CN2716342Y - Water plate-inserting machine - Google Patents

Water plate-inserting machine Download PDF

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Publication number
CN2716342Y
CN2716342Y CN 200420078184 CN200420078184U CN2716342Y CN 2716342 Y CN2716342 Y CN 2716342Y CN 200420078184 CN200420078184 CN 200420078184 CN 200420078184 U CN200420078184 U CN 200420078184U CN 2716342 Y CN2716342 Y CN 2716342Y
Authority
CN
China
Prior art keywords
cart
buoyancy tank
track
dolly
supporting leg
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 200420078184
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Chinese (zh)
Inventor
蔡福敏
魏斌
李庆华
王来鹏
李鹏升
王菊
杜庆勋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
XUZHOU PENGDA FOUNDATION PILES ENGINEERING MACHINERY INSTITUTE
Original Assignee
XUZHOU PENGDA FOUNDATION PILES ENGINEERING MACHINERY INSTITUTE
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by XUZHOU PENGDA FOUNDATION PILES ENGINEERING MACHINERY INSTITUTE filed Critical XUZHOU PENGDA FOUNDATION PILES ENGINEERING MACHINERY INSTITUTE
Priority to CN 200420078184 priority Critical patent/CN2716342Y/en
Application granted granted Critical
Publication of CN2716342Y publication Critical patent/CN2716342Y/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses a water plate-inserting machine of architectural engineering machinery used for inserting plastic water draining plates into underwater stratums, comprising a large car and a small car. The small car is arranged on the rack of the large car, the large car is arranged on the rack of a floating box that is connected with a hydraulic supporting leg and is provided with the anchor winch of an iron anchor. The water plate-inserting machine adopts the structure that the lower side of the large car is connected with the floating box of the hydraulic supporting leg, when using, the machine body is supported and separated with water surface by the hydraulic supporting leg, the water plate-inserting machine overcomes the wobble of the machine body generated by surge, the machine body has good stability, the use is safe and reliable, the position is accurate, and the work efficiency and the engineering quality are improved. The floating box can accommodate a plurality of machines to simultaneously work, the floating box positions every time and can pile about 500 roots, and the work efficiency is higher more than three times than the work efficiency of the pontoon equipment. The integral structure adopts the modular structure, the small car, the large car, the floating box, the supporting leg and other components can be all disconnected, the water plate-inserting machine is convenient for changing places transport and installation, and saves cost and time.

