CN105864109B - A muffler for the air inlet of an axial flow fan - Google Patents

A muffler for the air inlet of an axial flow fan Download PDF

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CN105864109B
CN105864109B CN201510032947.5A CN201510032947A CN105864109B CN 105864109 B CN105864109 B CN 105864109B CN 201510032947 A CN201510032947 A CN 201510032947A CN 105864109 B CN105864109 B CN 105864109B
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muffler
air inlet
housing
sound
fan
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CN105864109A (en
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田静
程晓斌
周启君
张纯
巩杨军
王文彬
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Institute of Acoustics
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Abstract

本发明提供了一种轴流风机进风口消声器,其整体结构为一个圆柱,与风机进风口相连,包括:壳体(1)、法兰(2)、中心消声筒(3)和若干个消声导流插件(4);所述壳体(1)的前板为圆形,中部开有圆孔,所述法兰(2)安装于圆孔上,用于与风机进风口的法兰连接;所述壳体(1)的后板为圆形实体板;所述壳体(1)的圆筒状侧壁上均匀设有若干个长方形进风口;所述壳体(1)的内部形成一个腔体,在腔体内,所述壳体(1)后板上设有所述消声筒(3);在所述消声筒(3)的周围均匀分布有若干个消声导流插件(4),其上弧面与风机进风口的圆周相切,其下弧面与相邻的另一个消声导流插件(4)的上弧面构成进风通道。

The invention provides a muffler for the air inlet of an axial flow fan, the overall structure of which is a cylinder connected with the air inlet of the fan, including: a shell (1), a flange (2), a central muffler (3) and several Noise-absorbing and diverting plug-in (4); the front plate of the housing (1) is circular, with a round hole in the middle, and the flange (2) is installed on the round hole for connecting with the air inlet of the fan. blue connection; the back plate of the housing (1) is a circular solid plate; the cylindrical side wall of the housing (1) is evenly provided with several rectangular air inlets; the housing (1) A cavity is formed inside, and in the cavity, the muffler cylinder (3) is arranged on the rear plate of the housing (1); several muffler guides are evenly distributed around the muffler cylinder (3). The upper arc surface of the flow insert (4) is tangent to the circumference of the air inlet of the fan, and the lower arc surface forms an air inlet channel with the upper arc surface of another adjacent sound-absorbing flow guiding insert (4).

Description

一种轴流风机进风口消声器A muffler for the air inlet of an axial flow fan

技术领域technical field

本发明涉及消声器设备领域,特别涉及一种轴流风机进风口的消声器。The invention relates to the field of muffler equipment, in particular to a muffler for an air inlet of an axial flow fan.

背景技术Background technique

近年来,随着社会经济的飞速发展,噪声污染越来越引起人们的关注。长期在噪声较高的工业场所工作,会产生听觉疲劳、头痛、耳鸣等症状,严重者甚至丧失听力。因此工业场所的噪声治理显得越来越重要。In recent years, with the rapid development of social economy, noise pollution has attracted more and more attention. Working in an industrial place with high noise for a long time will cause symptoms such as auditory fatigue, headache, tinnitus, and even loss of hearing in severe cases. Therefore, noise control in industrial places is becoming more and more important.

目前轴流风机噪声大,风速快,且消声方案少,普遍采用进口处添加消声装置,消声装置存在体积庞大,固定难,流阻大,降噪效果难以达到要求等问题。At present, the axial flow fan is noisy, the wind speed is fast, and there are few noise reduction solutions. It is generally used to add a noise reduction device at the inlet. The noise reduction device has problems such as bulky, difficult to fix, large flow resistance, and difficult to achieve the noise reduction effect.

发明内容Contents of the invention

本发明的目的在于克服目前轴流风机进风口消声器存在的体积大,固定难,降噪效果难以达到要求的缺陷,设计了一种体积小,结构简单,降噪效果显著的的轴流风机进风口消声器。The purpose of the present invention is to overcome the disadvantages of large volume, difficult fixing, and difficult to meet the requirements of the noise reduction effect of the current axial flow fan air inlet muffler, and to design an axial flow fan inlet with small volume, simple structure and remarkable noise reduction effect. Air muffler.

