CN2695702Y - Silencer for axial fan - Google Patents

Silencer for axial fan Download PDF

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Publication number
CN2695702Y
CN2695702Y CN 200420025341 CN200420025341U CN2695702Y CN 2695702 Y CN2695702 Y CN 2695702Y CN 200420025341 CN200420025341 CN 200420025341 CN 200420025341 U CN200420025341 U CN 200420025341U CN 2695702 Y CN2695702 Y CN 2695702Y
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sound
absorbing
cone
muffler
absorbing material
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傅大放
嵇正毓
吴玉锋
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Jiangsu TRI
Southeast University
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Jiangsu TRI
Southeast University
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Abstract

船用轴流风机消声器是一种适用于船舶用轴流风机及空间较小环境中使用的风消声器。该消声器由吸声风筒(1)和吸声锥体(2)所构成;吸声风筒为一个通心的圆管状,吸声锥体中圆锥的大头位于吸声筒外的进风口一端,并与吸声筒风之间留有一定的距离形成一圈进风口(3),该圆锥的小头位于吸声筒内,吸声风筒和吸声锥体位于同一条轴线上。吸声风筒由外壳(11)和吸声材料(12)组成,吸声材料(12)位于外壳(11)的内侧,在进风口外吸声筒的内壁为弧线形。吸声锥体由吸声材料(21)、支撑架(22)、护面板(23)所组成,在护面板的内部设有吸声材料和支撑架,锥面(24)呈抛物线形状。该消声器结构简单,体积小、重量轻、阻力损失小、效果好。

Figure 200420025341

The marine axial fan muffler is a wind muffler suitable for marine axial fans and small spaces. The muffler is composed of a sound-absorbing air cylinder (1) and a sound-absorbing cone (2); the sound-absorbing air cylinder is in the shape of a through-heart circular tube, and the large head of the cone in the sound-absorbing cone is located at one end of the air inlet outside the sound-absorbing cylinder , and leave a certain distance to form a circle of air inlet (3) between the wind of the sound-absorbing tube, the small head of the cone is located in the sound-absorbing tube, and the sound-absorbing tube and the sound-absorbing cone are located on the same axis. The sound-absorbing wind cylinder is made up of casing (11) and sound-absorbing material (12), and sound-absorbing material (12) is positioned at the inboard of casing (11), and the inwall of sound-absorbing cylinder is arc shape outside the air inlet. The sound-absorbing cone is made up of sound-absorbing material (21), bracing frame (22), and guard plate (23), and sound-absorbing material and bracing frame are arranged inside the guard plate, and the cone surface (24) is in the shape of a parabola. The muffler has the advantages of simple structure, small size, light weight, small resistance loss and good effect.

Figure 200420025341

Description

轴流风机消声器Axial fan muffler

                          技术领域Technical field

本实用新型涉及一种消声器,特别是一种适用于船舶用轴流风机及空间较小环境中使用的风机消声器。The utility model relates to a muffler, in particular to a fan muffler suitable for an axial flow fan used in ships and in an environment with a small space.

                           背景技术 Background technique

船舶修造企业在生产过程中使用大量的轴流风机等空气动力设备,轴流风机在使用时运行噪声高达115dB(A),严重影响了工作人员的听力健康和安全生产。为降低噪声污染,提高工作效率,保护工作人员的身体健康,为轴流风机配备一台消声器是十分必要的。Shipbuilding companies use a large number of axial flow fans and other aerodynamic equipment in the production process. The operating noise of the axial flow fans is as high as 115dB(A), which seriously affects the hearing health and safety of the staff. In order to reduce noise pollution, improve work efficiency, and protect the health of workers, it is very necessary to equip axial flow fans with a muffler.

消声器是一种能让气流通过而使气流中噪声能量衰减的装置,安装在气流通过的管道中或进、排气管口。按消声机理分类消声器主要分阻性和抗性两大类型,但针对不同设备,阻性消声器和抗性消声器又各自有许许多多的结构形式。阻性消声器是以多孔吸声材料作为吸声体,当气流从吸声体间经过时,气流中的噪声能量被有效地吸收,从而降低了进、出风口的噪声。一般阻性消声器对中高频气流噪声较为适宜,其消声量一般在10dB/米左右,这与气流中的噪声频率高低和要求的阻力损失有关,频率越高,消声量越大,允许的阻力损失越大消声量也越大。抗性消声器是利用声波的反射、干涉、共振来消耗噪声能量的,它不需要吸声材料,但其消声量相对较小,阻力损失很大,且更适用于对低频噪声控制。The muffler is a device that allows airflow to attenuate the noise energy in the airflow, and is installed in the pipeline through which the airflow passes or the inlet and exhaust pipes. According to the noise reduction mechanism, the mufflers are mainly divided into two types: resistive and resistive. However, for different equipment, resistive mufflers and resistive mufflers have many structural forms. The resistive muffler uses porous sound-absorbing material as the sound-absorbing body. When the airflow passes through the sound-absorbing body, the noise energy in the airflow is effectively absorbed, thereby reducing the noise at the air inlet and outlet. Generally, resistive mufflers are more suitable for medium and high-frequency airflow noise, and their noise reduction is generally around 10dB/m, which is related to the noise frequency in the airflow and the required resistance loss. The higher the frequency, the greater the noise reduction, and the allowable resistance loss The greater the noise reduction, the greater the amount. Resistive mufflers use the reflection, interference, and resonance of sound waves to consume noise energy. It does not require sound-absorbing materials, but its noise reduction is relatively small, and its resistance loss is large, and it is more suitable for low-frequency noise control.

