CN2708220Y - Highly-effective tray low-pressure evaporator for refrigerating plant - Google Patents
Highly-effective tray low-pressure evaporator for refrigerating plant Download PDFInfo
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- CN2708220Y CN2708220Y CN 200420036698 CN200420036698U CN2708220Y CN 2708220 Y CN2708220 Y CN 2708220Y CN 200420036698 CN200420036698 CN 200420036698 CN 200420036698 U CN200420036698 U CN 200420036698U CN 2708220 Y CN2708220 Y CN 2708220Y
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Abstract
一种用于制冷装置技术领域的制冷装置用高效托盘低压蒸发器,布液器由一个总管与若干分管组成,引流管的直径大于布液器分管外径,它们之间留有间隙,引流管位于布液器和托盘之间,托盘紧贴毛细蒸发管管排下部,与毛细蒸发管管排之间的间隙在1至10毫米之间,每一毛细蒸发管管排底部设置托盘,托盘内布有制冷剂,毛细蒸发管半浸在托盘内,毛细蒸发管为外壁强化的高效传热管,在毛细蒸发管的外表面有大量的毛细通道。本实用新型布液均匀,无需冷剂泵循环供液,采用外壁毛细蒸发管,管内为被冷却媒体或某种蒸汽,依靠对流换热或蒸汽冷凝换热带走蒸发潜热,低压蒸发制冷剂在管外壁毛细蒸发,托盘起到为毛细蒸发不断补液作用。
A high-efficiency tray low-pressure evaporator for refrigeration equipment used in the technical field of refrigeration equipment. The liquid distributor is composed of a main pipe and several branch pipes. The diameter of the drainage pipe is larger than the outer diameter of the branch pipes of the liquid distributor. There is a gap between them. The drainage pipe Located between the liquid distributor and the tray, the tray is close to the lower part of the capillary evaporating tube row, and the gap between the capillary evaporating tube row and the capillary evaporating tube row is between 1 and 10 mm. The refrigerant is distributed, and the capillary evaporating tube is half immersed in the tray. The capillary evaporating tube is a high-efficiency heat transfer tube with reinforced outer wall, and there are a large number of capillary channels on the outer surface of the capillary evaporating tube. The utility model distributes the liquid evenly, does not need a refrigerant pump to circulate the liquid, and adopts a capillary evaporation tube on the outer wall. The cooled medium or some kind of steam is inside the tube, and the latent heat of evaporation is removed by convective heat exchange or steam condensation heat transfer. The low-pressure evaporation refrigerant is Capillary evaporation on the outer wall of the tube, and the tray plays the role of continuous liquid replenishment for capillary evaporation.
Description
技术领域technical field
本实用新型是一种托盘低压蒸发器,具体是一种制冷装置用高效托盘低压蒸发器。用于制冷装置技术领域。The utility model relates to a tray low-pressure evaporator, in particular to a high-efficiency tray low-pressure evaporator for a refrigeration device. It is used in the technical field of refrigeration equipment.
技术背景technical background
在以水或甲醇等为制冷剂的制冷装置中,蒸发器内的蒸发压力较低,如果采用沉浸式蒸发器,则发生沸腾蒸发较为困难,造成制冷机组制冷能力的损失,蒸发器的效率也不高;而如果采用喷淋式降膜蒸发器,则需要昂贵的真空制冷剂泵,既增加了电耗又是系统的运行可靠性有所下降。目前,在溴化锂吸收式制冷机中,通常是采用降膜蒸发器,盘式布液器布液,运行过程中要求制冷剂液体在布液器中有一定的液位才能保证布液均匀,当蒸发量较小时,这种蒸发器的效率会很低,布液也困难,制冷机泵功耗比例上升。因此,现有的蒸发器形式限制了吸收式机组的小型化。在小功率制冷的吸收式和吸附式制冷系统中,降膜和沉浸式蒸发器都不是最好的选择。In a refrigeration device using water or methanol as a refrigerant, the evaporation pressure in the evaporator is relatively low. If a submerged evaporator is used, it will be difficult for boiling evaporation to occur, resulting in the loss of refrigeration capacity of the refrigeration unit and the efficiency of the evaporator. However, if a spray-type falling-film evaporator is used, an expensive vacuum refrigerant pump is required, which not only increases power consumption but also reduces the operating reliability of the system. At present, in lithium bromide absorption refrigerators, falling film evaporators and disk liquid distributors are usually used for liquid distribution. During operation, the refrigerant liquid is required to have a certain liquid level in the liquid distributor to ensure uniform liquid distribution. When the amount of evaporation is small, the efficiency of this evaporator will be very low, liquid distribution will be difficult, and the power consumption ratio of the refrigerator pump will increase. Therefore, the existing evaporator forms limit the miniaturization of the absorption unit. Neither falling film nor submerged evaporators are the best choice for absorption and adsorption refrigeration systems with low power refrigeration.
