesopore of toothed disc 12 is corresponding with the external diameter of turntable 11, toothed disc 12 is enclosed within on the turntable 11 and by bolting by mesopore and connects, tooth bar 13 is meshed with the tooth of toothed disc 12, tooth bar seat 34 is passed in tooth bar 13 activities, tooth bar seat 34 is fixedly connected on the chassis 9, one end of tooth bar 13 is connected with rotary cylinder 27, rotary cylinder 27 is connected with control device, and runing rest 15 is fixedlyed connected with turntable 11 by bolt.
As Fig. 1, Fig. 2, Fig. 4, shown in Figure 7, vertically raceway mechanism is that the first shear bilateral scissors cut, behind runing rest 15 half-twists, to the second shear feeding.Described vertical raceway mechanism comprises motor 14, tooth bar, transition wheel, transfer gear 26, defeated material limit roller 18, middle part roller 21, bearing block 30, motor 14 is fixed on the runing rest 15, the output of motor 14 by two chains respectively with transfer gear 26, the right transition wheel is connected, right transition wheel is 2 and is connected by chain, its transition wheel 16 is connected with defeated material limit, the right roller 18 by chain, transfer gear 26 by two chains respectively with left side conveying roller 18, middle part, left side roller 21 is connected, roller 21 two ends, middle part respectively by bearing fixing on runing rest 15, defeated material limit roller 18 be about two, lay respectively at the two ends of runing rest 15 and be fixed on the runing rest 15 by bearing block 30.
As Fig. 1, Fig. 2, Fig. 3, shown in Figure 5, laterally rolling mechanism is also to locate to the first shear feeding (top pulls 20) after 20 moulding are pulled on the top.Described horizontal rolling mechanism comprises motor 25, belt 28, plate 31, fixed head 32, cylinder 33, belt support plate 19, belt pulley 35, regulating wheel 36, wheel 37, shaft coupling 38, power transmission shaft 39, guide bracket 40, guide rod 41, as shown in Figure 5, motor 25 is fixed on the plate 31, the output of motor 25 is connected by the sprocket wheel of chain with power transmission shaft 39, the two ends of power transmission shaft 39 are connected with 2 belt pulleys 35 by shaft coupling 38 respectively, same horizontal belt pulley 35, belt pulley 55 is connected through regulating wheel 36 by belt 28, belt 28 has belt top support plate 19, belt pulley 35, belt pulley 55 is fixed on the plate 31 by fixed connecting plate, belt top support plate 19 is fixed on the plate 31, fixed head 32 is by being bolted on the runing rest 15, be connected by cylinder 33 and ejecting rod of cylinder between plate 31 and the fixed head 32, be fixed with guide bracket 40 on the plate 31, guide rod 41 on the guide bracket 40 passes the pilot hole on the fixed head 32, and cylinder 33 is connected with control device.
As shown in Figure 1 and Figure 2, the automatic location before the detent mechanism of first shear is realized shearing for the first time.Described detent mechanism comprises cylinder 56, lever 22, baffle plate 23, air cylinder device 24, near switch, cylinder 56 be 2 be separately fixed at about on the runing rest 15 of inboard of defeated material limit roller 18, cylinder 56 upper ends are provided with pin 22, be positioned at pin 22 places near switch, air cylinder device 24 is 2, be separately fixed in 2 stands 17, air cylinder device 24 is provided with baffle plate 23; Cylinder 56, air cylinder device 24 are connected with control device.
As shown in Figure 1, described runing rest 15 upper ends are provided with magnechuck 29.
As Fig. 8, Fig. 9, shown in Figure 10, defeated material raceway mechanism 4 accepts top after shearing for the first time and pulls 20 and send into second shear, carries out the shearing on two limits in addition by cylinder 52, pin behind 54 location.Described defeated material raceway mechanism 4 comprises raceway frame 42, sprocket wheel 43, roller shaft bearing 44, roller shaft 45, roller 46, guide wheel shaft 47, directive wheel 48, guide wheel shaft bearing 49, directive wheel support 50, motor 51, cylinder 52, sprocket wheel 53, pin 54, electromagnet, electromagnet is fixed on raceway frame 42 upper ends, plate shearing machine 5, plate shearing machine 6 pillar 57 separately lays respectively at the both sides of raceway frame 42, roller shaft 45 is 10, roller shaft 45 middle parts are provided with sprocket wheel 43, the two ends of roller shaft 45 are fixed with roller 46 respectively, roller shaft 45 is fixedlyed connected with raceway frame 42 by roller shaft bearing 44, the top of roller 45 is provided with directive wheel 48,2 directive wheels 48 are fixed at the both ends of guide wheel shaft 47, guide wheel shaft 47 is 4, guide wheel shaft 47 two ends are connected with directive wheel support 50 by guide wheel shaft bearing 49 respectively, motor 51 is fixedlyed connected with raceway frame 42, the output of motor 51 is connected with the sprocket wheel 43 of right-hand member by chain, 10 roller shaft 45 upper sprocket wheels are connected by chain 53, cylinder 52 is fixed on raceway frame 42 and is connected with control device, and cylinder 52 is provided with pin 54.
The course of work of the present utility model: after the rotary raceway in length and breadth 2 of first shear is received the top board 20 of compression molding, continue to be fed forward, arrive positioning cylinder 56, lever 22 places, herein near switch generating signal, positioning cylinder 24 action on plate shearing machine 1, plate shearing machine 3 both sides is carried out three parts with top board 20 and is located, and sends signal through the time-delay relay of control device, magnechuck 29 energisings firmly hold top board 20; Plate shearing machine 1, plate shearing machine 3 carry out the parallel shearing of two minor faces (1045mm).After shearing finished, sender was given the cylinder 33 of horizontal rolling mechanism, and belt pulley 35, belt pulley 55 are put down, and abdicates the space, was convenient to runing rest 15 rotations; Rotary cylinder 27 actions, drive top board 20 and carry out 90 degree rotations (error of its running accuracy is not more than 15 `), after spinning movement finishes, the electromagnetic switch of control device is sent electric signal, magnechuck 29 outages, decontrol top board 20, vertically the drive motors 14 of raceway starts, and top board 20 is fed forward in the defeated material raceway mechanism 4 of second shear.Directive wheel 48 is guaranteed top board 20 linear runnings, and when going positioning cylinder 52 places, the pin 54 of the cylinder 52 that is positioned stops the location, the electromagnet energising, the shearing of plate shearing machine 5, plate shearing machine 6 beginning two length sides (2356mm) is after shearing finishes, positioning cylinder 52 pistons retraction, electromagnet disconnects.Thereby realized automatic location, the overall process of automatic bilateral shearing.

