CN2703776Y

CN2703776Y - Botany wool dyeing-finishing scutching water-absorbing machine

Info

Publication number: CN2703776Y
Application number: CN 200420028555
Authority: CN
Inventors: 姚国瑞
Original assignee: Individual
Current assignee: Individual
Priority date: 2004-03-18
Filing date: 2004-03-18
Publication date: 2005-06-08
Anticipated expiration: 2014-03-18

Abstract

The utility model discloses a dyeing-finishing scutching water-absorbing machine for the botany wool, comprising an untwisting device and a water-absorbing machine. The untwisting device comprises a motor and a speed reducing wheel which are fixed on the front and back supporting boards, a driving device compising the belt wheel of a woolenet guiding tube, the woolenet guiding tube connected on the belt wheel of the woolenet guiding tube, an untwisting disk fixed on the woolenet guiding tube, a spring sleeve tube connected with the untwisting disk, and a clamping hand. The water-absorbing machine comprises tensile force bars fixed on the right and left wallboards, a spreading roll, and a four-bar mechanism composed of a crank wheel, a connecting rod, a cloth putting shelf and a cloth falling roll. The back side of the spreading roll of the water-absorbing machine is provided with a suction inlet, is connected with a blower fan, and the connecting interface of the blower fan is connected with a quieter. The utility model has the advantages that the dyeing-finishing scutching water-absorbing machine for the botany wool can improve the working environment when the device is repaired, and can have convenient operation and low cost; the operation efficiency can be improved by adopting the roots blower fan to degassing vacuum and absorb water, and the woolenet speed can be improved 40-60 meter/ min; the sound source can be damaged fundamentally by adopting the labyrinth type, and the noise can be eliminated basically.

Description

The spinning hair of specification dyeing and finishing open-width water scooping machine

Technical field

The utility model relates to a kind of textile machine, particularly a kind of spinning hair dyeing and finishing open-width water scooping machine.

Background technology

At present, the dyeing and finishing of spinning hair rope form is dyed and the rope form braying after grey cloth, all to carry out open-width and suction two procedures, the processing of this two procedures realizes respectively through two kinds of equipment.Wherein scutcher is current based on import equipment, and its fundamental mode is: the rope form grey cloth sets out from the fortune car and is delivered to apart from ground 5-7 rice or more on the backtwisting ring of high position, and grey cloth is sagging naturally after leading tube.In sagging process, the loose power that grey cloth self produces is met the mechanical expansion power acting in conjunction that produces in the spreading roll, and grey cloth is launched.When finding the grey cloth twist in the running, false twisting is perhaps arranged, shrink closedly by probe instruction backtwisting ring, grey cloth is clamped and rotated sth. made by twisting is opened.The deficiency of this equipment is that grey cloth must deliver to the sufficiently high height apart from ground, factory building is required relatively harsher, when wearing cloth and installation and maintenance equipment in addition in work high above the ground, inconvenience, this equipment manufacturing cost is higher.For water scooping machine, mainly based on the N151 vacuum hydro-exhaustion machine, its working method is the open width water scooping machine for the N151 vacuum hydro-exhaustion machine, the grey cloth of main processing after by scutcher processing, also can to open width wash and crabbing after the open width grey cloth carry out dehydration processing.Deliver to tension rail when grey cloth by dolly, grey cloth is tightened, cross opening rail and again the moisture content major part on grey cloth surface is sucked away.After finishing the suction mission, grey cloth is brought into by cloth rewinder roll and is controlled frame, enters in the wagon box after the amplitude of oscillation.The weak point of this equipment is an inefficiency, and per minute is only processed about 15-25 rice.

Summary of the invention

For solving the problem that exists in the above-mentioned technology, the purpose of this utility model provides a kind of spinning hair dyeing and finishing open-width water scooping machine, will be original spinning mao of dyeing and finishing two become one procedure to operation, increase work efficiency, reach save time, power saving, laborsaving, reduce cost.

