CN204267970U - A kind of combined type huge discharge steam evacuation silencing apparatus - Google Patents

A kind of combined type huge discharge steam evacuation silencing apparatus Download PDF

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CN204267970U
CN204267970U CN201420653567.4U CN201420653567U CN204267970U CN 204267970 U CN204267970 U CN 204267970U CN 201420653567 U CN201420653567 U CN 201420653567U CN 204267970 U CN204267970 U CN 204267970U
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sound
muffler
absorbing
stainless steel
composite
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万荫华
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JIANGXI HENGDA ACOUSTIC TECHNOLOGY ENGINEERING Co Ltd
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Abstract

本实用新型涉及一种复合式大排量蒸汽放空消声器,属于环境工程领域。它包括吸隔声复合外壳、喷注扩散体多级消声结构作为内胆、和阻性消声片;所述吸隔声复合外壳自外向内依次为钢板、岩棉、不锈钢板隔声层、不锈钢丝棉及不锈钢穿孔板;所述喷注扩散体多级消声结构它包括多个直径不相同的圆柱消声管,按圆柱消声管的直径自大向小的的顺序分多层安装;所述圆柱消声管的末端用圆环挡板封闭。本实用新型复合式大排量蒸汽放空消声器,具有接口大、消声效果好,造型美观,安全适用、综合造价低等特点,经多项综合测试及用户现场实施反应良好,本实用新型装置有很好的推广和实用价值,广泛的推广应用后将产生良好的经济效益和社会效益。

The utility model relates to a composite large-displacement steam venting muffler, which belongs to the field of environmental engineering. It includes a sound-absorbing and insulating composite shell, an injection diffuser multi-stage noise-absorbing structure as an inner tank, and a resistive sound-absorbing sheet; the sound-absorbing and insulating composite shell is composed of steel plates, rock wool, and stainless steel plate sound-insulating layers from outside to inside. , stainless steel wire wool and stainless steel perforated plate; the multi-stage muffler structure of the injection diffuser includes a plurality of cylindrical muffler tubes with different diameters, which are divided into multiple layers according to the order of the diameter of the cylindrical muffler tubes from large to small Installation; the end of the cylindrical muffler pipe is closed with a ring baffle. The utility model composite large-displacement steam venting muffler has the characteristics of large interface, good noise reduction effect, beautiful appearance, safety and applicability, and low comprehensive cost. After a number of comprehensive tests and on-site implementation by users, the utility model has a good response. Very good promotion and practical value, after extensive promotion and application will produce good economic and social benefits.

Description

一种复合式大排量蒸汽放空消声器A Composite Large Displacement Steam Vent Muffler

技术领域 technical field

本实用新型涉及一种复合式大排量蒸汽放空消声器,属于环境工程领域。 The utility model relates to a composite large-displacement steam venting muffler, which belongs to the field of environmental engineering.

背景技术 Background technique

    排气放空噪声一般都是由高速气流流动的不稳定性所产生,流动的气流一般具有高温、高压、高流速的特点,它是化石、石油、电力、冶金等工业生产中的重要噪声源,其排放的噪声具有强度大、频谱宽且噪声影响范围大的特点。当前小孔喷注消声器是消除排气放空噪声的主要形式之一。小孔喷注消声器是一种直径同原排气口相同而末端封闭的消声管,其管壁上开有很多的排气小孔,小孔的总面积一般应大于原排气口面积,小孔直径越小,降低排气噪声的效果也越好。但单一的小孔喷注消声器,相对大排量的蒸汽管道产生的噪声,由于蒸汽管道口径大,所对应的小孔不能达到一定的有效直径,所以消声效果不明显。 Exhaust venting noise is generally produced by the instability of high-speed airflow. The flowing airflow generally has the characteristics of high temperature, high pressure, and high flow rate. It is an important noise source in industrial production such as fossils, petroleum, electric power, and metallurgy. The noise emitted by it has the characteristics of high intensity, wide frequency spectrum and wide range of noise influence. At present, the small hole injection muffler is one of the main forms to eliminate the exhaust noise. The small-hole injection muffler is a muffler pipe with the same diameter as the original exhaust port and a closed end. There are many small exhaust holes on the pipe wall. The total area of the small holes should generally be larger than the area of the original exhaust port. The smaller the hole diameter, the better the effect of reducing exhaust noise. However, the noise generated by a single small-hole injection muffler is relatively large-displacement steam pipe. Due to the large diameter of the steam pipe, the corresponding small hole cannot reach a certain effective diameter, so the noise reduction effect is not obvious.