Claims (8)

1. the full-automatic shear of ISO freight container top board, comprise plate shearing machine, it is characterized in that it is made up of first shear and second shear, first shear comprises plate shearing machine (1), the rotary mechanism of raceway in length and breadth (2), plate shearing machine (3), and plate shearing machine (1), plate shearing machine (3) lay respectively at the corresponding dual-side of the rotary mechanism of raceway in length and breadth (2); Second shear comprises defeated material raceway mechanism (4), plate shearing machine (5), plate shearing machine (6), plate shearing machine (5), plate shearing machine (6) lay respectively at defeated material raceway mechanism (4) with defeated material direction dual-side in the same way; The defeated material arrival end of the defeated material raceway mechanism (4) of second shear is positioned at the defeated material port of export place of the rotary mechanism of raceway in length and breadth (2) of first shear.
2. the full-automatic shear of ISO freight container top board according to claim 1, it is characterized in that: the described rotary mechanism of raceway in length and breadth (2) comprises rotating mechanism, vertical raceway mechanism, horizontal raceway mechanism, detent mechanism, vertically raceway mechanism, horizontal raceway mechanism are separately fixed on the runing rest (15) of rotating mechanism, the cylinder of detent mechanism (56) is fixed on runing rest (15), and the cylinder of 2 detent mechanisms (24) is separately fixed in the stand (17) of plate shearing machine (1), plate shearing machine (3).
3. the full-automatic shear of ISO freight container top board according to claim 2, it is characterized in that: rotating mechanism comprises spin stand platform (7), pressure bearing (8), chassis (9), axle (10), turntable (11), toothed disc (12), tooth bar (13), runing rest (15), rotary cylinder (27), tooth bar seat (34), fixedly connected with chassis (9) middle part in the lower end of axle (10), pressure bearing (8) is enclosed within on the axle (10), spin stand platform (7) is positioned at chassis (9) and upward and with chassis (9) fixedlys connected, axle (10), pressure bearing (8) is positioned at the centre bore of spin stand platform (7), turntable (11) is positioned at spin stand platform (7), pressure bearing (8) top also is fastenedly connected by the top of bolt and pressure bearing (8), the mesopore of toothed disc (12) is corresponding with the external diameter of turntable (11), toothed disc (12) is enclosed within turntable (11) by mesopore and upward and by bolting connects, tooth bar (13) is meshed with the tooth of toothed disc (12), tooth bar seat (34) is passed in tooth bar (13) activity, tooth bar seat (34) is fixedly connected on the chassis (9), one end of tooth bar (13) is connected with rotary cylinder (27), rotary cylinder (27) is connected with control device, and runing rest (15) is fixedlyed connected with turntable (11) by bolt.
4. the full-automatic shear of ISO freight container top board according to claim 2, it is characterized in that: described vertical raceway mechanism comprises motor (14), tooth bar, transition wheel, transfer gear (26), defeated material limit roller (18), middle part roller (21), bearing block (30), motor (14) is fixed on the runing rest (15), the output of motor (14) by two chains respectively with transfer gear (26), the right transition wheel is connected, right transition wheel is individual and be connected by chain for (2), its transition wheel (16) is connected with the right defeated material limit roller (18) by chain, transfer gear (26) by two chains respectively with left side conveying roller (18), left side middle part roller (21) is connected, roller (21) two ends, middle part respectively by bearing fixing on runing rest (15), defeated material limit roller (18) be about two, lay respectively at the two ends of runing rest (15) and be fixed on the runing rest (15) by bearing block (30).
5. the full-automatic shear of ISO freight container top board according to claim 2, it is characterized in that: described horizontal raceway mechanism comprises motor (25), belt (28), plate (31), fixed head (32), cylinder (33), belt support plate (19), belt pulley (35), regulating wheel (36), wheel (37), shaft coupling (38), power transmission shaft (39), guide bracket (40), guide rod (41), motor (25) is fixed on the plate (31), the output of motor (25) is connected by the sprocket wheel of chain with power transmission shaft (39), the two ends of power transmission shaft (39) are connected with 2 belt pulleys (35) by shaft coupling (38) respectively, same horizontal belt pulley (35), belt pulley (55) is connected through regulating wheel (36) by belt (28), belt (28) has belt top support plate (19), belt pulley (35), belt pulley (55) is fixed on the plate (31) by fixed connecting plate, belt top support plate (19) is fixed on the plate (31), fixed head (32) is by being bolted on the runing rest (15), be connected by cylinder (33) and ejecting rod of cylinder between plate (31) and the fixed head (32), be fixed with guide bracket (40) on the plate (31), guide rod (41) on the guide bracket (40) passes the pilot hole on the fixed head (32), and cylinder (33) is connected with control device.