为了实现上述目的,本发明提供了一种轴流风机进风口消声器,其整体结构为一个圆柱,与风机进风口相连,包括:壳体1、法兰2、消声筒3和若干个消声导流插件4;所述壳体1的前板为圆形,中部开有圆孔,所述法兰2安装于圆孔上,用于与风机进风口的法兰连接;所述壳体1的后板为圆形实体板;所述壳体1的圆筒状侧壁上均匀设有若干个长方形进风口;所述壳体1的内部形成一个腔体,在腔体内,所述壳体1后板上设有所述消声筒3;筒内填充消声棉;在所述消声筒3的周围均匀分布有若干个消声导流插件4,所述消声导流插件4的材料为穿孔板,其上弧面与风机进风口的圆周相切,其下弧面与相邻的另一个消声导流插件4的上弧面构成进风通道。In order to achieve the above object, the present invention provides a muffler for the air inlet of an axial flow fan. The guide insert 4; the front plate of the housing 1 is circular, with a round hole in the middle, and the flange 2 is installed on the round hole for flange connection with the air inlet of the fan; the housing 1 The rear plate is a circular solid plate; several rectangular air inlets are uniformly arranged on the cylindrical side wall of the housing 1; a cavity is formed inside the housing 1, and in the cavity, the housing 1. The muffler tube 3 is provided on the rear plate; the tube is filled with muffler cotton; several muffler guide inserts 4 are evenly distributed around the muffler tube 3, and the muffler guide inserts 4 The material is a perforated plate, its upper arc surface is tangent to the circumference of the air inlet of the fan, and its lower arc surface forms an air inlet channel with the upper arc surface of another adjacent sound-absorbing and guiding insert 4 .

上述技术方案中,所述消声导流插件4的上弧面、下弧面及相接触的壳体1间形成一个腔体,在腔体内沿整个装置的纵向设有一个插板5,将腔体分为两部分,用于增加隔声效果,减少声音辐射;所述插板5为实心板;所述消声导流插件4的整个腔体内填充吸声棉6。In the above technical solution, a cavity is formed between the upper arc surface and the lower arc surface of the sound-absorbing flow guide insert 4 and the contacting shell 1, and an inserting plate 5 is arranged in the cavity along the longitudinal direction of the entire device, and the The cavity is divided into two parts, which are used to increase the sound insulation effect and reduce sound radiation; the insert plate 5 is a solid plate; the sound-absorbing cotton 6 is filled in the entire cavity of the sound-absorbing and guiding insert 4 .

上述技术方案中,所述消声导流插件4的个数为10。In the above technical solution, the number of the sound-absorbing flow-guiding inserts 4 is ten.

上述技术方案中,所述若干个消声导流插件4内的吸声棉6的厚度逐渐减小,用于增加了吸声频带的宽度。In the above technical solution, the thickness of the sound-absorbing cotton 6 in the plurality of sound-absorbing guide inserts 4 is gradually reduced to increase the width of the sound-absorbing frequency band.

上述技术方案中,所述壳体1的轴向高度为500mm。In the above technical solution, the axial height of the casing 1 is 500mm.

上述技术方案中,所述壳体1的材料为高密度隔声材料,其内表面上粘贴隔声阻尼板,用于增加隔声量。In the above technical solution, the material of the housing 1 is a high-density sound insulation material, and a sound insulation damping plate is pasted on its inner surface to increase the sound insulation.

上述技术方案中,所述壳体1圆筒状侧壁上所有长方形进风口的面积总和大于所述风机进风口直径的2倍。In the above technical solution, the sum of the areas of all the rectangular air inlets on the cylindrical side wall of the casing 1 is greater than twice the diameter of the air inlet of the fan.

上述技术方案中,所述法兰2的材料为高密度隔声材料。In the above technical solution, the material of the flange 2 is a high-density sound insulation material.