经文献检索发现,专利申请号:93205862.0,名称为:复合金属丝网管降膜蒸发器,该专利中介绍了一种蒸发室中的换热管由复合金属丝网管制作而成的蒸发器,复合金属丝网管是在金属管的内外表面都压焊目数为20~120目的1~5层金属丝网的管,或者是在金属管内表面压焊成目数为20~120目的1~5层金属丝网的管。该结构形式的蒸发器在传热方面得到了有效地强化,但是蒸发管外的积污结垢比较严重,其整体性能不够理想,在结构上不能满足小型制冷机所要求的紧凑性要求。After literature search, it was found that the patent application number: 93205862.0, named: Composite metal wire mesh tube falling film evaporator, this patent introduces an evaporator in which the heat exchange tube in the evaporation chamber is made of composite metal wire mesh tube. The metal wire mesh pipe is a pipe with 1 to 5 layers of wire mesh with a mesh number of 20 to 120 mesh on the inner and outer surfaces of the metal pipe, or pressure welded on the inner surface of the metal pipe to form 1 to 5 layers with a mesh number of 20 to 120 mesh. Wire mesh tube. The evaporator of this structure has been effectively enhanced in terms of heat transfer, but the fouling and fouling outside the evaporating tube is serious, its overall performance is not ideal, and its structure cannot meet the compactness requirements required by small refrigerators.
发明内容Contents of the invention
本实用新型的目的在于针对现有技术中存在的不足和缺陷,提供一种制冷装置用高效托盘低压蒸发器,使其不存在布液不均匀的问题,也无需冷剂泵循环供液。该蒸发器采用外壁毛细蒸发管,管内为被冷却媒体或某种蒸汽,依靠对流换热或蒸汽冷凝带走蒸发潜热,冷剂水或甲醇在管外壁毛细蒸发。紧贴管排布有托盘,起到为毛细蒸发不断补液作用。The purpose of this utility model is to provide a high-efficiency tray low-pressure evaporator for a refrigeration device, which does not have the problem of uneven liquid distribution and does not need a refrigerant pump to circulate liquid. The evaporator adopts a capillary evaporation tube on the outer wall. The cooled medium or some kind of steam is inside the tube. The latent heat of evaporation is taken away by convective heat exchange or steam condensation, and the refrigerant water or methanol is capillary evaporated on the outer wall of the tube. A tray is arranged close to the tube to continuously replenish liquid for capillary evaporation.
本实用新型是以下技术方案实现的,本实用新型包括:布液器,制冷剂,引流管,托盘,毛细蒸发管。各部件的结构形式为:布液器有一个总管与若干分管组成,总管直径、分管直径和数量决定于蒸发量大小。引流管的直径大于布液器分管外径,它们之间留有间隙。引流管位于布液器和托盘之间,起到引导冷凝液流入托盘的作用。冷凝液经过布液器均匀分配到布液器的各个分管上,然后通过引流管均匀布置到各个托盘中,完成“一次”布液。托盘紧贴毛细蒸发管管排下部,与毛细蒸发管管排之间的间隙在1至10毫米之间,其翻边高度在3毫米至毛细蒸发管半径之间。托盘和毛细蒸发管均采用水平布置。每一毛细蒸发管管排底部安装托盘,托盘内布有制冷剂,毛细蒸发管半浸在托盘内。毛细蒸发管为外壁强化的高效传热管,可以依靠两种工艺加工,一种为外表面轧丝管,另一种为外表面金属丝网或金属粉末烧结加工。在毛细蒸发管的外表面加工成大量直径在0.1至0.5毫米的毛细通道。通过布液器和引流管布置到托盘中的冷凝液,再通过毛细蒸发管外表面的对制冷剂的毛细作用完成“二次”布液。对于小功率的蒸发器,由于托盘数量小,本实用新型也可以去掉布液器,直接通过进液管,将制冷剂布置在最顶层的托盘,下一层的托盘靠上一层托盘的溢流实现制冷剂布液。The utility model is realized by the following technical solutions, and the utility model comprises: a liquid distributor, a refrigerant, a drainage tube, a tray, and a capillary evaporation tube. The structural form of each part is as follows: the liquid distributor consists of a main pipe and several branch pipes. The diameter of the main pipe, the diameter and number of branch pipes are determined by the evaporation capacity. The diameter of the drainage tube is larger than the outer diameter of the branch pipe of the liquid distributor, and there is a gap between them. The drain tube is located between the liquid distributor and the tray to guide the condensate into the tray. The condensate is evenly distributed to each branch pipe of the liquid distributor through the liquid distributor, and then evenly distributed to each tray through the drainage tube to complete the "one-time" liquid distribution. The tray is close to the lower part of the capillary evaporating tube row, the gap between the capillary evaporating tube row and the capillary evaporating tube row is between 1 