Milling cutter with ball shaped end
Technical field
The utility model relates to a kind of milling cutter with ball shaped end, and especially indexable formula milling cutter with ball shaped end, this milling cutter are used at a high speed, high accuracy is processed spherical groove and similar surfaces.
Background technology
At a high speed, during high accuracy processing spherical groove, remove traditional monoblock type milling cutter with ball shaped end, indexable milling cutter with ball shaped end also is extensive use of gradually.This milling cutter with ball shaped end has been installed a kind of indexable insert tip, throw away tip, and this blade has the cutting edge of making on indexable insert tip, throw away tip, and blade inserts in the groove of cutter hub, and the clamping force by pinching screw makes groove closed and it is installed on the cutter hub.This milling cutter be convenient to frequently reface cutting edge and change blade is increased work efficiency, and reduces the cost of changing the monoblock type milling cutter with ball shaped end.
Chinese patent 99118835.7 discloses a kind of milling cutter with ball shaped end, has a plate shape blade, and the through hole of blade is provided with conus portion, and its diameter enlarges to half direction; Taper spring is inserted in the hole of half one, and the circular cone packing ring that is installed in the through hole is arranged on below the taper spring; This taper spring has the conical surface corresponding to through hole.By means of the restoring force of taper spring and second half one, the circular cone packing ring is pressed to the lower surface of groove with plate shape blade, and the frictional force between the external thread part of pinching screw and the internal thread part of second half one is kept, and reaches the purpose of clamping.
The positioning accuracy of taper spring and insert through hole conus portion is difficult to control the precision of the whole clamping device of influence in this patent, and complex structure, clamping are not easy, and the contact area of the projection of blade and cutter hub is not enough, when cutting force was big, blade may be subjected to displacement influenced machining accuracy; Every is had only a cutting edge before and after the simultaneously described blade, and economy is relatively poor.
The utility model content
The utility model is at above-mentioned deficiency, and a kind of simple in structure, the location is reliable, cost is low milling cutter with ball shaped end is provided, and the every mask of blade has two cutting edges, improves the blade utilization ratio, reduces consuming.
Milling cutter with ball shaped end of the present utility model comprises cutter hub, blade and pinching screw; The cutter hub leading section has a first half and a Lower Half of being separated by groove, and the first half has a through hole, and Lower Half has the internal thread part that cooperates with the external screw thread of pinching screw, and through hole is coaxial with internal thread part; Blade has the through hole that runs through preceding first type surface and rear major face; Blade inserts in the groove of cutter hub, and screw passes the hole of the cutter hub first half and the hole of blade, is screwed in the internal thread part of Lower Half of cutter hub, and blade and cutter hub are connected as a single entity; Pinching screw is a conical surface pinching screw; The hole of the first half of cutter hub is the taper hole with the identical tapering of the conical surface of pinching screw, and the big end of taper hole is towards the head of pinching screw, in order to hold the head of pinching screw; The through hole of blade is chamfering taper hole with the identical tapering of the conical surface of described pinching screw near the part of preceding first type surface and rear major face, and the big end of taper hole is respectively towards first type surface and rear major face; When pinching screw passes the hole of the cutter hub first half and the hole of blade, when being screwed into the internal thread part of Lower Half of cutter hub, the conical surface of the chamfering conical surface of the through hole of blade and pinching screw tightly pushed fit together, the inner surface that makes the inner surface of the first half of cutter hub and Lower Half is the first type surface and the rear major face of clamping blade respectively, and blade is clamped on the cutter hub.
The blade of the utility model milling cutter with ball shaped end has upper surface and lower surface, on upper surface and lower surface respectively design have comprise before first type surface front surface wedge shape projection with comprise rear major face rear surface wedge-shaped projection; Front surface wedge shape projection and rear surface wedge-shaped projection are on the plane perpendicular to the axis of the through hole of blade, and θ is space crossed setting at a certain angle; Upper surface has by separated forward and backward two cutting edges of front surface wedge shape projection; Lower surface has by separated forward and backward two cutting edges of front surface wedge shape projection.