发明内容 Contents of the invention

为了克服小孔喷注消声器针对大排量大口径消声效果不明显的缺点,本实用新型提供一种复合式大排量蒸汽放空消声器。以解决大排量高压蒸汽对外排放时产生的高压汽流强噪声,它以多层小孔喷注的原理的作为设备的内胆,在消声器的出气口处加装阻性消声片,形成复合式消声结构,实现对大排量管道高压蒸汽强噪声的有效降低。 In order to overcome the disadvantage that the small-hole injection muffler has no obvious noise reduction effect for large-displacement and large-diameter, the utility model provides a composite large-displacement steam-venting muffler. In order to solve the high-pressure steam flow and strong noise generated when large-displacement high-pressure steam is discharged to the outside, it uses the principle of multi-layer small hole injection as the inner tank of the equipment, and a resistive sound-absorbing sheet is installed at the gas outlet of the muffler to form a Composite noise reduction structure can effectively reduce the strong noise of high-pressure steam in large-displacement pipelines.

为了实现上述目的,本实用新型采用如下技术方案: In order to achieve the above object, the utility model adopts the following technical solutions:

一种复合式大排量蒸汽放空消声器,它包括吸隔声复合外壳、喷注扩散体多级消声结构作为内胆、和阻性消声片; A composite large-displacement steam venting muffler, which includes a sound-absorbing and insulating composite shell, a multi-stage sound-absorbing structure of an injection diffuser as an inner tank, and a resistive sound-absorbing sheet;

 所述吸隔声复合外壳自外向内依次为钢板、岩棉、不锈钢板隔声层、不锈钢丝棉及不锈钢穿孔板; The sound-absorbing and insulating composite shell is sequentially composed of steel plate, rock wool, stainless steel plate sound insulation layer, stainless steel wire wool and stainless steel perforated plate from outside to inside;

所述喷注扩散体多级消声结构它包括多个直径不相同的圆柱消声管,按圆柱消声管的直径自大向小的的顺序分多层安装; The multi-stage muffler structure of the injection diffuser includes a plurality of cylindrical muffler pipes with different diameters, which are installed in multiple layers according to the order of diameter of the cylindrical muffler pipes from large to small;

所述圆柱消声管的末端用圆环挡板封闭。 The end of the cylindrical muffler pipe is closed with a circular baffle.

所述圆柱消声管侧壁上设置有多个小孔。 A plurality of small holes are arranged on the side wall of the cylindrical muffler pipe.

所述阻性消声片安装在本装置的出口端的消声片固定槽上,阻性消声片它包括消声片和消声片底部的导风锥。 The resistive muffling sheet is installed on the muffling sheet fixing groove at the outlet end of the device, and the resistive muffling sheet includes the muffling sheet and the wind guide cone at the bottom of the muffling sheet.

在本装置的底部安装有排水阀。 A drain valve is installed at the bottom of the device.

吸隔声复合外壳的内壁涂覆有阻尼涂层材料。 The inner wall of the sound-absorbing and insulating composite shell is coated with a damping coating material.