and 10 mm, and the flange height is between 3 mm and the radius of the capillary evaporating tube. Trays and capillary evaporation tubes are arranged horizontally. A tray is installed at the bottom of each row of capillary evaporating tubes, refrigerant is distributed in the tray, and the capillary evaporating tubes are half immersed in the tray. The capillary evaporation tube is a high-efficiency heat transfer tube with reinforced outer wall, which can be processed by two processes, one is the outer surface wire-rolled tube, and the other is the outer surface wire mesh or metal powder sintering process. A large number of capillary channels with a diameter of 0.1 to 0.5 mm are processed on the outer surface of the capillary evaporation tube. The condensate is arranged in the tray through the liquid distributor and the drainage tube, and then the "secondary" liquid distribution is completed through the capillary action of the outer surface of the capillary evaporation tube on the refrigerant. For low-power evaporators, due to the small number of trays, the utility model can also remove the liquid distributor, directly through the liquid inlet pipe, and arrange the refrigerant on the top tray, and the next tray is close to the overflow of the upper tray. The flow realizes the liquid distribution of the refrigerant.
本实用新型利用布液器将制冷剂均匀布置到每一托盘内。由于托盘数量较小,一般只有3至15只,因而很容易保证布置到每一托盘内的制冷剂量一致。对于不采用布液器的小功率蒸发器,布置在上层托盘内的制冷剂不断溢出该托盘,依靠重力流入下层,从而起到布液作用。在毛细力作用下,制冷剂进一步地均匀布置在毛细蒸发管的外壁面上。毛细蒸发管管内另一种流体或蒸汽依靠对流换热或冷凝换热过程带走制冷剂的蒸发潜热,管外制冷剂在毛细蒸发管外表面上蒸发,同时制冷剂不断依靠毛细力从托盘内补充制冷剂到毛细蒸发管的外壁,实现了毛细蒸发管以1∶1的比例将制冷剂布液和蒸发,使得蒸发过程连续不断进行,蒸发过程无需冷剂泵。The utility model utilizes the liquid distributor to evenly arrange the refrigerant into each tray. Since the number of trays is small, generally only 3 to 15, it is easy to ensure that the amount of refrigerant arranged in each tray is consistent. For low-power evaporators without liquid distributors, the refrigerant arranged in the upper tray continuously overflows the tray and flows into the lower layer by gravity, thus playing the role of liquid distribution. Under the action of capillary force, the refrigerant is further evenly arranged on the outer wall of the capillary evaporation tube. Another fluid or vapor in the capillary evaporator tube takes away the latent heat of evaporation of the refrigerant by means of convective heat transfer or condensation heat transfer process. Refrigerant is added to the outer wall of the capillary evaporation tube to realize the liquid distribution and evaporation of the refrigerant in the capillary evaporation tube at a ratio of 1:1, so that the evaporation process is carried out continuously, and the evaporation process does not require a refrigerant pump.
本实用新型利用布液器和毛细蒸发管表面的毛细能力把冷凝液均匀地分布到毛细蒸发管的蒸发面上,实现了蒸发器无冷剂泵运行模式,节省了制造和运行成本。该实用新型特别适用于中小型吸收式和吸附式制冷机械。另外,毛细蒸发管的毛细表面拓展了蒸发面,强化了蒸发器的蒸发换热能力,提高了蒸发器的效率。The utility model utilizes the capillary capacity of the surface of the liquid distributor and the capillary evaporating tube to evenly distribute the condensate to the evaporating surface of the capillary evaporating tube, realizes the operating mode of the evaporator without a refrigerant pump, and saves manufacturing and operating costs. The utility model is especially suitable for small and medium-sized absorption and adsorption refrigeration machines. In addition, the capillary surface of the capillary evaporation tube expands the evaporation surface, strengthens the evaporation heat exchange capacity of the evaporator, and improves the efficiency of the evaporator.