For achieving the above object, the technical solution adopted in the utility model provides a kind of spinning hair dyeing and finishing open-width water scooping machine, wherein: this structure includes separates twister and water scooping machine, described separate twister include be fixed on before and after on the gripper shoe motor and reduction of speed wheel, lead a transmission device that the tube belt pulley constitutes, be connected and lead leading tube, be fixed on the backtwisting dish of leading on the tube on the tube belt pulley, be fixed on spring spool on the backtwisting dish and tong and tong seat, a turnover mouth porcelain ring in addition; Described water scooping machine include the tension force thick stick that is fixed on the left and right sidesing wall plate, by bearing fixing at the spreading roll more than two on the wallboard, by crankwheel and connecting rod, control the quadric chain that frame, cropping roller form and be fixed on the transmission device that motor, belt pulley, sprocket wheel, gear on the right folder are formed; Be provided with the suction inlet made from stainless steel tube at the rear of water scooping machine spreading roll, its two ends are provided with flange disc, are separately fixed on the left and right sidesing wall plate, and its top, middle part has the suction seam of 1-2 millimeter, and the lower end of suction inlet is connected with stay pipe, and links to each other with blower inlet; The connection of air blast outlet be connected in water scooping machine one side and the silencing means that places water scooping machine to discharge ditch; Separate twister and water scooping machine at a distance of 9-10 rice.

Described tong and tong seat comprise two stainless steel tubes, one end of two pipes embeds bearing, bearing block is located on the tong seat, two tong seats with 150 degree angles, the one end is two stainless steel rolling pony rolls that embed bearing, its other end afterbody is circular-arc and withstands spring spool on the backtwisting dish, keeps the grip of tong.

The structure of described tension force thick stick is be provided with 90 degree in the middle circular-arc, and is 30 degree angles with its horizontal level.

Described air blast is a Roots blower.

The sound mouth that advances the sound mouth, is provided with in its corresponding side that described silencing means includes loam cake, base, be provided with in base one side and on the other two sides of base, be provided with the bottom that uniformly-spaced also interlaced soundproof wall is fixed on base.

The beneficial effects of the utility model are spinning hair dyeing and finishing open-width water scooping machine operating environment when having improved maintenance of equipment, and are easy to operate, cheap, use Roots blower instead and vacuumize suction, improved operating efficiency, can make speed be increased to 40-60 rice/minute.Adopt " labyrinth type " silencing means, fundamentally destroyed sound source, and be that continuous several times is destroyed, noise is eliminated substantially.

Description of drawings

Fig. 1 is the integrally-built front view of the utility model;

Fig. 2 is the integrally-built vertical view of the utility model;

Fig. 3 is a water scooping machine transmission device connection diagram of the present utility model;

Fig. 4 is the front view of silencing means structure of the present utility model;

Fig. 5 is the vertical view of silencing means structure of the present utility model.

The specific embodiment

Reaching embodiment in conjunction with the accompanying drawings is illustrated spinning hair dyeing and finishing open-width water scooping machine of the present utility model.

Shown in Fig. 1 to 5, spinning hair dyeing and finishing open-width water scooping machine structure of the present utility model includes separates twister and water scooping machine, separate twister include be fixed on before and after on the

gripper shoe

2,8 motor 1 and reduction of speed wheel 3, lead transmission device that tube belt pulley 4 constitutes, be connected and lead leading tube 7, be fixed on the backtwisting dish 10 of leading on the tube 7 on the tube belt pulley 4, be fixed on spring spool 11 on the backtwisting dish 10 and tong and tong seat 12, a turnover

mouthful porcelain ring

6,13 in addition.Described water scooping machine include be fixed on left and right sidesing wall plate 12 ', 13 ' on tension force thick stick 1 ', by bearing fixing wallboard 12 ', 13 ' on more than four spreading roll, by crankwheel and connecting rod, control the quadric chain that frame, cropping roller form and be fixed on motor 16 on the right folder ', the transmission device formed of belt pulley, sprocket wheel, gear; Be provided with at the rear of water scooping machine spreading roll the suction inlet 6 made with stainless steel tube ', its two ends are provided with flange disc, be separately fixed at left and right sidesing wall plate 12 ', 13 ' on, its middle part top has the suction seam of 1-2 millimeter, suction inlet 6 ' the lower end be connected with stay pipe, and link to each other with blower inlet; The connection of air blast outlet be connected in water scooping machine one side and the silencing means that places water scooping machine to discharge ditch; Separate twister and water scooping machine at a distance of 9-10 rice.

Described tong and tong seat 12 comprise two stainless steel tubes, one end of two pipes embeds bearing, bearing block is located on the tong seat, two tong seats with 150 degree angles, the one end is two stainless steel rolling pony rolls that embed bearing, its other end afterbody is circular-arc and withstands spring spool 11 on the backtwisting dish 10, keeps the grip of tong.