无论何种类型、何种结构的消声器,其性能的好坏主要由以下几个方面确定:第一,消声量要大;第二,对气流的阻力损失要小;第三,消声器的体积要小;第四,使用的性价比要高;第五与使用环境和使用工艺相适应。Regardless of the type and structure of the muffler, its performance is mainly determined by the following aspects: first, the amount of noise reduction should be large; second, the resistance loss to the airflow should be small; third, the volume of the muffler should be large Small; fourth, the cost-effectiveness of use should be high; fifth, it is suitable for the use environment and use process.

                            发明内容Contents of Invention

技术问题:本实用新型消声器针对船用轴流风机运行噪声高,船舱空间小、风机经常移动的特点进行设计,提供一种消声器结构简单,体积小重量轻、阻力损失小、效果好的船用轴流风机消声器。Technical problem: The utility model muffler is designed for the characteristics of high noise in the operation of the marine axial flow fan, small cabin space, and frequent movement of the fan, and provides a marine axial flow muffler with simple structure, small size, light weight, small resistance loss and good effect. Fan muffler.

技术方案:本实用新型的轴流风机消声器,由吸音材料所制成,该消声器由吸声风筒和吸声锥体所构成;吸声风筒为一个通心的圆管状,吸声锥体中圆锥的大头位于吸声筒外的进风口一端,并与吸声筒风之间留有一定的距离形成一圈进风口,该圆锥的小头位于吸声筒内,吸声风筒和吸声锥体位于同一条轴线上。Technical solution: The muffler for the axial flow fan of the utility model is made of sound-absorbing material. The muffler is composed of a sound-absorbing air cylinder and a sound-absorbing cone; The big head of the middle cone is located at one end of the air inlet outside the sound-absorbing tube, and there is a certain distance between it and the wind of the sound-absorbing tube to form a circle of air inlet. The small head of the cone is located inside the sound-absorbing tube. The sound cones are on the same axis.

吸声风筒由外壳和吸声材料组成,吸声材料位于外壳的内侧,在进风口外吸声筒的内壁为弧线形。吸声锥体由吸声材料、支撑架、护面板所组成,在护面板的内部设有吸声材料和支撑架,锥面呈抛物线形状。The sound-absorbing air cylinder is composed of a shell and a sound-absorbing material, the sound-absorbing material is located inside the shell, and the inner wall of the sound-absorbing cylinder outside the air inlet is arc-shaped. The sound-absorbing cone is composed of sound-absorbing material, support frame and protective panel. The sound-absorbing material and support frame are arranged inside the protective panel, and the cone surface is in the shape of a parabola.

有益效果:本实用新型与通常的阻性消声器相比主要在于设计结构上作了改进,具体为:一、消声器的进风通道设计成弧线形,这既能增加消声器的消声量,同时可减少阻力损失;二、本消声器吸声体的锥面呈抛物线形状,使吸声体的厚度逐渐变化,因为对于多孔吸声材料而言,吸声体的厚度与其第一共振频率之积为一常量,这就扩大了消声器的吸声频带宽度,从而提高了消声效果。可以根据具体的消声量的要求和阻力损失的限制,调节吸声筒和吸声锥体的距离,使消声器更具有实用性。Beneficial effects: compared with the usual resistive muffler, the utility model mainly has an improvement in the design structure, specifically as follows: 1. The air inlet channel of the muffler is designed in an arc shape, which can increase the muffler's noise reduction, and at the same time can Reduce resistance loss; 2. The conical surface of the sound-absorbing body of the muffler is in a parabolic shape, so that the thickness of the sound-absorbing body changes gradually, because for porous sound-absorbing materials, the product of the thickness of the sound-absorbing body and its first resonance frequency is one Constant, which expands the sound-absorbing frequency bandwidth of the muffler, thereby improving the sound-absorbing effect. The distance between the sound-absorbing cylinder and the sound-absorbing cone can be adjusted according to the specific noise reduction requirements and the limitation of resistance loss, so that the muffler is more practical.