附图说明Description of drawings
图1本实用新型包含布液器的结构示意图Fig. 1 The utility model includes the schematic structural diagram of the liquid distributor
图2本实用新型省略布液器的结构示意图Fig. 2 is a schematic structural diagram of the utility model omitting the liquid distributor
具体实施方式Detailed ways
如图1所示,本实用新型包括:布液器1,制冷剂2,引流管3,托盘4,毛细蒸发管5。布液器由一个总管与若干分管组成,总管直径、分管直径和数量决定于蒸发量大小。引流管3的直径大于布液器1分管外径,它们之间留有间隙。引流管3位于布液器1和托盘4之间,托盘4紧贴毛细蒸发管5管排下部,与毛细蒸发管5管排之间的间隙在1至10毫米之间,其翻边高度在3毫米至毛细蒸发管5半径之间。托盘4和毛细蒸发管5均采用水平布置。每一毛细蒸发管5管排底部安装托盘4,托盘4内布有制冷剂2,毛细蒸发管5半浸在托盘4内。毛细蒸发管5为外壁强化的高效传热管。在毛细蒸发管5的外表面有大量直径在0.1至0.5毫米的毛细通道。As shown in FIG. 1 , the utility model includes: a liquid distributor 1 , a
如图2所示,对于小功率的蒸发器,省略布液器1,直接通过在最顶层托盘4上部设置进液管6,将制冷剂2布置在最顶层的托盘4。As shown in FIG. 2 , for a low-power evaporator, the liquid distributor 1 is omitted, and the
毛细蒸发管5为外表面强化管,管外表面为轧丝、金属粉末烧结、多层丝网烧结毛细表面。The capillary evaporating
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200420036698 CN2708220Y (en) | 2004-06-24 | 2004-06-24 | Highly-effective tray low-pressure evaporator for refrigerating plant |
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| Application Number | Priority Date | Filing Date | Title |
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| CN 200420036698 CN2708220Y (en) | 2004-06-24 | 2004-06-24 | Highly-effective tray low-pressure evaporator for refrigerating plant |
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| CN2708220Y true CN2708220Y (en) | 2005-07-06 |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102095289A (en) * | 2011-03-08 | 2011-06-15 | 西安交通大学 | Evaporator |
| CN103791647A (en) * | 2014-02-28 | 2014-05-14 | 湖南运达节能科技有限公司 | Single pump type lithium bromide absorption unit |
| CN104819604A (en) * | 2015-04-27 | 2015-08-05 | 上海理工大学 | Layered flooded evaporator |
| CN105841405A (en) * | 2015-01-16 | 2016-08-10 | 浙江盾安机电科技有限公司 | Evaporator |
| CN106225300A (en) * | 2016-08-31 | 2016-12-14 | 广州万宝集团有限公司 | A kind of negative-pressure adsorption-type refrigeration system vaporizer |
| WO2019105607A1 (en) | 2017-11-28 | 2019-06-06 | Onda S.P.A. | Evaporator |
| CN119983608A (en) * | 2025-04-01 | 2025-05-13 | 西安交通大学 | A falling film evaporator |
-
2004
- 2004-06-24 CN CN 200420036698 patent/CN2708220Y/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102095289A (en) * | 2011-03-08 | 2011-06-15 | 西安交通大学 | Evaporator |
| CN103791647A (en) * | 2014-02-28 | 2014-05-14 | 湖南运达节能科技有限公司 | Single pump type lithium bromide absorption unit |
| CN103791647B (en) * | 2014-02-28 | 2016-01-27 | 湖南运达节能科技有限公司 | Single pump-type lithium bromide absorption-type machine unit |
| CN105841405A (en) * | 2015-01-16 | 2016-08-10 | 浙江盾安机电科技有限公司 | Evaporator |
| CN104819604A (en) * | 2015-04-27 | 2015-08-05 | 上海理工大学 | Layered flooded evaporator |
| CN106225300A (en) * | 2016-08-31 | 2016-12-14 | 广州万宝集团有限公司 | A kind of negative-pressure adsorption-type refrigeration system vaporizer |
| WO2019105607A1 (en) | 2017-11-28 | 2019-06-06 | Onda S.P.A. | Evaporator |
| CN119983608A (en) * | 2025-04-01 | 2025-05-13 | 西安交通大学 | A falling film evaporator |
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