The course of work of this spinning hair dyeing and finishing open-width water scooping machine is as follows:

When separating twister employing motor (0.5 kilowatt 1450 rev/mins) work, grey cloth is penetrated by leading ring 6, and passes and lead tube 7, leads ring 13 after entering behind the tong 12.Because the open-width ability of open-width water scooping machine is stronger, adds that there is not false twisting in most of rope form grey cloth, leads several and tong of tube and remain static.Separating twister only plays grey cloth is supported and lead effect.When grey cloth if when meeting false twisting stent poor effect, by the spinner according to grey cloth twist with the fingers to, start hand push button before the water scooping machine, allow and separate the twister motor and enter duty.The tong 12 of separating twister is to be made by two stainless steel tubes, and the two ends of stainless steel tube embed bearing, its objective is the frictional resistance that reduces tong and grey cloth.The outer of bearing is embedded in the tong seat, and the other end afterbody of tong seat is circular-arc, withstands the spring spool 11 on the backtwisting dish always, and under the elastic force effect of spring, two tongs separating twister remain the certain grasping force to grey cloth.When motor entered duty, backtwisting dish 10 was along with leading together rotation of tube 7, and the tong position drives the grey cloth position rotation of clamping, and the twist that exists in the grey cloth is opened.After the grey cloth twist is untied, after the spinner loosens button, separate twister and remove the backtwisting state.2,8 task is to support motor bed-plate, transmission device, lead tube and other each parts among the figure.Motor 1 drags reduction of speed wheel 3 through behind the reduction of speed through V belt when rotating, dragged by V belt and lead tube belt pulley 4 further reductions of speed.Lead tube belt pulley 4 by key pin with lead tube and be connected, and rotate by leading a tin belt pulley 4.For reduce lead tube when rotated with the friction of front and back gripper shoe, two pairs of

rolling bearings

5,7 before and after being provided with are so that maintenance and increasing the service life.

The working environment of separating twister is relatively poor, contains a large amount of moisture content because of grey cloth is in operation, and after especially rope form dyes, contains residual chemicals in the moisture content, and it is acid that pH value is more.Therefore most of surface of the work that raffinate can flow in the water causes corrosion to machine parts.Originally foundry goods is all adopted in front and back bearings lid, motor cabinet 15 and the

horizontal support

14,16 of separate twister front end panel 2, rear bearing sheet 8, backtwisting dish 10, motor pulley, reduction of speed wheel 3, leading on a tube belt pulley 4, the

bearing

5,9, front and back are led

ring

6,13 and are adopted ceramic materials, lead tube 7 and tong seat, tong 12 and support screw etc. and all adopt stainless steel to make.

Separating twister has more than the 7-9 rice apart from main frame, and grey cloth is in service to mop floor unavoidably and separate that to cross car before the twister remarkable.Grey cloth passage guard rail is set, does the cement basal plane of 10 cm thicks, lay ceramic tile, produce resistance to reduce with the grey cloth friction.

Separate twister by after moving to ground in the air, the loose naturally ability of grey cloth reduces, and in order to remedy this shortcoming, this equipment has been taked three measures.At first, suitably strengthen the distance of separating between twister and the expander, will separate the twister height originally apart from open-width 5-7 rice, increasing understanding twister is a 9-10 rice apart from the horizontal range of open-width.Simultaneously, the stainless steel tension force thick stick of design an angle of 90 degrees is to increase the expansionary force of machinery to cloth cover.As among Fig. 21 ' be expanding tension force thick stick, its turn of bilge be separately fixed at left wallboard 12 ' right wallboard 13 ' on, the turn of bilge top that the palintrope thick stick is installed is 30 degree angles apart from horizontal level.Therefore, when grey cloth passed through to bend thick stick, the both sides of grey cloth were earlier stressed, progressively shifted to the middle part, and cloth cover is easy to separately.Also increased the quantity of spreading roll.Among the figure 2 ', 3 ', 4 ', 5 ' be two groups of spiral spreading rolls, act on the positive and negative two sides of grey cloth respectively.Four spiral spreading rolls are passive expanding, and its linear resonance surface velocity and grey cloth carry out speed synchronization, and purpose is to prevent that mechanical friction from causing damage to the grey cloth surface.