The front surface wedge shape projection and the space crossed angle θ of rear surface wedge-shaped projection of the blade of the utility model milling cutter with ball shaped end are 60 °~120 °, and the best is 90 °.
The first half of the cutter hub of the utility model milling cutter with ball shaped end has contact-making surface on the blade in the direction design towards groove, and Lower Half has contact-making surface under the blade in the direction design towards groove; Contact-making surface is the plane of the expansion of tilting from the front end one side direction cutter hub rear end of the first half on the blade, cooperates with the inclined-plane of the front surface wedge shape projection of blade; Contact-making surface is the plane of the expansion of tilting from the front end one side direction cutter hub rear end of Lower Half under the blade, cooperates with the inclined-plane of the rear surface wedge shape projection of blade; On the blade under contact-making surface and the blade contact-making surface to form space crossed, an intersecting angle β be 60 °~120 ° V-arrangement spacing zone, and intersecting angle β is identical with the intersecting angle θ of forward and backward surperficial wedge shape projection, optimum value is 90 °.
The front surface wedge shape of the blade of the utility model milling cutter with ball shaped end projection and rear surface wedge shape projection respectively with the rising height H of upper and lower surface
1Be blade thickness H 1/3~2/3, optimum value is 1/2.
Two cutting edges of the upper surface of the blade of the utility model milling cutter with ball shaped end and the side, two cutting edge places of lower surface respectively with upper and lower surface at an angle, angle [alpha] is 10 °~35 °, optimum value is 20 °.
Because the utility model adopts the blade center's Hole chamfering conical surface with the identical tapering of conehead holding screw, make both coaxial all the time in clamping process, simultaneously the V-arrangement spacing zone of the upper and lower blade contact-making surface formation in the space crossed forward and backward wedge shape projection of blade and the cutter hub groove contacts applying, form the pre-determined bit of blade on the one hand, can prevent the rotation of blade on the other hand, even cutting force is bigger.Of the present utility model simple in structure, the location is reliable, has reduced processing cost; And the blade upper and lower surface has two cutting edges respectively, and blade life is doubled, and reduces blade consumption, saves processing cost, and economic benefit improves greatly.
Description of drawings
Fig. 1 is a schematic perspective view of the present utility model;
Fig. 2 is the main cutaway view of Fig. 1;
Fig. 3 is the schematic perspective view of blade 5 of the present utility model;
Fig. 4 is the front view of Fig. 3;
Fig. 5 is that the D of Fig. 3 is to cutaway view;
Fig. 6 is the rearview of Fig. 3;
Fig. 7 is the front view of cutter hub 1 of the present utility model;
Fig. 8 is the vertical view of Fig. 7.
The specific embodiment
The utility model will be further described below in conjunction with accompanying drawing.
As shown in Figure 1 and Figure 2, milling cutter with ball shaped end of the present utility model comprises cutter hub 1, blade 5 and pinching screw 9; Cutter hub 1 leading section has a first half 2 and a Lower Half 3 of being separated by groove 4, and the first half 2 has a through hole 10, and Lower Half 3 has the internal thread part 11 that cooperates with the external screw thread of pinching screw 9, and through hole 10 is coaxial with internal thread part 11; Blade 5 has the through hole 6 that runs through preceding first type surface 7 and rear major face 8; Blade 5 inserts in the groove 4 of cutter hubs 1, and screw 9 passes the hole 10 of cutter hub 1 first half 3 and the hole 6 of blade 5, is screwed in the internal thread part 11 of Lower Half 3 of cutter hub 1, and blade 5 and cutter hub 1 are connected as a single entity.Pinching screw 9 is conical surface pinching screws; The hole 10 of the first half 2 of cutter hub 1 is the taper hole with the identical tapering of the conical surface of pinching screw 9, and the big end of taper hole is towards the head of pinching screw 9, in order to hold the head of pinching screw 9; The through hole 6 of blade 5 is chamfering taper hole with the identical tapering of the conical surface of pinching screw 9 near the part of preceding first type surface 7a and rear major face 8a, and the big end of taper hole is respectively towards first type surface 7 and rear major face 8; When pinching screw 9 passes the hole 10 of cutter hub 1 first half 3 and the hole 6 of blade 5, when being screwed into the internal thread part 11 of Lower Half 3 of cutter hub 1, the conical surface of the chamfering conical surface of the through hole 6 of blade 5 and pinching screw 9 tightly pushed fit together, the inner surface 13 that makes the inner surface 12 of the first half 2 of cutter hub 1 and Lower Half 3 is the first type surface 7 and the rear major face 8 of clamping blades 5 respectively, and blade 5 is clamped on the cutter hub 1.
