CN2647550Y - Rotary Shaft Two-Color Molding Machine - Google Patents
Rotary Shaft Two-Color Molding Machine Download PDFInfo
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- CN2647550Y CN2647550Y CN 03272743 CN03272743U CN2647550Y CN 2647550 Y CN2647550 Y CN 2647550Y CN 03272743 CN03272743 CN 03272743 CN 03272743 U CN03272743 U CN 03272743U CN 2647550 Y CN2647550 Y CN 2647550Y
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- 238000000465 moulding Methods 0.000 title claims description 41
- 238000002347 injection Methods 0.000 claims description 42
- 239000007924 injection Substances 0.000 claims description 42
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- 238000009434 installation Methods 0.000 claims description 5
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Abstract
Description
(1)技术领域(1) Technical field
本实用新型是涉及一种可以成型双色射出品的双色成型机,特别是涉及一种将公模架设在一可横向位移并旋转的中心转轴上,借由中心转轴的旋转,使得公模能够在两个成型位置间转换,以成型双色成型品的转轴式双色成型机。The utility model relates to a two-color molding machine capable of molding two-color injection products, in particular to a male mold erected on a central rotating shaft capable of lateral displacement and rotation. A rotary shaft type two-color molding machine that switches between two molding positions to form two-color molded products.
(2)背景技术(2) Background technology
以往射出成型机在设计上大致包含:左右间隔的一固定座、一活动座,以及一成型模具,其中该成型模具包括:一安装在固定座上的母模,以及一安装在活动座上的公模。当成型模具位在一射出位置时,分别架设在固定座及活动座上的公模、母模会对合,以便使射料装置射出的射料能够装填在模穴内成型射出品,而当成型模具位在一非射出位置时,该公模会和母模分离,以方便自模穴中取出射出品。In the past, the design of the injection molding machine roughly included: a fixed seat, a movable seat spaced left and right, and a forming mold, wherein the forming mold included: a master mold installed on the fixed seat, and a mold installed on the movable seat. male model. When the forming mold is at the first injection position, the male mold and the female mold respectively erected on the fixed seat and the movable seat will meet so that the injection material injected by the injection device can be filled in the mold cavity to form the injection product. When the mold is in a non-injection position, the male mold will be separated from the female mold to facilitate the removal of the injection product from the mold cavity.
这种以往射出成型机只能成型单色的射出品,为了使射出品在色彩上更具变化性,在现有技术中有一种「转盘式双色成型机」,其主要是利用一转盘同时架设两组的成型模具,借由转盘的转动来带动成型模具转换成型位置,使成型模具的模穴对应装填有不同射料的射料装置。这种以往的「转盘式双色成型机」在设计上,必需将两组成型模具同时架设在转盘上,因此制造成本较高,此种「转盘式双色成型机」也比较适合用来成型大体积的射出品,不适合应用在成型例如键盘的按键等小体积的射出品上。This kind of injection molding machine in the past can only form single-color injection products. In order to make the injection products more variable in color, there is a "turntable two-color molding machine" in the prior art, which mainly uses a turntable to set up at the same time. The forming molds of the two groups are driven by the rotation of the turntable to switch the forming positions of the forming molds, so that the mold cavities of the forming molds correspond to the injection devices filled with different injection materials. In terms of the design of the previous "turntable two-color molding machine", two sets of molding molds must be erected on the turntable at the same time, so the manufacturing cost is relatively high. This kind of "turntable two-color molding machine" is also more suitable for molding large volume It is not suitable for molding small-volume injection products such as keyboard keys.
(3)实用新型内容(3) Contents of utility model
本实用新型的目的是提供一种构造创新、制造成本低,并适合用来成型小体积的双色射出品的转轴式双色成型机。The purpose of the utility model is to provide a rotary shaft type two-color molding machine with innovative structure, low manufacturing cost, and suitable for molding small-volume two-color injection products.
本实用新型的转轴式双色成型机包含:一射出单元及一成型模具,该射出单元包括:左右间隔的一固定座、一活动座、两前后间隔设置的射料装置,以及一安装在活动座上并朝向固定座的定位模座。The rotary shaft type two-color molding machine of the utility model includes: an injection unit and a molding die, and the injection unit includes: a fixed seat spaced apart from the left and right, a movable seat, two injection devices arranged in front and rear intervals, and a Up and towards the positioning die holder of the fixed seat.
而该成型模具包括:一结合在固定座上并朝向活动座的母模,以及一可定位于定位模座或靠向母模的公模,其中该母模形成有两个前后间隔设置与形成于固定座上的穿孔连通并与射料装置相对的模穴,而该公模上形成有两个与所述模穴相对的模仁。And this forming mold comprises: a female mold combined on the fixed seat and facing the movable seat, and a male mold that can be positioned on the positioning mold base or leaning against the female mold, wherein the female mold is formed with two front and rear spacing settings and forming The perforation on the fixing seat communicates with the mold cavity opposite to the injection device, and two mold cores opposite to the mold cavity are formed on the male mold.