上述技术方案中,所述消声筒3的直径为所述风机进风口直径的一半,材料为穿孔板。In the above technical solution, the diameter of the muffler cylinder 3 is half of the diameter of the air inlet of the fan, and the material is a perforated plate.

上述技术方案中,所述壳体1后板内壁设有吸声层,用于直接吸收风机辐射噪声。In the above technical solution, the inner wall of the rear panel of the housing 1 is provided with a sound-absorbing layer for directly absorbing the noise radiated by the fan.

本发明的优点在于:The advantages of the present invention are:

1、本发明的消声器通过消声导流插片与中心消声筒的配合,可以有效对风机进风口进行消声和隔声,防止噪声的辐射;1. The muffler of the present invention can effectively muffle and insulate the air inlet of the fan through the cooperation of the muffler guide insert and the central muffler cylinder, preventing noise radiation;

2、本发明的消声导流插件可以在导流的同时,增加消声通道长度,同时插件内部安装的隔板可以有效的隔声,防止声音对外辐射;而且消声导流插件的流线型结构可以有效降低风阻;2. The noise-eliminating and diverting plug-in of the present invention can increase the length of the muffler channel while guiding the flow, and at the same time, the partition installed inside the plug-in can effectively insulate the sound and prevent sound from radiating to the outside; moreover, the streamlined structure of the noise-eliminating and diverting plug-in Can effectively reduce wind resistance;

3、本发明的消声器具有结构简单、加工方便、降噪效果显著的特点。3. The muffler of the present invention has the characteristics of simple structure, convenient processing and remarkable noise reduction effect.

附图说明Description of drawings

图1为本发明的进风口消声器的结构示意图;Fig. 1 is the structural representation of air inlet muffler of the present invention;

图2为本发明的进风口消声器的径向剖视图;Fig. 2 is the radial sectional view of air inlet muffler of the present invention;

图3为本发明的进风口消声器的轴向剖视图。Fig. 3 is an axial sectional view of the air inlet muffler of the present invention.

附图标识:Drawing logo:

1、壳体 2、法兰 3、消声筒1. Housing 2. Flange 3. Muffler

4、消声导流插件 5、插板 6、吸声棉4. Noise elimination and diversion plug-in 5. Plug-in plate 6. Sound-absorbing cotton

具体实施方式Detailed ways

下面结合附图和具体实施例对本发明做进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.

如图1所示,一种轴流风机进风口消声器,其整体结构为一个圆柱,与风机进风口相连,包括:壳体1、法兰2、消声筒3和若干个消声导流插件4;所述壳体1的前板为圆形,中部开有圆孔,所述法兰2安装于圆孔上,用于与风机进风口的法兰连接;所述壳体1的后板为圆形实体板;所述壳体1的圆筒状侧壁上均匀设有若干个长方形进风口;所述壳体1的内部形成一个腔体,在腔体内,所述壳体1后板上设有所述消声筒3;筒内填充消声棉;在所述消声筒3的周围均匀分布有若干个导流插件4,所述消声导流插件4的材料为穿孔板,其上弧面与风机进风口的圆周相切,其下弧面与相邻的另一个消声导流插件4的上弧面构成进风通道。As shown in Figure 1, a muffler for the air inlet of an axial flow fan has an overall structure of a cylinder connected to the air inlet of the fan, including: a shell 1, a flange 2, a muffler cylinder 3 and several muffler guide inserts 4. The front plate of the housing 1 is circular, with a round hole in the middle, and the flange 2 is installed on the round hole for connecting with the flange of the air inlet of the fan; the rear plate of the housing 1 It is a circular solid plate; several rectangular air inlets are uniformly arranged on the cylindrical side wall of the housing 1; a cavity is formed inside the housing 1, and in the cavity, the rear plate of the housing 1 The muffler tube 3 is provided on the top; the muffler cotton is filled in the tube; several guide inserts 4 are uniformly distributed around the muffler tube 3, and the material of the muffler guide insert 4 is a perforated plate, Its upper arc surface is tangent to the circumference of the air inlet of the fan, and its lower arc surface forms an air inlet passage with the upper arc surface of another adjacent sound-absorbing and guiding insert 4 .