Description

Board-plugging device waterborne
Technical field
The utility model relates to a kind of constructional engineering machinery that is used for toward underwater stratum plant plastic draining board.
Background technology
Known board-plugging device comprises cart and dolly, and dolly comprises intubate, vibrating hammer, body frame, master winch etc.Cart is positioned on the rail and can moves on rail, and dolly is positioned on the cart and can moves on cart.This machine was land usefulness originally, as use waterborne the time, was to be placed on enterprising the navigating in easy landing stage to cut the facility operation.During use, float on hull in the water and under the effect of surge, produce integral body and rock the poor stability of board-plugging device.Not only be difficult to the location, stake position is inaccurate, work efficiency is low, workmanship is wayward, and also has bigger potential safety hazard, and overthrow accident very easily takes place, it is just dangerous more to meet strong wind.In order to improve stability, hull will be done very greatly (more than two kilotons), and the equipment investment of engineering is very expensive.
Summary of the invention
The purpose of this utility model is that a kind of board-plugging device waterborne will be provided, this machine good stability, and safe and reliable, cost is low.
The purpose of this utility model is achieved in that this board-plugging device comprises cart and dolly, and dolly is positioned on the track on the cart, and cart is positioned on the track on the buoyancy tank, and buoyancy tank is connected with hydraulic leg and has the windlass of anchor.
Described dolly comprises the dolly driving mechanism, is wound with chain on the sprocket wheel of dolly driving mechanism, and the two ends of chain are separately fixed at the two ends of cart, is connected with track wheel that is positioned on the track and the safety wheel that is positioned at the track lateral grooves below the dolly.
Described cart comprises the cart driving mechanism, is wound with chain on the sprocket wheel of cart driving mechanism, and the two ends of chain are separately fixed at the two ends of buoyancy tank, is connected with track wheel that is positioned on the track and the safety wheel that is positioned at the track lateral grooves below the cart.
Described buoyancy tank is connected to each other by bolt by airtight buoyancy tank assembly and constitutes, and four jiaos of buoyancy tank are respectively equipped with the supporting leg guiding device, and gps satellite navigation system and two cover generating sets also are installed on the buoyancy tank.
Described hydraulic leg is that moving casing is positioned at fixed sleeving, can slide between fixed sleeving and the moving casing, fixed sleeving is fixedlyed connected with buoyancy tank, hydraulic cylinder is positioned at moving casing, between the cylinder sleeve of moving casing and hydraulic cylinder for fixedlying connected, the piston rod top of hydraulic cylinder links to each other by the crown hinge chain with fixed sleeving, also is connected with servo-actuated between piston rod upper end and the fixed sleeving and supports, and the lower end of moving casing links to each other by following hinge with the supporting leg buoyancy tank.
The utility model is reformed prior art according to the operation at sea specific operation, creatively a kind of supporting leg floating box structure is applied in the equipment.With dolly and the cart parts improvement structure of traditional land, be placed on the buoyancy tank that has telescopic hydraulic leg with the rail board-plugging device.Hydraulic leg props up in water-bed ground, and buoyancy tank is suspended from the water surface.Its intubate, vibrating hammer, body frame, main winch etc. are all continued to use the design scheme of former land with the rail board-plugging device.
Connect the structure of the buoyancy tank with hydraulic leg below the utility model employing cart, during use, by hydraulic leg body is pushed up dried up, overcome the body that produces under the surge effect and rocked, body has good stability, and is safe and reliable.Accurate positioning has improved work efficiency and workmanship.Can hold many facility on the buoyancy tank and work simultaneously, and the each location of buoyancy tank can drive piles nearly 500, operating efficiency than use landing stage equipment Senior Three doubly more than.
Overall structure adopts modular organization, and parts such as dolly, cart, buoyancy tank, supporting leg are all removable, and convenient transition is transported and installed, and reduces expenses and the time.
The driving mechanism of cart and dolly is compared with old-fashioned rail formula board-plugging device, be essentially different: it is that driving force is directly passed to the track wheel that the cart of old-fashioned rail formula board-plugging device and dolly drive, rely on the friction between wheel and rail to make cart and dolly produce displacement, therefore when track has certain inclination angle under the wheel, be subjected to the effect of weight component sliding force, the motion of cart and dolly may be out of control, in addition cause slippage thus, equipment personal safety accident such as the car that slips is tumbled; The utility model is that driving force is passed to the fixing chain in two ends, cart and dolly draw and the generation motion by the reaction force of chain, at this moment track wheel and non-driving wheel, only making supporting roller uses, as long as the chain of selecting for use its to hold the power of cutting enough big, add the safety wheel assembly of anti-derailing, even the inclination angle of the relative horizontal plane of track reaches 30 degree, the problems referred to above be can not produce yet, thereby the reliability and the safety of motion guaranteed.
Buoyancy tank adopts tower structure, and simple structure is made easily.In light weight, reduced cost of manufacture.The landing stage suitable with rank compared, and its weight can alleviate 3/5, and expenses of labour can reduce by 80%, and cost of investment reduces significantly.
Hydraulic leg is flexible adjustable, can satisfy 10 meters construction needs with interior different work areas of the depth of water.And, construct so can adapt to water-bed different complex-terrain because every supporting leg can be regulated separately.Characteristics such as the bushing type leg structure has that bearing capacity is big, water resistance good, safe and reliable, good stability.
Be provided with the gps satellite navigation system, can accurately locate, work efficiency and workmanship are very favourable for improving.Be furnished with two generating sets, sufficient energy safeguard is arranged.
Important technological parameters:
Maximum water depth M 10 The maximum election power of single supporting leg KN ?1256
If beat degree of depth M 10~18 Grounding pressure KN/M 2 ?≤25
The vibrating hammer model TDZ20 Generator power KW/H ?125