内胆采用多种不同孔径的小孔不锈钢板卷成不同直径的圆柱体,安装在消声器内根据板厚、孔径及圆柱体的直径不同分多层安装,圆柱体的末端封闭,以便气流从圆柱体的小孔中喷出;在本装置的出口端安装具有一定消声量的阻性消声片,阻性消声片由不锈钢穿孔板、多孔吸单材料及钢制龙骨组成;为了避免高压蒸汽进入消声器内产生的水汽积存在装置内,在本新型装置的底部安装有排水阀;并与排水管道联接。为便于与高压蒸汽管道联接,在本装置的接口处安装了与管道直径相应的接口法兰。通过以上多种声结构的组合,能有效降低蒸汽管道对空间排放时产生的高强度噪声。 The inner liner is made of a variety of small-hole stainless steel plates with different apertures rolled into cylinders of different diameters, installed in the muffler in multiple layers according to the plate thickness, aperture and diameter of the cylinder, and the end of the cylinder is closed so that the airflow from the cylinder It is ejected from the small hole of the body; a resistive sound-absorbing sheet with a certain amount of sound-absorbing capacity is installed at the outlet of the device, and the resistive sound-absorbing sheet is composed of a stainless steel perforated plate, a porous suction sheet material and a steel keel; in order to avoid high-pressure steam The water vapor generated in the muffler is accumulated in the device, and a drain valve is installed at the bottom of the device; it is connected with the drain pipe. In order to facilitate the connection with the high-pressure steam pipeline, an interface flange corresponding to the diameter of the pipeline is installed at the interface of the device. Through the combination of the above multiple acoustic structures, the high-intensity noise generated when the steam pipe is discharged into the space can be effectively reduced.

本实用新型的有益效果: The beneficial effects of the utility model:

本实用新型复合式大排量蒸汽放空消声器,具有接口大、消声效果好,造型美观,安全适用、综合造价低等特点,经多项综合测试及用户现场实施反应良好,本实用新型装置有很好的推广和实用价值,广泛的推广应用后将产生良好的经济效益和社会效益。 The utility model composite large-displacement steam venting muffler has the characteristics of large interface, good noise reduction effect, beautiful appearance, safety and applicability, and low comprehensive cost. After a number of comprehensive tests and on-site implementation by users, the utility model has a good response. Very good promotion and practical value, after extensive promotion and application will produce good economic and social benefits.

附图说明 Description of drawings

图1为本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;

图2为图1A-A面结构示意图; Fig. 2 is a schematic diagram of the structure of Fig. 1A-A;

图3为图1A向结构示意图。 Fig. 3 is a schematic structural diagram of Fig. 1A.

具体实施方式 Detailed ways

下面结合附图对本实用新型进行详细描述: The utility model is described in detail below in conjunction with accompanying drawing:

本实用新型装置的原理主要建立在“小孔喷注”理论和阻抗式扩容吸声的消声作用研制设计而成的,适应高压、中压、超高压气体排空消声的专用设备。 The principle of the utility model device is mainly based on the theory of "small hole injection" and the noise reduction effect of impedance type expansion and sound absorption.

它包括吸隔声复合外壳、喷注扩散体多级消声结构作为内胆、和阻性消声片; It includes a sound-absorbing and insulating composite shell, an injection diffuser multi-stage sound-absorbing structure as an inner tank, and a resistive sound-absorbing sheet;

 所述吸隔声复合外壳自外向内依次为钢板10、岩棉11、不锈钢板隔声层12、不锈钢丝棉13及不锈钢穿孔板14; The sound-absorbing and insulating composite shell is sequentially composed of steel plate 10, rock wool 11, stainless steel plate sound-insulating layer 12, stainless steel silk wool 13 and stainless steel perforated plate 14 from outside to inside;

所述喷注扩散体多级消声结构它包括多个直径不相同的圆柱消声管7,按圆柱消声管7的直径自大向小的的顺序分多层安装; The multi-stage muffler structure of the injection diffuser includes a plurality of cylindrical muffler pipes 7 with different diameters, which are installed in multiple layers according to the order of the diameters of the cylindrical muffler pipes 7 from large to small;

所述圆柱消声管7的末端用圆环挡板17封闭。 The end of the cylindrical muffler pipe 7 is closed with a ring baffle 17 .

