CN2708173Y - Air source heat pump water heater with adjustable capacity - Google Patents
Air source heat pump water heater with adjustable capacity Download PDFInfo
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- CN2708173Y CN2708173Y CN 200420036700 CN200420036700U CN2708173Y CN 2708173 Y CN2708173 Y CN 2708173Y CN 200420036700 CN200420036700 CN 200420036700 CN 200420036700 U CN200420036700 U CN 200420036700U CN 2708173 Y CN2708173 Y CN 2708173Y
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Abstract
一种容量可调的空气源热泵热水器,由压缩机、气液分离器、干燥过滤器、毛细管组、风冷换热器、冷凝盘管、生活热水箱、温度传感器及控制器等部件组成。采用三根分别按照冬季、夏季和过渡季工况进行设计的不同长度的毛细管并联组成毛细管组,并采用三只制冷电磁阀加以通断控制,可极大地改善空气源热泵热水器的季节能效比及全年运行的经济性能。带温度传感器的风机控制器可根据检测的蒸发盘管出口制冷剂过热度来控制轴流风扇转速,实现多段式的自动风量调节功能,使蒸发器在任何工况下都可以获得合理的空气热能。本实用新型具有高效节能、安全可靠、使用寿命长、操作简单等优点。
An air source heat pump water heater with adjustable capacity, which is composed of a compressor, a gas-liquid separator, a dry filter, a capillary tube group, an air-cooled heat exchanger, a condensing coil, a domestic hot water tank, a temperature sensor and a controller, etc. . Three capillary tubes of different lengths designed according to the working conditions of winter, summer and transition season are used in parallel to form a capillary group, and three refrigeration solenoid valves are used for on-off control, which can greatly improve the seasonal energy efficiency ratio of air source heat pump water heaters and overall performance. annual economic performance. The fan controller with a temperature sensor can control the speed of the axial flow fan according to the detected superheat of the refrigerant at the outlet of the evaporating coil, and realize the multi-stage automatic air volume adjustment function, so that the evaporator can obtain reasonable air heat energy under any working conditions . The utility model has the advantages of high efficiency, energy saving, safety and reliability, long service life, simple operation and the like.
Description
技术领域technical field
本实用新型涉及一种空气源热泵热水器,尤其涉及一种具有自动容量调节功能的空气源热泵热水器,属于能源类供热及空调技术领域。The utility model relates to an air source heat pump water heater, in particular to an air source heat pump water heater with automatic capacity adjustment function, which belongs to the technical field of energy heat supply and air conditioning.
背景技术Background technique
目前我国热水器市场上普遍销售的热水器产品为电热水器、燃气热水器和太阳能热水器等。其中,电热水器以消耗大量昂贵的电力为代价,不利于能源的合理利用;燃气热水器在使用中则存在严重的安全隐患,每年因燃气热水器的使用而引发的中毒事件时有报道;常规的太阳能热水器在阴雨天是不能生产热水的,只能依靠电加热来弥补太阳能的不足,从而也存在能源的浪费现象,特别是在一些阴雨天比较多的南方地区使用这种热水器并不十分经济。于是,一种新型的基于热泵循环原理的热水器开始在热水器市场上崭露头角,它是利用蒸发器从周围环境中吸收热能(太阳能、空气或水等),并通过冷凝器将热能释放到水箱中去,从而实现热水的生产。热泵热水器具有高效节能、可全天候使用、安全可靠等优点,而且实现了能源的低级利用,具有广阔的发展和应用前景。At present, the water heater products generally sold in my country's water heater market are electric water heaters, gas water heaters and solar water heaters. Among them, electric water heaters consume a large amount of expensive electricity, which is not conducive to the rational use of energy; gas water heaters have serious safety hazards in use, and poisoning incidents caused by the use of gas water heaters are reported from time to time every year; conventional solar energy Water heaters can't produce hot water in rainy days, and can only rely on electric heating to make up for the lack of solar energy, so there is also a waste of energy, especially in some southern regions where there are more rainy days, it is not very economical to use such water heaters. As a result, a new type of water heater based on the heat pump cycle principle began to emerge in the water heater market. It uses the evaporator to absorb heat energy (solar energy, air or water, etc.) from the surrounding environment, and releases heat energy to the water tank through the condenser. , so as to realize the production of hot water. Heat pump water heaters have the advantages of high efficiency and energy saving, all-weather use, safety and reliability, etc., and realize the low-level utilization of energy, and have broad development and application prospects.