Vibrating hammer quantity 4 Complete machine deadweight draft M ?0.8
Intubate quantity 4 Allow draft M ?1.5
Hydraulic system working pressure MPa 40 Wind loading rating 9 grades
Supporting leg stroke M 10 Complete machine weight T ?240
Description of drawings
Fig. 1 is the structure chart of an embodiment of the present utility model.Fig. 2 is the left view of Fig. 1.
Fig. 3 is the vertical view of Fig. 1.Fig. 4 is the vehicle structure of Fig. 1.
Fig. 5 is the left view of Fig. 4.Fig. 6 is the dolly driving mechanism enlarged drawing of Fig. 4.
Fig. 7 is the dolly driving mechanism enlarged drawing of Fig. 5.Fig. 8 is the floating box structure figure of Fig. 1.
Fig. 9 is the A-A view of Fig. 8.Figure 10 is Fig. 1 hydraulic leg structure principle chart.
Figure 11 is the hydraulic leg structure chart of Fig. 1.Figure 12 is the right view of Figure 11.
Figure 13 is that enlarged drawing is supported in the servo-actuated of Figure 11.Figure 14 is the B-B view of Figure 12.
Figure 15 is the hydraulic cylinder structure figure among Figure 11.Figure 16 is the left view of Figure 15.
1. dollies among the figure, 2. cart, 3. buoyancy tank, 4. hydraulic leg, 5. anchor, 6. Hydraulic Station, 7. windlass, 8. cart driving mechanism, 9.GPS global position system, 10. generating set;
1-1 dolly driving mechanism, 1-2. body frame, 1-3. vibrating hammer, 1-4. cannula assembly, 1-5. hound, 1-6. wire rope, 1-7. undercarriage, 1-8. driver's cabin, 1-9. vibrating hammer hoist engine; 1-10 dolly track, 1-11. safety wheel assembly, 1-12. chain, 1-13. sprocket wheel, 1-14 track wheel, 1-5. safety wheel;
3-1. supporting leg guiding device, 3-2. bolt, 3-3. buoyancy tank assembly, 3-4. cart track;
4-1. hinge, 4-10. drag chain, 4-11. bearing pin, 4-12. servo-actuated splicing sleeve, 4-13. slideway, 4-14. oscillating bearing under fixed sleeving, 4-2. crown hinge chain, 4-3. servo-actuated support, 4-4. upper hinge, 4-5. moving casing, 4-6. hydraulic cylinder, 4-7. piston rod, 4-8. supporting leg buoyancy tank, the 4-9..
The specific embodiment
In Fig. 1, Fig. 2 and Fig. 3, this board-plugging device comprises cart 2 and dolly 1, and dolly 1 is positioned on the track on the cart 2, and cart 2 is positioned on the track on the buoyancy tank 3.Cart 2 is two, and dolly 1 is four, and two dollies 1 are arranged on each cart 2.Be connected with two cart driving mechanisms 8 on each cart 2.According to actual needs, more cart 2 and dolly 1 can be installed.
Dolly 1 can move back and forth on the track that cart 2 provides and can reliably locate along diagram Y direction by chain drive, and its shift length is required to determine according to the pilespacing of draining sheet pile by the operator.
Cart 2 is the same also by chain drive with dolly 1, along the diagram directions X, moves back and forth on the track that buoyancy tank 3 provides and can reliably locate, and its shift length also is to be determined from requiring according to the pilespacing of draining sheet pile by the operator.
Buoyancy tank 3 is connected with four hydraulic legs 4 and four windlass 7 with anchor 5.Windlass 7 adopts hoist engine, totally four, lays respectively on four angles of buoyancy tank 3.Each windlass 7 all links to each other with a demersal anchor 5 by wire rope.
The two ends that two gps satellite navigation systems 9 and 10, two gps satellite navigation systems 9 of two generating sets lay respectively at buoyancy tank 3 are installed on the buoyancy tank 3.
When buoyancy tank 3 absorbed water 2/5, suffered buoyancy can float entire equipment, and the function of buoyancy tank 3 is exactly to provide reliable and stable security platform for above-mentioned parts.During duty, it relies on the supporting role power of hydraulic cylinder 4-6 in the hydraulic leg 4 that is attached thereto to break away from the water surface, thereby has greatly alleviated the impact force of surge, has overcome critical defects such as integral body is rocked, facility poor stability.
Anchor 5 is connected with windlass 7 by wire rope, by other anchor gear its is thrown to required place, and as yet not before the jack-up, complete machine floats in the water, moves and locate whole equipment by windlass 7 folding and unfolding wire rope at hydraulic leg 4.Under the duty, its holdback force helps to improve the stability of complete machine.
Hydraulic Station 6 configurations two covers both can use alternately, also can be standby one, and for hydraulic system provides power.
In Fig. 4 and Fig. 5, dolly driving mechanism 1-1 is positioned at the rear portion, lower end of dolly 1.
In Fig. 6 and Fig. 7, be wound with chain 1-12 on the sprocket wheel 1-13 of dolly driving mechanism 1-1, the two ends of chain 1-12 are separately fixed at the two ends of cart 2.Be connected with track wheel 1-14 that is positioned on the dolly track 1-10 and the safety wheel 1-15 that is positioned at dolly track 1-10 lateral grooves below the dolly 1.
Cart driving mechanism 8 is with above-mentioned dolly driving mechanism 1-1, its accompanying drawing of Therefore, omited and enumeration.
In Fig. 8 and Fig. 9, buoyancy tank 3 is connected to each other by bolt 3-2 by airtight buoyancy tank assembly 3-3 and constitutes, and four jiaos of buoyancy tank 3 are respectively equipped with a supporting leg guiding device 3-1, and two cart track 3-4 are connected both sides above the buoyancy tank 3.
In Figure 10, Figure 11, Figure 12, Figure 13 and Figure 14, hydraulic leg 4 is positioned at fixed sleeving 4-1 for moving casing 4-5, can slide between fixed sleeving 4-1 and the moving casing 4-5.Fixed sleeving 4-1 is fixedlyed connected with buoyancy tank 3.Hydraulic cylinder 4-6 is positioned at moving casing 4-5, between the cylinder sleeve of moving casing 4-5 and hydraulic cylinder 4-6 for fixedlying connected.The piston rod 4-7 top of hydraulic cylinder 4-6 links to each other by crown hinge chain 4-2 with fixed sleeving 4-1, also is connected with servo-actuated between piston rod 4-7 upper end and the fixed sleeving 4-1 and supports 4-3.The lower end of moving casing 4-5 links to each other by following hinge 4-9 with supporting leg buoyancy tank 4-8.
Hydraulic leg 4 relies on hydraulic cylinder 4-6 freely to stretch, and can or fall buoyancy tank 3 jack-up.Hydraulic cylinder 4-6 is built in the airtight moving casing 4-5 in lower end, thereby has avoided hydraulic cylinder 4-6 immersion, for hydraulic cylinder 4-6 operate as normal provides necessary ambient conditions.
Concrete enforcement need possess large-scale construction engineering machine-building condition, and as: 24 meters spans, factory building more than 2500 square metres, crane gear is 2 more than 20 tons; Open-air assembling area more than 2500 square metres, supporting crane gear more than 40 tons; The capacity of equipment that has steel work such as automatic submerged-arc welding machine, AC-DC welder, flame cutting processing, surfacing, dull and stereotyped aligning, secondary nondestructive inspection to produce, medium above knack workman; Mechanical process capacity should possess exemplary apparatus such as C620, X62W, Z3050, T618, Y38, has to detect and research technique.