Blade 5 has upper surface 20 and lower surface 21, on upper surface 20 and lower surface 21 respectively design have comprise before first type surface 7a front surface wedge shape projection 7 with comprise rear major face 8a rear surface wedge shape projection 8; See Fig. 3~6.Front surface wedge shape projection 7 and rear surface wedge shape projection 8 are on the plane perpendicular to the axis of the through hole 6 of blade 5, and θ is space crossed setting at a certain angle; Upper surface 20 has forward and backward two cutting edges 16,17, is separated by front surface wedge shape projection 7; Lower surface 21 has forward and backward two cutting edges 18,19, is separated by front surface wedge shape projection 8.Blade 5 upper and lower surfaces have two cutting edges respectively, and the life-span of blade 5 is doubled, and reduce blade consumption, save processing cost, and economic benefit improves greatly.
The space crossed angle θ of the forward and backward surperficial wedge shape projection 7,8 of blade is between 60 °~120 °, and the best is 90 °.
As shown in Figure 7, the first half 2 of cutter hub 1, Lower Half 3 are having on the blade contact-making surface 15 under contact-making surface 14, the blade towards design on the direction of groove 4 respectively; Contact-making surface 14 is the planes of expansion of tilting from front end one side direction cutter hub 1 rear end of a first half 2 on the blade, cooperates with the inclined-plane 7b of the front surface wedge shape projection 7 of blade 1; Contact-making surface 15 is the plane of the expansion of tilting from front end one side direction cutter hub 1 rear end of Lower Half 3 under the blade, cooperates with the inclined-plane 8b of the rear surface wedge shape projection 8 of blade 1; On the blade under contact-making surface 14 and the blade contact-making surface 15 to form space crossed a, angle beta be 60 °~120 ° V-arrangement spacing zone, and angle beta is identical with the intersecting angle θ of forward and backward surperficial wedge shape protruding 7 and 8, optimum value is 90 °.
Because the chamfering conical surface in blade center of the present utility model hole 6 has identical tapering with conehead holding screw 9, make both coaxial all the time in clamping process, simultaneously the V-arrangement spacing zone of upper and lower blade contact-making surface 14,15 formation in the groove 4 of the space crossed forward and backward wedge shape projection 7,8 of blade 5 and cutter hub 1 contacts applying, form the pre-determined bit of blade on the one hand, can prevent the rotation of blade on the other hand, even cutting force is bigger; Both guaranteed reliable location, simultaneously simple in structure.
The front surface wedge shape of blade 5 of the present utility model projection 7 and rear surface wedge shape projection (8) respectively with the rising height H of upper and lower surface
1Be blade 5 thickness H 1/3~2/3, optimum value is 1/2, as shown in Figure 4.
The side, cutting edge 18,19 place of cutting edge 16,17 on the upper surface 20 of blade 5 and lower surface 21 (promptly has certain relief angle) at an angle with upper and lower surface respectively, and scope is 10 °~35 °, and optimum value is 20 °.