目前国内生产和销售的绝大多数空气源热泵热水器都是按冬季工况进行设计和加工的。这些热泵热水器在过渡季和夏季工况下运行时,制冷剂蒸发温度(压力)会随着室外空气温度的升高而升高,毛细管两端的压差随之减小,由于毛细管的长度固定,使得流入热泵蒸发器的制冷剂质量流量减少,压缩机吸气过热度增大,进而影响压缩机的容积效率和电机效率,甚至导致压缩机无法正常工作。由此可见,按冬季工况设计的毛细管长度并不能完全满足全年运行工况的需要,不仅使得空气源热泵热水器的全年平均供热性能系数难以提高,而且对压缩机的安全、稳定运行以及实际使用寿命产生不良影响。迄今为止尚未检索到涉及此类问题解决方法的相关专利材料。At present, the vast majority of air source heat pump water heaters produced and sold in China are designed and processed according to winter conditions. When these heat pump water heaters operate in the transitional season and summer conditions, the refrigerant evaporation temperature (pressure) will increase with the increase of the outdoor air temperature, and the pressure difference at both ends of the capillary will decrease accordingly. Since the length of the capillary is fixed, As a result, the refrigerant mass flow rate flowing into the heat pump evaporator decreases, and the suction superheat of the compressor increases, thereby affecting the volumetric efficiency and motor efficiency of the compressor, and even causing the compressor to fail to work normally. It can be seen that the capillary length designed according to the winter working conditions cannot fully meet the needs of the annual operating conditions, which not only makes it difficult to improve the annual average heating performance coefficient of the air source heat pump water heater, but also affects the safe and stable operation of the compressor. And the actual service life will be adversely affected. Relevant patent materials involving the solution to this type of problem have not been retrieved so far.
发明内容Contents of the invention
本实用新型的目的在于针对现有技术的不足,提供一种具有自动容量调节功能的高效热泵热水器,可以有效解决热泵热水器全年运行中的系统匹配及容量调节问题,提高系统的季节能效比(EER)和经济性能。The purpose of this utility model is to provide a high-efficiency heat pump water heater with automatic capacity adjustment function to solve the problem of system matching and capacity adjustment in the year-round operation of the heat pump water heater, and improve the seasonal energy efficiency ratio of the system ( EER) and economic performance.
为了实现这样的目的,在本实用新型的技术方案中,采用三根不同长度的毛细管并联组成毛细管组,来代替常规的热泵热水器所采用单一长度的毛细管。三根毛细管的长度分别按照冬季、夏季和过渡季工况进行设计,并采用三只制冷电磁阀加以通断控制。此外,采用了一个带温度传感器的风扇控制器,可根据检测的蒸发盘管出口制冷剂过热度来控制轴流风扇转速,实现多段式的自动风量调节功能,使蒸发器在任何工况下都可以获得合理的空气热能。In order to achieve this purpose, in the technical solution of the utility model, three capillary tubes of different lengths are used in parallel to form a capillary tube group, instead of a single-length capillary tube used in conventional heat pump water heaters. The lengths of the three capillaries are designed according to the working conditions of winter, summer and transition season, and three refrigeration solenoid valves are used for on-off control. In addition, a fan controller with a temperature sensor is used, which can control the speed of the axial fan according to the detected superheat of the refrigerant at the outlet of the evaporator coil, and realize the multi-stage automatic air volume adjustment function, so that the evaporator can operate smoothly under any working conditions. Reasonable air heat energy can be obtained.