如图2所示,所述消声导流插件4的上弧面、下弧面及相接触的壳体1间形成一个腔体,在腔体内沿整个装置的纵向设有一个插板5,将腔体分为两部分,用于增加隔声效果,减少声音辐射;所述插板5为实心板;所述消声导流插件4的整个腔体内填充吸声棉6。As shown in Figure 2, a cavity is formed between the upper arc surface, the lower arc surface and the contacting shell 1 of the sound-absorbing flow guide insert 4, and a flashboard 5 is arranged in the cavity along the longitudinal direction of the entire device. Dividing the cavity into two parts is used to increase the sound insulation effect and reduce the sound radiation; the insert plate 5 is a solid plate; the sound-absorbing cotton 6 is filled in the entire cavity of the sound-absorbing and guiding insert 4 .

优选的,所述消声导流插件4的个数为10。Preferably, the number of the sound-absorbing flow guiding inserts 4 is ten.

所述若干个消声导流插件4内的吸声棉6的厚度逐渐减小,用于增加了吸声频带的宽度。The thickness of the sound-absorbing cotton 6 in the plurality of sound-absorbing guide inserts 4 gradually decreases to increase the width of the sound-absorbing frequency band.

如图3所示,所述消声筒3的直径为所述风机进风口直径的一半,材料为穿孔板。As shown in FIG. 3 , the diameter of the muffler cylinder 3 is half the diameter of the air inlet of the fan, and the material is a perforated plate.

优选的,所述壳体1的轴向高度为500mm。Preferably, the axial height of the casing 1 is 500mm.

所述壳体1的材料为高密度隔声材料,其内表面上粘贴隔声阻尼板,用于增加隔声量。The material of the housing 1 is a high-density sound insulation material, and a sound insulation damping plate is pasted on its inner surface to increase the sound insulation.

所述壳体1圆筒状侧壁上所有长方形进风口的面积和大于所述风机进风口直径的2倍。The sum of the areas of all the rectangular air inlets on the cylindrical side wall of the casing 1 is greater than twice the diameter of the air inlet of the fan.

所述法兰2的材料为高密度隔声材料。The material of the flange 2 is a high-density sound insulation material.

所述壳体1后板内壁设有吸声层,用于直接吸收风机辐射噪声。The inner wall of the rear panel of the housing 1 is provided with a sound-absorbing layer for directly absorbing fan radiation noise.

Claims (9)