所述圆柱消声管7侧壁上设置有多个小孔。以便气流从圆柱体的小孔中喷出;小孔喷注消声器的原理是从发声机理上减小它的干扰噪声。喷注噪声峰值频率与喷口直径成反比,即喷口辐射的噪声能量将随着喷口直径的变小而从低频移向高频。如果孔径小到一定程度,喷注噪声将移到人耳不敏感的频率范围。根据此原理,将一个大喷口改用许多小孔来代替,在保持相同排气量的条件下,便能达到降低可听声的目的。在一般的排气放空中,排气管的直径为几厘米,则峰值频率较低,辐射的噪声主要在人耳听阈范围内。而常见小孔喷注消声器的小孔直径为1~2.5mm,其峰值频率比普通排气管喷注噪声的峰值频率要高几十倍或几百倍,将喷注噪声移到了超声范围。 A plurality of small holes are arranged on the side wall of the cylindrical muffler pipe 7 . So that the air flow is ejected from the small hole of the cylinder; the principle of the small hole injection muffler is to reduce its interference noise from the sound mechanism. The peak frequency of injection noise is inversely proportional to the nozzle diameter, that is, the noise energy radiated by the nozzle will shift from low frequency to high frequency as the nozzle diameter becomes smaller. If the aperture is sufficiently small, the injection noise will shift to a frequency range where the human ear is not sensitive. According to this principle, a large nozzle is replaced by many small holes, and the purpose of reducing the audible sound can be achieved under the condition of maintaining the same exhaust volume. In a general exhaust vent, the diameter of the exhaust pipe is several centimeters, the peak frequency is low, and the radiated noise is mainly within the hearing threshold of the human ear. The small hole diameter of the common small hole injection muffler is 1 ~ 2.5mm, and its peak frequency is dozens or hundreds of times higher than that of ordinary exhaust pipe injection noise, which moves the injection noise to the ultrasonic range.

所述阻性消声片安装在本装置的出口端的消声片固定槽24上,阻性消声片它包括消声片22和消声片22底部的导风锥21。阻性消声片由不锈钢穿孔板、多孔吸音材料及钢制龙骨组成;阻性消声器是利用敷设在气流通道内的多孔吸声材料,吸收声能,降低噪声而起到消声作用。当声波通过衬贴有多孔吸声材料的管道时,声波将激发多孔材料中无数小孔内空气分子的振动。其中一部分声能将用于克服摩擦阻力和粘滞力,而变为热能。一般的说,阻性消声装置具有良好的中高频消声性能,而低频性能则较差。然而只要适当增加吸声材料的厚度、密度以及选用较低的空隙率,低中频消声性能就能大大改善,从而可以做成宽频带阻性消声装置。 The resistive muffling sheet is installed on the muffling sheet fixing groove 24 at the outlet end of the device, and the resistive muffling sheet includes the muffling sheet 22 and the wind guide cone 21 at the bottom of the muffling sheet 22 . The resistive muffler is composed of stainless steel perforated plate, porous sound-absorbing material and steel keel; the resistive muffler uses the porous sound-absorbing material laid in the airflow channel to absorb sound energy and reduce noise to play the role of muffler. When the sound wave passes through the pipeline lined with porous sound-absorbing material, the sound wave will excite the vibration of air molecules in numerous small holes in the porous material. Part of the sound energy will be used to overcome frictional resistance and viscous force, and become heat energy. Generally speaking, the resistive noise reduction device has good middle and high frequency noise reduction performance, but the low frequency performance is poor. However, as long as the thickness and density of the sound-absorbing material are properly increased, and a lower void ratio is selected, the low-intermediate frequency noise reduction performance can be greatly improved, so that a wide-band resistive noise reduction device can be made.

在本装置的底部安装有排水阀1。与排水管道联接,用于极时排除本装置内的积水。 A drain valve 1 is installed at the bottom of the device. It is connected with the drainage pipe to remove the accumulated water in the device in extreme cases.