本实用新型由压缩机、气液分离器、干燥过滤器、电磁阀、毛细管组、集流器、风冷换热器、冷凝盘管、生活热水箱、温度传感器及控制器等部件组成。压缩机的排气口与生活热水箱内部的冷凝盘管进口连接,冷凝盘管的出口经干燥过滤器与集流/分流器的一个端口连接,集流/分流器的其余三个端口分别各经一个电磁阀与三根长度不等的毛细管连接,三根毛细管的出口端再由一个集流/分流器并联起来后与蒸发盘管的进口连接,蒸发盘管的出口再经气液分离器与压缩机的吸气口连接,从而形成制冷剂的闭合循环通路。The utility model is composed of a compressor, a gas-liquid separator, a dry filter, an electromagnetic valve, a capillary group, a current collector, an air-cooled heat exchanger, a condensation coil, a domestic hot water tank, a temperature sensor and a controller. The exhaust port of the compressor is connected to the inlet of the condensing coil inside the domestic hot water tank, the outlet of the condensing coil is connected to one port of the collector/splitter through a dry filter, and the other three ports of the collector/splitter are respectively Each is connected to three capillary tubes of different lengths through a solenoid valve, and the outlet ends of the three capillary tubes are connected in parallel by a collector/splitter and then connected to the inlet of the evaporating coil, and the outlet of the evaporating coil is connected to the gas-liquid separator and The suction port of the compressor is connected to form a closed circulation path of the refrigerant.
本实用新型的压缩机采用全封闭旋转式压缩机,在压缩机吸气侧设有气液分离器以防止压缩机产生湿压缩。毛细管组由三根不同长度的毛细管并联而成,分别采用三只制冷电磁阀进行切换,分别应用于冬季、夏季和春秋季工况。在毛细管组上游管路上设有干燥过滤器,以避免制冷剂中的水分或杂质造成管路的堵塞。风冷换热器由蒸发盘管和轴流风扇组成,蒸发盘管为翅片管式结构,轴流风扇由一个带有温度传感器的风扇控制器根据蒸发盘管出口制冷剂过热度进行多段式风量调节。冷凝盘管为铜管盘制而成的螺旋式结构,直接设置在生活热水箱的底部,利用制冷剂的冷凝热来加热生活热水。生活热水箱为承压式结构,水箱内胆由不锈钢板焊制而成,内胆与外壳之间填充聚氨脂发泡保温材料。水箱上部设有一个出水管,下部设有一个进水口。水箱的进水口可以直接与城市自来水管网连接,依靠自来水压力将热水从水箱顶部压出。为了尽量减小冷水对箱内温度分层的影响,采用环型的进水管,管壁上设有若干等间距的散流小孔。水箱内部还装有一只铠装的温度传感器,用于测量箱内热水温度。通过控制器用户可在30~60℃范围内任意设热水温度,当水箱内热水温度低于启机温度(为了防止压缩机的频繁启停,控制器自动生成一个低于设定温度5℃的启机温度)时,控制器将自动启动压缩机,直到热水温度达到设定温度时,压缩机自动停机。The compressor of the utility model adopts a fully enclosed rotary compressor, and a gas-liquid separator is arranged on the suction side of the compressor to prevent the compressor from generating wet compression. The capillary group is composed of three capillary tubes of different lengths connected in parallel, which are switched by three cooling solenoid valves, and are respectively used in winter, summer and spring and autumn working conditions. A dry filter is provided on the upstream pipeline of the capillary group to avoid the blockage of the pipeline caused by moisture or impurities in the refrigerant. The air-cooled heat exchanger is composed of an evaporating coil and an axial fan. The evaporating coil is a finned tube structure. The axial fan is controlled by a fan controller with a temperature sensor according to the superheat of the refrigerant at the outlet of the evaporating coil. Air volume adjustment. The condensing coil is a spiral structure made of copper tubes, which is directly installed at the bottom of the domestic hot water tank, and uses the condensation heat of the refrigerant to heat the domestic hot water. The