Water scooping machine shown in Fig. 2,3, left wallboard 12 ', right wallboard 13 ', left folder 14 ', right folder 15 ' make by steel plate.Tension force thick stick 1 ' curve an angle of 90 degrees at the middle part with stainless steel tube, top are circular-arc, are convenient to grey cloth and pass through, and the two ends welding flange is convenient on wallboard fixing.Four branch rollers 2 ', 3 ', 4 ', 5 ' be steel axle rubber roll, can adopt real axis, bearings is adopted at the rubber roll two ends, bearing block is separately fixed on the left and right sidesing wall plate.Glue axle surface is from the axle middle, and car has the positive and negative rib-loop of 60 degree helical angles.As shown in Figure 1, suction inlet 6 ' make for stainless steel tube, there is the suction seam of 1.2 mm wides the top, middle part, and the grey cloth surface moisture is intake line from here.Suction inlet 6 two ends are provided with ring flange, are separately fixed on the support of wallboard.Suction inlet 6 ' lower end is a stay pipe, and it links to each other with the tube connector of air blast.Fabric guide roll 7 ' be fixed on the bearing block of left and right sidesing wall plate, the outer drive sprocket of bearing block is fixed on the right side side of axle, is rotated by chain wheel drive.Cropping roller 9 ' structure and fabric guide roll 7 ' identical, its distinctive points is to install additional in the deflector roll both sides to fix two belt pulleys.Two little cropping rollers that drive folder by belt pulley rotate, and making grey cloth is smooth orderly entering transport vehicle.Hang with at the two ends of axle in addition and control frame 10, control frame 10 ' have crankwheel 8 ' the be fixed on inboard of left and right sides folder, crankwheel 8 ' eccentric position, pitman shaft is set so that fixing, it with connecting rod, control frame, the cropping roller is formed quadric chain and is folded for grey cloth.The eccentric position of crank and control frame and be provided with slotted hole with the part that is connected of connecting rod can be regulated the cropping fabric width of grey cloth.The outlet of Roots blower is connected and adds sealing gasket with the inlet of silencing means, anti-leak-stopping sound.

As shown in Figure 4, water scooping machine motor 16 ' be 1 kilowatt, 1450 rev/mins, cut-off directly is 90 millimeters pulley concial disks, three times of reductions of speed of one-level reduction of speed transmission 17 ' driven pulley, driving wheel and driven pulley connect body, three times of reductions of speed of two-stage speed-down transmission 18 ' driven pulley, driving wheel changes the kind of drive, uses two sprocket wheels and reduction of speed wheel instead and connects body, be divided into two-way, the first via by sprocket wheel by chain with power be delivered to fabric guide roll drive sprocket 19 ', and drive the fabric guide roll rotation with the twice reduction of speed with drive sprocket, the fabric guide roll rotating speed is 80 rev/mins of 18 times of reductions of speed, the fabric guide roll diameter is 200 millimeters, and speed is 50 rev/mins.Sprocket wheel 20 ' and 21 ' be regulating wheel and have the position adjustment of long slot bore confession regulating wheel on the fixing right wallboard of tensioning shaft.Secondary route two-stage speed-down transmission upper sprocket wheel drives three grades of reduction of speed transmissions with the twice reduction of speed, and its rotating speed is similarly 80 rev/mins.Its driven sprocket changes gear drive into, crank gear 23 ' effect one be to drive the connected frame crankwheel 8 ' drive link 23 ' move reciprocatingly controlled, the 2nd, carry out the transmission of power to reverse idler gear.Crank gear 23 ' the reduction of speed multiple be 2.5, when this multiple is laying up, the foundation of every width of cloth fabric width design.Reduction of speed multiple according to 2.5, the fabric width of its institute's laying up should be 0.785 meter, and basic and fortune vehicle-width is complementary.Reverse gear 24 ' be the direction of rotation that is used for adjusting control cropping gear, simultaneously, also prolonged the length of crank connecting link, make connecting rod that enough running spaces can be arranged.Driving belt 27 is delivered to 28 with the belt pulley power on the cropping roller ', on 29 ' up and down cropping deflector rolls, smooth in order to the grey cloth cloth cover.Diameter pulley on the cropping deflector roll is identical with the cropping roller diameter, and two cropping deflector rolls are not established belt pulley up and down, allows belt directly drive the surface of deflector roll, has both saved the space, can guarantee again cropping deflector roll and cropping roller up and down synchronously.

In order to improve efficiency of equipment, this equipment has been discarded the vacuum pumping method of N151 vacuum hydro-exhaustion machine employing water-ring vacuum pump, use Roots blower instead and vacuumize suction, the effect of its vacuum dehydration, under dehydration rate the same terms, can make speed be increased to 40-60 rice/minute, the speed of a motor vehicle can be enhanced about more than once, and makes water scooping machine and separates twister and just might combined synchronization move.