Claims (5)

1. board-plugging device waterborne, this board-plugging device comprises cart and dolly, and dolly is positioned on the track on the cart, it is characterized in that cart is positioned on the track on the buoyancy tank, and buoyancy tank is connected with hydraulic leg and has the windlass of anchor.
2. board-plugging device waterborne according to claim 1, it is characterized in that dolly comprises the dolly driving mechanism, be wound with chain on the sprocket wheel of dolly driving mechanism, the two ends of chain are separately fixed at the two ends of cart, are connected with track wheel that is positioned on the track and the safety wheel that is positioned at the track lateral grooves below the dolly.
3. board-plugging device waterborne according to claim 1, it is characterized in that cart comprises the cart driving mechanism, be wound with chain on the sprocket wheel of cart driving mechanism, the two ends of chain are separately fixed at the two ends of buoyancy tank, are connected with track wheel that is positioned on the track and the safety wheel that is positioned at the track lateral grooves below the cart.
4. board-plugging device waterborne according to claim 1 is characterized in that buoyancy tank is connected to each other by bolt by airtight buoyancy tank assembly to constitute, and four jiaos of buoyancy tank are respectively equipped with the supporting leg guiding device, and the gps satellite navigation system also is installed on the buoyancy tank.
5. board-plugging device waterborne according to claim 1, it is characterized in that hydraulic leg is that moving casing is positioned at fixed sleeving, can slide between fixed sleeving and the moving casing, fixed sleeving is fixedlyed connected with buoyancy tank, hydraulic cylinder is positioned at moving casing, between the cylinder sleeve of moving casing and hydraulic cylinder for fixedlying connected, the piston rod top of hydraulic cylinder links to each other by the crown hinge chain with fixed sleeving, also be connected with servo-actuated between piston rod upper end and the moving casing and support, the lower end of moving casing links to each other by following hinge with the supporting leg buoyancy tank.
CN 200420078184 2004-07-27 2004-07-27 Water plate-inserting machine Expired - Fee Related CN2716342Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 200420078184 CN2716342Y (en) 2004-07-27 2004-07-27 Water plate-inserting machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 200420078184 CN2716342Y (en) 2004-07-27 2004-07-27 Water plate-inserting machine