domestic hot water tank is a pressure-bearing structure. The inner tank of the water tank is welded by stainless steel plates, and the polyurethane foam insulation material is filled between the inner tank and the outer shell. The upper part of the water tank is provided with a water outlet pipe, and the lower part is provided with a water inlet. The water inlet of the water tank can be directly connected with the city water pipe network, relying on the pressure of the tap water to press the hot water out from the top of the water tank. In order to minimize the influence of cold water on the temperature stratification in the tank, a ring-shaped water inlet pipe is adopted, and a number of small holes for diffusing flow at equal intervals are arranged on the pipe wall. An armored temperature sensor is also installed inside the water tank to measure the temperature of the hot water in the tank. Through the controller, the user can set the hot water temperature arbitrarily within the range of 30-60°C. When the hot water temperature in the water tank is lower than the start-up temperature (in order to prevent frequent start-up and stop of the compressor, the controller will automatically generate a temperature lower than the
本实用新型采用三根不同长度的毛细管并联而成毛细管组,采用制冷电磁阀进行切换控制,分别应用于冬季、夏季和春秋季工况,可极大地改善空气源热泵热水器的季节能效比及全年运行的经济性能。风冷换热器由蒸发盘管和轴流风扇组成,可根据蒸发盘管出口制冷剂过热度范围,对轴流风扇进行三段式自动风量调节,保证了压缩机的可靠、高效运行。本实用新型有效解决了热泵热水器全年运行中的系统匹配及容量调节问题,具有高效节能、安全可靠、使用寿命长、操作简单等优点,极具商品化发展和应用前景。The utility model adopts three capillary tubes of different lengths connected in parallel to form a capillary tube group, adopts a refrigeration solenoid valve for switching control, and is respectively applied in winter, summer and spring and autumn working conditions, which can greatly improve the seasonal energy efficiency ratio of the air source heat pump water heater and the year-round Economic performance of operation. The air-cooled heat exchanger is composed of an evaporating coil and an axial fan. According to the superheat range of the refrigerant at the outlet of the evaporating coil, the axial fan can be automatically adjusted in three stages to ensure the reliable and efficient operation of the compressor. The utility model effectively solves the problem of system matching and capacity adjustment in the year-round operation of the heat pump water heater, has the advantages of high efficiency and energy saving, safety and reliability, long service life, simple operation, etc., and has great commercial development and application prospects.
附图说明Description of drawings
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图1中,干燥过滤器1、气液分离器2、集流/分流器3、电磁阀4、蒸发盘管5、轴流风扇6、风扇控制器7、凝水盘8、毛细管9、压缩机10、外壳11、进水口12、水箱内胆13、保温层14、水箱壳体15、出水口16、温度传感器17、控制器18、冷凝盘管19。In Fig. 1,
具体实施方式Detailed ways
为以下结合附图对本实用新型的技术方案作进一步详细描述。For the following in conjunction with the accompanying drawings, the technical solution of the utility model will be further described in detail.