本实用新型轴流风机消声器结构比较简洁,具有流线感;体积小、重量轻、耗材少;消声器消声频率范围大;单位长度消声量是一般阻性消声器的2-3倍。The muffler for the axial flow fan of the utility model has a relatively simple structure and a sense of streamline; it is small in size, light in weight and less in consumables; the muffler has a wide range of muffler frequencies; and the muffler per unit length is 2-3 times that of a general resistive muffler.

                               附图说明Description of drawings

图1是本实用新型轴流风机消声器结构示意图。其中有吸声风筒1、吸声锥体2、进风口3、外壳11、吸声材料12、吸声材料21、支撑架22、护面板23、锥面24。Fig. 1 is a structural schematic diagram of the muffler for an axial flow fan of the present invention. Wherein there are sound-absorbing air cylinder 1, sound-absorbing cone 2, air inlet 3, shell 11, sound-absorbing material 12, sound-absorbing material 21, support frame 22, protective panel 23, cone surface 24.

图2是图1中I-I向剖面图。Fig. 2 is a sectional view along I-I direction in Fig. 1 .

                           具体实施方式 Detailed ways

根据船舶修造企业生产车间轴流风机的实际使用现状,要求消声器的长度和宽度均不得超出轴流风机的长和宽,即600mm,以便于频繁搬动与移位;设计的消声频率要适合轴流风机主要频段;总的消声量要达到15分贝。According to the actual use status of the axial flow fan in the production workshop of the shipbuilding enterprise, the length and width of the muffler must not exceed the length and width of the axial flow fan, that is, 600mm, so as to facilitate frequent movement and displacement; the designed noise reduction frequency should be suitable The main frequency band of the axial flow fan; the total noise reduction should reach 15 decibels.

本实用新型的轴流风机消声器由吸声风筒1和吸声锥体2所构成;吸声风筒1为一个通心的圆管状,吸声锥体2中圆锥的大头位于吸声筒1外的进风口一端,并与吸声筒风1之间留有一定的距离形成一圈进风口3,该圆锥的小头位于吸声筒1内,吸声风筒1和吸声锥体2位于同一条轴线上。吸声风筒1由外壳11和吸声材料12组成,吸声材料12位于外壳11的内侧,在进风口3外吸声筒1的内壁为弧线形。吸声锥体2由吸声材料21、支撑架22、护面板23所组成,在护面板23的内部设有吸声材料21和支撑架22,锥面24呈抛物线形状。The muffler for the axial flow fan of the present utility model is composed of the sound-absorbing air cylinder 1 and the sound-absorbing cone 2; One end of the outer air inlet, and a certain distance is left between the sound-absorbing tube wind 1 to form a circle of air inlet 3, the small head of the cone is located in the sound-absorbing tube 1, the sound-absorbing tube 1 and the sound-absorbing cone 2 on the same axis. The sound-absorbing air cylinder 1 is composed of a casing 11 and a sound-absorbing material 12, the sound-absorbing material 12 is located inside the casing 11, and the inner wall of the sound-absorbing cylinder 1 outside the air inlet 3 is arc-shaped. The sound-absorbing cone 2 is composed of a sound-absorbing material 21, a support frame 22, and a protective panel 23. The sound-absorbing material 21 and the support frame 22 are arranged inside the protective panel 23, and the conical surface 24 is in a parabolic shape.

该消声器的结构如图1所示,其主要由吸声风筒和吸声锥体组成,两者之间形成进风通道。进风口位于侧面,出风口与轴流风机相接。The structure of the muffler is shown in Figure 1. It is mainly composed of a sound-absorbing air cylinder and a sound-absorbing cone, and an air inlet channel is formed between the two. The air inlet is located on the side, and the air outlet is connected with the axial flow fan.

原先气流进入风机口时,风机噪声逆向辐射到外环境中。加上本消声器以后,气流仍可沿着消声器进风道进入,但风机运行噪声只通过消声器的进风道向外环境传播。由于进风道四周均为吸声体,声能量在进风通道中被大量吸收,从而降低了风机进风口噪声。When the original airflow enters the fan outlet, the fan noise is radiated back to the external environment. After adding this muffler, the airflow can still enter along the air inlet of the muffler, but the running noise of the fan is only transmitted to the external environment through the air inlet of the muffler. Since the air inlet duct is surrounded by sound-absorbing bodies, the sound energy is absorbed in a large amount in the air inlet duct, thereby reducing the noise at the air inlet of the fan.

本实用新型消声器制作时两者分别制作,然后用扁铁将两者连接成整体。根据轴流风机的送风量和选定的气流速度,确定进风道的截面积,根据消声量的要求确定消声器的总长度。The two are made respectively when the utility model muffler is made, and then the two are connected into a whole with a flat iron. According to the air supply volume of the axial fan and the selected air velocity, the cross-sectional area of the air inlet is determined, and the total length of the muffler is determined according to the requirements of the noise reduction.