1.一种轴流风机进风口消声器,其整体结构为一个圆柱,与风机进风口相连,包括:壳体(1)、法兰(2)、中心消声筒(3)和若干个消声导流插件(4);其特征在于,所述壳体(1)的前板为圆形,中部开有圆孔,所述法兰(2)安装于圆孔上,用于与风机进风口的法兰连接;所述壳体(1)的后板为圆形实体板;所述壳体(1)的圆筒状侧壁上均匀设有若干个长方形进风口;所述壳体(1)的内部形成一个腔体,在腔体内,所述壳体(1)后板上设有所述消声筒(3);筒内填充消声棉;在所述消声筒(3)的周围均匀分布有若干个消声导流插件(4),所述消声导流插件(4)的材料为穿孔板,其上弧面与风机进风口的圆周相切,其下弧面与相邻的另一个消声导流插件(4)的上弧面构成进风通道;所述消声导流插件(4)的上弧面、下弧面及相接触的壳体(1)间形成一个腔体,在腔体内沿整个装置的纵向设有一个插板(5),将腔体分为两部分,用于增加隔声效果,减少声音辐射;所述插板(5)为实心板;所述消声导流插件(4)的整个腔体内填充吸声棉(6)。1. A muffler for the air inlet of an axial flow fan, the overall structure of which is a cylinder connected to the air inlet of the fan, including: a housing (1), a flange (2), a central muffler cylinder (3) and several mufflers The guide plug (4); it is characterized in that the front plate of the housing (1) is circular, and a round hole is opened in the middle, and the flange (2) is installed on the round hole for connecting with the air inlet of the fan flange connection; the back plate of the housing (1) is a circular solid plate; the cylindrical side wall of the housing (1) is evenly provided with several rectangular air inlets; the housing (1) ) forms a cavity inside, and in the cavity, the muffler cylinder (3) is provided on the rear plate of the housing (1); the muffler cotton is filled in the cylinder; in the muffler cylinder (3) There are several sound-absorbing flow guide inserts (4) evenly distributed around, and the material of the sound-absorbing flow guide inserts (4) is a perforated plate, and its upper arc surface is tangent to the circumference of the air inlet of the fan, and its lower arc surface is tangent to the circumference of the fan air inlet. The upper arc surface of another adjacent noise-elimination guide insert (4) constitutes the air inlet channel; the upper arc surface, the lower arc surface of the noise-elimination guide insert (4) and the contacting housing (1) form a A cavity, inside the cavity is provided with an inserting plate (5) along the longitudinal direction of the whole device, which divides the cavity into two parts for increasing the sound insulation effect and reducing sound radiation; the inserting plate (5) is a solid plate ; The sound-absorbing cotton (6) is filled in the whole cavity of the sound-absorbing guide insert (4). 2.根据权利要求1所述的轴流风机进风口消声器,其特征在于,所述消声导流插件(4)的个数为10。2 . The muffler for the air inlet of an axial fan according to claim 1 , wherein the number of the muffler guide inserts ( 4 ) is 10. 3 . 3.根据权利要求2所述的轴流风机进风口消声器,其特征在于,所述若干个消声导流插件(4)内的吸声棉(6)的厚度逐渐减小,用于增加了吸声频带的宽度。3. The muffler for the air inlet of an axial flow fan according to claim 2, characterized in that, the thickness of the sound-absorbing cotton (6) in the plurality of sound-absorbing guide inserts (4) gradually decreases, for increasing the The width of the sound absorption band. 4.根据权利要求1所述的轴流风机进风口消声器,其特征在于,所述壳体(1)的轴向高度为500mm。4. The muffler for the air inlet of an axial flow fan according to claim 1, characterized in that the axial height of the housing (1) is 500 mm. 5.根据权利要求1所述的轴流风机进风口消声器,其特征在于,所述壳体(1)的材料为高密度隔声材料,其内表面上粘贴隔声阻尼板,用于增加隔声量。5. The muffler for the air inlet of an axial flow fan according to claim 1, wherein the material of the housing (1) is a high-density sound insulation material, and a sound insulation damping plate is pasted on its inner surface for increasing the insulation volume. 6.根据权利要求1所述的轴流风机进风口消声器,其特征在于,所述壳体(1)圆筒状侧壁上所有长方形进风口的面积总和大于所述风机进风口直径的2倍。6. The muffler for the air inlet of an axial flow fan according to claim 1, wherein the sum of the areas of all the rectangular air inlets on the cylindrical side wall of the casing (1) is greater than twice the diameter of the air inlet of the fan . 7.根据权利要求1所述的轴流风机进风口消声器,其特征在于,所述法兰(2)的材料为高密度隔声材料。7. The muffler for the air inlet of an axial flow fan according to claim 1, characterized in that, the material of the flange (2) is a high-density sound insulation material. 8.根据权利要求1所述的轴流风机进风口消声器,其特征在于,所述消声筒(3)的直径为所述风机进风口直径的一半,材料为穿孔板。8. The muffler for the air inlet of an axial fan according to claim 1, characterized in that the diameter of the muffler cylinder (3) is half of the diameter of the air inlet of the fan, and the material is a perforated plate. 9.根据权利要求1所述的轴流风机进风口消声器,其特征在于,所述壳体(1)后板内壁设有吸声层,用于直接吸收风机辐射噪声。9. The muffler for the air inlet of an axial flow fan according to claim 1, characterized in that, the inner wall of the rear plate of the housing (1) is provided with a sound-absorbing layer for directly absorbing fan radiated noise.
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