附图1为本实用新型的整体结构示意图。Accompanying
如图所示,本实用新型由干燥过滤器1、气液分离器2、集流/分流器3、电磁阀4、蒸发盘管5、轴流风扇6、风扇控制器7、凝水盘8、毛细管9、压缩机10、外壳11、进水口12、水箱内胆13、保温层14、水箱壳体15、出水口16、温度传感器17、控制器18、冷凝盘管19等部件组成。压缩机10的排气口与冷凝盘管19的进口连接,冷凝盘管19的出口经干燥过滤器1与集流/分流器3的一个端口连接,集流/分流器3的其余三个端口分别各经一个电磁阀4与三根长度不等的毛细管9连接,三根毛细管9的出口端再由一个集流/分流器3并联起来后与蒸发盘管5的进口连接,蒸发盘管5的出口经气液分离器2与压缩机10的吸气口连接,从而形成制冷剂的闭合循环通路。凝水盘8设在蒸发盘管5下面,并通过底部一根凝水管将湿空气在蒸发盘管表面结露形成的凝水导出。轴流风扇6的转速由带有两个温度传感器T的风扇控制器7进行自动控制。风扇控制器7的两个温度传感器T分别设置在蒸发盘管5的进、出口管上,以检测制冷剂的过热度。所有上述制冷部件中,除冷凝盘管外均被封装在一外壳11内,作为热泵热水器的室外机。As shown in the figure, the utility model consists of a
制冷剂的循环过程如下:经毛细管9节流后的液体制冷剂流入蒸发盘管5中,在轴流风扇6的作用下与室外空气进行对流换热,吸收空气中的热量而蒸发,然后经气液分离器2流入压缩机10,被压缩后进入冷凝盘管19,在此将冷凝热释放给水箱内胆13中的水,冷凝后的制冷剂液体经干燥过滤器1、电磁阀4、毛细管9重新流入蒸发盘管5中,由此完成一次循环。The circulation process of the refrigerant is as follows: the liquid refrigerant throttled by the
生活热水箱由进水管12、水箱内胆13、保温层14、水箱壳体15、出水管16、温度传感器17、控制器18、冷凝盘管19组成。冷凝盘管19设置在内胆13的下部,进水管12和出水管16分别设置在内胆13的底部和顶部,温度传感器17则设置在内胆13的中上部。进水管12与自来水管网连接,使用热水时打开出水管16上的阀门,利用自来水的压头顶出热水。控制器18嵌在保温层14中,其控制面板则显露在水箱壳体15上。控制器18以温度传感器17的检测信号作为输入量,可根据用户设定的热水终温(30~60℃)和温度传感器17所检测的水温,实现对压缩机10的自动启停控制。通过控制器18,用户还可根据不同的季节工况对三个电磁阀4的状态进行切换来选择合适的毛细管长度。The domestic hot water tank is made up of water inlet pipe 12,
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CN101451790B (en) * | 2007-12-05 | 2010-05-19 | 广东万和新电气股份有限公司 | Horizontal water tank heat exchanger of heat pump water heater |
CN101929734A (en) * | 2010-09-29 | 2010-12-29 | 中原工学院 | Solar-air dual heat source heat pump water heater |
CN101929733A (en) * | 2010-09-29 | 2010-12-29 | 中原工学院 | Solar-air-ground energy three heat source heat pump water heater |
CN102563876A (en) * | 2012-02-28 | 2012-07-11 | 吴水清 | Water tank of air-energy heat pump water heater |
CN102563845A (en) * | 2012-02-03 | 2012-07-11 | 美的集团有限公司 | Composite quick-heating heat exchanger |
CN102893097A (en) * | 2010-04-15 | 2013-01-23 | 三菱电机株式会社 | Controller for water heater system, program for controlling water heater system, and method for operating water heater system |
WO2015149413A1 (en) * | 2014-03-31 | 2015-10-08 | 广东科龙空调器有限公司 | Capillary tube throttling device and refrigerating apparatus |
CN110617625A (en) * | 2019-10-11 | 2019-12-27 | 广东纽恩泰新能源科技发展有限公司 | Heat pump water heater system with five capillary tubes and control method thereof |
CN111397208A (en) * | 2020-03-13 | 2020-07-10 | 武汉工程大学 | A fast-heating air source heat pump water heater |
CN111637666A (en) * | 2019-03-02 | 2020-09-08 | 浙江美尔凯特智能厨卫股份有限公司 | air conditioner |
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CN101451790B (en) * | 2007-12-05 | 2010-05-19 | 广东万和新电气股份有限公司 | Horizontal water tank heat exchanger of heat pump water heater |
CN102893097B (en) * | 2010-04-15 | 2015-08-05 | 三菱电机株式会社 | Hot-water supply system's control device and hot-water supply system's control program and hot-water supply system's method of operation |
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CN101929734A (en) * | 2010-09-29 | 2010-12-29 | 中原工学院 | Solar-air dual heat source heat pump water heater |
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