General muffler floor space is bigger, and the noise reduction well will be placed sound-absorbing material, and hush pipe will place on the ground level, and silencing means will install to outside the factory building, will increase the length of silencing pipeline simultaneously.This equipment adopts Roots blower, and because of its noise is bigger, silencing means is with a kind of " labyrinth type " silencing means, this silencing means, and it is welded with sound mouth 2 into " advance sound flange disc 1 " and is connected with air blast, and " available cement is prefabricated in advance for the loam cake 3 of silencing means.Muffler seat 4 ", soundproof wall 5 ", 6 " available cement is prefabricated in advance, also can be according to the brick one-tenth of facility floor environment.Sound mouth 7 is " according to the direction and far and near setting the in distance gutter.As shown in Figure 4, the more former noise reduction well of its structure is half as large, does not also use quieter material, cancels hush pipe, directly is connected a side of this equipment, places the discharging ditch of equipment to connect together.The working condition of labyrinth type silencer is: sound source and water, air mixture enters muffler from terminal pad 1 and advances sound mouth 2 "; this moment, sound source was brought into first Room of silencer; after sound source enters first Room; the space is strengthened rapidly; sound can be subdued a part; sound reflects at indoor wall, destroyed the forms of radiation of sound source, the remaining sound that comes becomes the sound source that slackens and enters muffler second Room along with the space, top of first soundproof wall 5 " the side and first soundproof wall 5 ", along with the space, top of second soundproof wall 6 " the side and second soundproof wall 5 " enters muffler the 3rd Room, (even four Room) are destroyed when silencer exports through three Room, two walls, have reached within the noise scope of national regulation.In a word, need not be arranged on beyond the factory building or more than the ground.

As everyone knows, the mode of the circulation way of sound and electric wave all is that radiant type is propagated.Muffler in the past enters large space rapidly from sound-absorbing material or enable voice, or the structure of mesh formula starts with, propagation that all can not block sound.Because they all can not fundamentally destroy sound wave.Have only and fundamentally destroy sound source, and along the advancing of radiation rectilinear direction, and be repeatedly to destroy, noise is rooted out at all.

Claims

1, a kind of spinning hair dyeing and finishing open-width water scooping machine, it is characterized in that: this structure includes separates twister and water scooping machine, described separate twister include be fixed on before and after on gripper shoes (2,8) motor (1) and reduction of speed wheel (3), lead a transmission device that tube belt pulley (4) constitutes, be connected and lead leading tube (7), be fixed on the backtwisting dish (10) of leading on the tube (7) on the tube belt pulley (4), be fixed on spring spool (11) on the backtwisting dish (10) and tong and tong seat (12), a turnover mouth porcelain ring (6,13) in addition; Described water scooping machine include the tension force thick stick (1 ') that is fixed on the left and right sidesing wall plate (12 ', 13 '), by bearing fixing wallboard (12 ', 13 ') last more than two spreading roll, by crankwheel and connecting rod, control the quadric chain that frame, cropping roller form and be fixed on the transmission device that motor (16 '), belt pulley, sprocket wheel, gear on the right folder are formed; Be provided with the suction inlet made from stainless steel tube (6 ') at the rear of water scooping machine spreading roll, its two ends are provided with flange disc, are separately fixed on the left and right sidesing wall plate (12 ', 13 '), and its top, middle part has the suction seam of 1-2 millimeter, the lower end of suction inlet (6 ') is connected with stay pipe, and links to each other with blower inlet; The connection of air blast outlet be connected in water scooping machine one side and the silencing means that places water scooping machine to discharge ditch; Separate twister and water scooping machine at a distance of 9-10 rice.

2, spinning hair dyeing and finishing open-width water scooping machine according to claim 1, it is characterized in that: described tong and tong seat (12) comprise two stainless steel tubes, one end of two pipes embeds bearing, bearing block is located on the tong seat, two tong seats with 150 degree angles, the one end is two stainless steel rolling pony rolls that embed bearing, and its other end afterbody is circular-arc and withstands spring spool (11) on the backtwisting dish (10), keeps the grip of tong.

3, spinning hair dyeing and finishing open-width water scooping machine according to claim 1, it is characterized in that: the structure of described tension force thick stick (1 ') is be provided with 90 degree in the middle circular-arc, and is 30 degree angles with its horizontal level.

4, spinning hair dyeing and finishing open-width water scooping machine according to claim 1, it is characterized in that: described air blast is a Roots blower.

5, spinning hair dyeing and finishing open-width water scooping machine according to claim 1 is characterized in that: the sound mouth that advances the sound mouth, is provided with in its corresponding side that described silencing means includes loam cake, base, be provided with in base one side and be provided with the bottom that uniformly-spaced also interlaced soundproof wall is fixed on base on the other two sides of base.