6. the full-automatic shear of ISO freight container top board according to claim 2, it is characterized in that: described detent mechanism comprises cylinder (56), lever (22), baffle plate (23), air cylinder device (24), near switch, cylinder (56) be 2 be separately fixed at about on the runing rest (15) of inboard of defeated material limit roller (18), cylinder (56) upper end is provided with pin (22), being positioned at pin (22) near switch locates, air cylinder device (24) is 2, be separately fixed in 2 stands (17), air cylinder device (24) is provided with baffle plate (23); Cylinder (56), air cylinder device (24) are connected with control device.
7. the full-automatic shear of ISO freight container top board according to claim 2 is characterized in that: described runing rest (15) upper end is provided with magnechuck (29).
8. the full-automatic shear of ISO freight container top board according to claim 1, it is characterized in that: described defeated material raceway mechanism (4) comprises raceway frame (42), sprocket wheel (43), roller shaft bearing (44), roller shaft (45), roller (46), guide wheel shaft (47), directive wheel (48), guide wheel shaft bearing (49), directive wheel support (50), motor (51), cylinder (52), sprocket wheel (53), pin (54), electromagnet, plate shearing machine (5), plate shearing machine (6) pillar (57) separately lays respectively at the both sides of raceway frame (42), roller shaft (45) is 10, roller shaft (45) middle part is provided with sprocket wheel (43), the two ends of roller shaft (45) are fixed with roller (46) respectively, roller shaft (45) is fixedlyed connected with raceway frame (42) by roller shaft bearing (44), the top of roller (45) is provided with directive wheel (48), 2 directive wheels (48) are fixed at the both ends of guide wheel shaft (47), guide wheel shaft (47) is 4, guide wheel shaft (47) two ends are connected with directive wheel support (50) by guide wheel shaft bearing (49) respectively, motor (51) is fixedlyed connected with raceway frame (42), the output of motor (51) is connected with the sprocket wheel (43) of right-hand member by chain, 10 roller shafts (45) upper sprocket wheel is connected by chain (53), cylinder (52) is fixed on raceway frame (42) and is connected with control device, and cylinder (52) is provided with pin (54).
CN 200420065161 2004-07-02 2004-07-02 Full automatic cutter for international standard container top plate Expired - Fee Related CN2723088Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 200420065161 CN2723088Y (en) 2004-07-02 2004-07-02 Full automatic cutter for international standard container top plate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 200420065161 CN2723088Y (en) 2004-07-02 2004-07-02 Full automatic cutter for international standard container top plate

Publications (1)

Publication Number Publication Date
CN2723088Y true CN2723088Y (en) 2005-09-07

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Application Number Title Priority Date Filing Date
CN 200420065161 Expired - Fee Related CN2723088Y (en) 2004-07-02 2004-07-02 Full automatic cutter for international standard container top plate

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CN (1) CN2723088Y (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102615331A (en) * 2012-04-12 2012-08-01 付志洪 Safe cutting machine
CN105500014A (en) * 2016-01-05 2016-04-20 吕爱民 Shearing and punching device for door panel and machining process of shearing and punching device
CN107900433A (en) * 2017-12-28 2018-04-13 重庆海国科技有限公司 A kind of bilateral plate shearing machine of frame of filter element
CN112548224A (en) * 2020-12-02 2021-03-26 余冠军 Battery pole piece processing equipment

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102615331A (en) * 2012-04-12 2012-08-01 付志洪 Safe cutting machine
CN105500014A (en) * 2016-01-05 2016-04-20 吕爱民 Shearing and punching device for door panel and machining process of shearing and punching device
CN107900433A (en) * 2017-12-28 2018-04-13 重庆海国科技有限公司 A kind of bilateral plate shearing machine of frame of filter element
CN107900433B (en) * 2017-12-28 2024-04-26 武汉远程世纪新材料有限公司 Bilateral plate shearing machine for filter element framework
CN112548224A (en) * 2020-12-02 2021-03-26 余冠军 Battery pole piece processing equipment

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