通过在某船厂设计的该轴流风机消声器,长500mm,直径600mm,消声器的消声量(传递损失)为17dB(A)。The axial fan muffler designed in a certain shipyard is 500mm long and 600mm in diameter, and the muffler's noise reduction (transmission loss) is 17dB(A).

Claims (3)

1, a kind of axial-flow blower silencing apparatus is made up of the sound absorbing material structural member, it is characterized in that this silencing apparatus is made of sound absorption air duct (1) and sound absorption cone (2); Sound absorption air duct (1) is the pipe shape of a logical heart, the major part of circular cone is positioned at outer intake grill one end of sound absorption tube (1) in the sound absorption cone (2), and and sound absorption tube wind (1) between leave certain distance and form a circle intake grill (3), the microcephaly of this circular cone is positioned at sound absorption tube (1), and sound absorption air duct (1) and sound absorption cone (2) are positioned on same the axis.
2, axial-flow blower silencing apparatus according to claim 1, the air duct (1) that it is characterized in that absorbing sound is made up of shell (11) and sound-absorbing material (12), sound-absorbing material (12) is positioned at the inboard of shell (11), and the inwall of sound absorption tube (1) is a camber line shape outside intake grill (3).
3, axial-flow blower silencing apparatus according to claim 1, the cone (2) that it is characterized in that absorbing sound is made up of sound-absorbing material (21), supporting frame (22), protection slab (23), be provided with sound-absorbing material (21) and supporting frame (22) in the inside of protection slab (23), the conical surface (24) is parabolic shape.
CN 200420025341 2004-03-12 2004-03-12 Silencer for axial fan Expired - Fee Related CN2695702Y (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102345646A (en) * 2011-07-19 2012-02-08 平安电气股份有限公司 External taper cylinder muffler for mine ventilator
CN102536917A (en) * 2011-07-19 2012-07-04 平安电气股份有限公司 Internal conical barrel muffler for mining fan
CN105090130A (en) * 2014-05-13 2015-11-25 枣庄福德通用机械有限公司 External diameter air intake noise reduction mechanism for axial flow fan
CN105864109A (en) * 2015-01-22 2016-08-17 中国科学院声学研究所 Silencer for axial flow fan air inlet
CN106322474A (en) * 2016-08-28 2017-01-11 杭州老板电器股份有限公司 Flow-guiding, sound-absorbing and three-dimensional noise-reducing system of kitchen ventilator
CN106683660A (en) * 2016-12-15 2017-05-17 中国航空工业集团公司西安飞机设计研究所 Low flow resistance noise elimination exhaust apparatus
CN108547798A (en) * 2018-04-30 2018-09-18 许彐琼 Fan
CN113936630A (en) * 2020-06-29 2022-01-14 中兴通讯股份有限公司 Noise elimination unit and honeycomb type noise eliminator
CN117329173A (en) * 2023-12-01 2024-01-02 南京磁谷科技股份有限公司 A high-speed centrifugal compressor air inlet noise reduction device

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102345646A (en) * 2011-07-19 2012-02-08 平安电气股份有限公司 External taper cylinder muffler for mine ventilator
CN102536917A (en) * 2011-07-19 2012-07-04 平安电气股份有限公司 Internal conical barrel muffler for mining fan
CN105090130A (en) * 2014-05-13 2015-11-25 枣庄福德通用机械有限公司 External diameter air intake noise reduction mechanism for axial flow fan
CN105864109A (en) * 2015-01-22 2016-08-17 中国科学院声学研究所 Silencer for axial flow fan air inlet
CN105864109B (en) * 2015-01-22 2018-08-07 中国科学院声学研究所 A muffler for the air inlet of an axial flow fan
CN106322474A (en) * 2016-08-28 2017-01-11 杭州老板电器股份有限公司 Flow-guiding, sound-absorbing and three-dimensional noise-reducing system of kitchen ventilator
CN106683660A (en) * 2016-12-15 2017-05-17 中国航空工业集团公司西安飞机设计研究所 Low flow resistance noise elimination exhaust apparatus
CN108547798A (en) * 2018-04-30 2018-09-18 许彐琼 Fan
CN113936630A (en) * 2020-06-29 2022-01-14 中兴通讯股份有限公司 Noise elimination unit and honeycomb type noise eliminator
CN117329173A (en) * 2023-12-01 2024-01-02 南京磁谷科技股份有限公司 A high-speed centrifugal compressor air inlet noise reduction device
CN117329173B (en) * 2023-12-01 2024-04-12 南京磁谷科技股份有限公司 A high-speed centrifugal compressor air inlet noise reduction device

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