Publications (1)

Publication Number Publication Date
CN2716342Y true CN2716342Y (en) 2005-08-10

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Application Number Title Priority Date Filing Date
CN 200420078184 Expired - Fee Related CN2716342Y (en) 2004-07-27 2004-07-27 Water plate-inserting machine

Country Status (1)

Country Link
CN (1) CN2716342Y (en)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101614007A (en) * 2009-07-09 2009-12-30 宜兴市鑫泰土工材料有限公司 Plate inserting device for silt consolidation
CN101713186A (en) * 2009-10-30 2010-05-26 王来朋 Ultra-soft layer rack flashboard machine
CN102094412A (en) * 2010-12-22 2011-06-15 天津天大滨海船舶与海洋工程研究院有限公司 Mud-water amphibious plate-inserting device for soft foundation
CN103362447A (en) * 2013-06-28 2013-10-23 三一集团有限公司 Underwater drilling device and pile forming equipment
CN104058340A (en) * 2014-07-02 2014-09-24 徐工集团工程机械股份有限公司 Offshore operation lifting device and offshore operation lifting equipment
CN104443289A (en) * 2014-11-13 2015-03-25 广州打捞局 Piling ship
CN106892064A (en) * 2017-02-27 2017-06-27 广州市盛洲地基基础工程有限公司 A kind of PVD over-water constructions special purpose ship
CN114506421A (en) * 2022-02-16 2022-05-17 广西柳工机械股份有限公司 Positioning and leveling equipment on water

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101614007A (en) * 2009-07-09 2009-12-30 宜兴市鑫泰土工材料有限公司 Plate inserting device for silt consolidation
CN101614007B (en) * 2009-07-09 2013-08-28 江苏鑫泰岩土科技有限公司 Plate inserting device for silt consolidation
CN101713186A (en) * 2009-10-30 2010-05-26 王来朋 Ultra-soft layer rack flashboard machine
CN102094412A (en) * 2010-12-22 2011-06-15 天津天大滨海船舶与海洋工程研究院有限公司 Mud-water amphibious plate-inserting device for soft foundation
CN103362447A (en) * 2013-06-28 2013-10-23 三一集团有限公司 Underwater drilling device and pile forming equipment
CN104058340A (en) * 2014-07-02 2014-09-24 徐工集团工程机械股份有限公司 Offshore operation lifting device and offshore operation lifting equipment
CN104058340B (en) * 2014-07-02 2016-05-18 徐工集团工程机械股份有限公司 Off-shore operation hoisting apparatus and off-shore operation crane gear
CN104443289A (en) * 2014-11-13 2015-03-25 广州打捞局 Piling ship
CN106892064A (en) * 2017-02-27 2017-06-27 广州市盛洲地基基础工程有限公司 A kind of PVD over-water constructions special purpose ship
CN114506421A (en) * 2022-02-16 2022-05-17 广西柳工机械股份有限公司 Positioning and leveling equipment on water
CN114506421B (en) * 2022-02-16 2023-09-26 广西柳工机械股份有限公司 Positioning and leveling equipment on water

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GR01 Patent grant
C19 Lapse of patent right due to non-payment of the annual fee
CF01 Termination of patent right due to non-payment of annual fee