吸隔声复合外壳的内壁涂覆有阻尼涂层材料。以减少这些金属外壁的共振或驻波现象。 The inner wall of the sound-absorbing and insulating composite shell is coated with a damping coating material. In order to reduce the resonance or standing wave phenomenon of these metal outer walls.

Claims (5)

1.一种复合式大排量蒸汽放空消声器,其特征在于:它包括吸隔声复合外壳、喷注扩散体多级消声结构作为内胆、和阻性消声片; 1. A composite large-displacement steam venting muffler, characterized in that: it includes a sound-absorbing and insulating composite shell, an injection diffuser multi-stage silencing structure as an inner tank, and a resistive silencing sheet;  所述吸隔声复合外壳自外向内依次为钢板(10)、岩棉(11)、不锈钢板隔声层(12)、不锈钢丝棉(13)及不锈钢穿孔板(14); The sound-absorbing and insulating composite shell is sequentially composed of steel plate (10), rock wool (11), stainless steel plate sound-insulation layer (12), stainless steel silk wool (13) and stainless steel perforated plate (14) from outside to inside; 所述喷注扩散体多级消声结构它包括多个直径不相同的圆柱消声管(7),按圆柱消声管(7)的直径自大向小的的顺序分多层安装; The injection diffuser multi-stage muffler structure includes a plurality of cylindrical muffler pipes (7) with different diameters, which are installed in multiple layers according to the order of diameter of the cylindrical muffler pipes (7) from large to small; 所述圆柱消声管(7)的末端用圆环挡板(17)封闭。 The end of the cylindrical muffler pipe (7) is closed with a ring baffle (17). 2.根据权利要求1所述的复合式大排量蒸汽放空消声器,其特征在于:所述圆柱消声管(7)侧壁上设置有多个小孔。 2. The composite large-displacement steam vent muffler according to claim 1, characterized in that: the side wall of the cylindrical muffler pipe (7) is provided with a plurality of small holes. 3.根据权利要求1所述的复合式大排量蒸汽放空消声器,其特征在于:所述阻性消声片安装在本装置的出口端的消声片固定槽(24)上,阻性消声片它包括消声片(22)和消声片(22)底部的导风锥(21)。 3. The composite large-displacement steam vent muffler according to claim 1, characterized in that: the resistive sound-absorbing sheet is installed on the sound-absorbing sheet fixing groove (24) at the outlet end of the device, and the resistive sound-absorbing sheet The sheet includes the sound-absorbing sheet (22) and the wind guide cone (21) at the bottom of the sound-absorbing sheet (22). 4.根据权利要求1所述的复合式大排量蒸汽放空消声器,其特征在于:在本装置的底部安装有排水阀(1)。 4. The composite large-displacement steam venting muffler according to claim 1, characterized in that: a drain valve (1) is installed at the bottom of the device. 5.根据权利要求1所述的复合式大排量蒸汽放空消声器,其特征在于:吸隔声复合外壳的内壁涂覆有阻尼涂层材料。 5. The composite large-displacement steam vent muffler according to claim 1, characterized in that: the inner wall of the sound-absorbing and insulating composite shell is coated with a damping coating material.
CN201420653567.4U 2014-11-05 2014-11-05 A kind of combined type huge discharge steam evacuation silencing apparatus Expired - Lifetime CN204267970U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107452366A (en) * 2016-06-01 2017-12-08 四川五环石化装备有限公司 High pressure gas discharge denoising device
CN112627939A (en) * 2020-12-31 2021-04-09 无锡世一电力环保有限公司 Impedance composite silencing tower

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107452366A (en) * 2016-06-01 2017-12-08 四川五环石化装备有限公司 High pressure gas discharge denoising device
CN107452366B (en) * 2016-06-01 2021-06-08 四川五环石化装备有限公司 High-pressure gas discharging noise reduction device
CN112627939A (en) * 2020-12-31 2021-04-09 无锡世一电力环保有限公司 Impedance composite silencing tower

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