本实用新型的特点是:该双色成型机还包含:一架设在活动座上的组装座、一架设在活动座上的转轴单元、一与所述活动座相连接以控制公模在两个成型位置间转换的转动控制机构,以及一架设在组装座上以带动公模在一定位状态及一非定位状态转换的横移控制机构。其中该转轴单元包括:一架设在活动座上并可沿着自身轴线旋转的轴管、一和轴管内外套合连动并可横向位移的中心转轴,以及一连结在公模及中心转轴间的公模安装轴。The utility model is characterized in that: the two-color molding machine also includes: an assembly seat erected on the movable seat, a rotating shaft unit erected on the movable seat, and a shaft unit connected to the movable seat to control the male die in two forming A rotation control mechanism for switching between positions, and a lateral movement control mechanism mounted on the assembly seat to drive the male die to switch between a positioning state and a non-positioning state. The rotating shaft unit includes: a shaft tube mounted on a movable seat and capable of rotating along its own axis, a central shaft that is interlocked with the inner and outer sides of the shaft tube and capable of lateral displacement, and a shaft connected between the male mold and the central shaft. Male mold mounting shaft.
当横移控制机构带动该公模由一定位状态转换到一非定位状态时,该转动控制机构可带动公模在两个成型位置间转换,使该公模上的模仁能够在不同时间对应母模上的两模穴。When the traversing control mechanism drives the male mold to switch from a positioning state to a non-positioning state, the rotation control mechanism can drive the male mold to switch between two molding positions, so that the mold cores on the male mold can correspond to each other at different times. Two mold cavities on the master mold.
(4)附图说明(4) Description of drawings
下面通过最佳实施例及附图对本实用新型转轴式双色成型机进行详细说明,附图中:The following is a detailed description of the rotary shaft type two-color molding machine of the present invention through the best embodiment and the accompanying drawings. In the accompanying drawings:
图1是本实用新型双色成型机的一较佳实施例的俯视简图,图中该双色成型机的一公模位在一未定位状态。Fig. 1 is a schematic top view of a preferred embodiment of the two-color molding machine of the present invention, in which a male die of the two-color molding machine is in an unpositioned state.
图2是该较佳实施例的一左侧视图。Fig. 2 is a left side view of the preferred embodiment.
图3是一沿图2中3-3线所取的剖视图。Fig. 3 is a sectional view taken along line 3-3 in Fig. 2 .
图4是该较佳实施例的一未完整的立体分解图,显示该双色成型机的一组装座及一横移控制机构间的对应关系。Fig. 4 is an incomplete perspective exploded view of the preferred embodiment, showing the corresponding relationship between an assembly seat and a traverse control mechanism of the two-color molding machine.
图5是该较佳实施例的一未完整的立体分解图,显示该双色成型机的一转轴单元及横移控制机构的相对关系。Fig. 5 is an incomplete perspective exploded view of the preferred embodiment, showing the relative relationship between a rotating shaft unit and the traverse control mechanism of the two-color molding machine.
图6是一类似图1的俯视简图,图中该双色成型机的公模位在一定位状态。Fig. 6 is a schematic top view similar to Fig. 1, in which the male mold of the two-color molding machine is in a positioning state.
图7是一类似图3的剖视图,图中该横移控制机构的一横移压缸的一活塞杆位在一缩回位置。Fig. 7 is a sectional view similar to Fig. 3, in which a piston rod of a traverse cylinder of the traverse control mechanism is in a retracted position.
图8是一类似图1的俯视图,图中该双色成型机的一成型模具位在一个射出位置。Fig. 8 is a top view similar to Fig. 1, in which a molding die of the two-color molding machine is located at an injection position.
图9是一类似图3的剖视图,图中该双色成型机的一回转压缸的一活塞杆位在一突出位置。Fig. 9 is a sectional view similar to Fig. 3, in which a piston rod of a rotary cylinder of the two-color molding machine is in a protruding position.
图10是沿图9中10-10线所取的剖视简单示意图。Fig. 10 is a schematic cross-sectional view taken along line 10-10 in Fig. 9 .
(5)具体实施方式(5) specific implementation
参阅图1、2、3,本实用新型双色成型机的较佳实施例适合用来成型例如键盘按键等较小且双色的射出品,上述双色成型机包含:一架设在一图中未示出的机台上的射出单元1、一成型模具2、一组装座3、一转轴单元4、一转动控制机构5、一横移控制机构6,以及一退料机构7。Referring to Figures 1, 2, and 3, the preferred embodiment of the two-color molding machine of the present invention is suitable for forming small and two-color injection products such as keyboard buttons. The above-mentioned two-color molding machine includes: Injection unit 1, a forming mold 2, an
该射出单元1包括:一直立的固定座11、一可靠向或远离该固定座11的活动座12,以及前后间隔的一第一射料装置13、一第二射料装置14。其中该固定座11上具有左右间隔的一第一侧面111、一第二侧面112,以及两个前后间隔并贯穿两侧面111、112的第一穿孔113,该第一侧面111朝向活动座12,第二侧面112朝向该射料装置13、14,两个第一穿孔113则分别和射料装置13、14的一射出头131、141对应。而该活动座12具有一朝向第一侧面111的第一侧面121、一和第一侧面121左右间隔的第二侧面122,以及贯穿该侧面121、122的一第一中央孔123以及两第二穿孔124,该第二穿孔124和第一穿孔113横向对应并与第一中央孔123等距离。又本实用新型的射出单元1还包括:一架设在活动座12的第一侧面121上的定位模座15,上述定位模座15在朝向固定座11一侧设置两个内凹的定位槽151。The injection unit 1 includes: an upright fixed
该成型模具2可在一射出位置及一非射出位置间转换,包括:一固定地安装在固定座11的第一侧面111上的母模21,以及一可受到控制靠向或远离该母模21的公模22,其中该母模21上具有和第一穿孔113相通且前后设置的一小模穴211、一大模穴212。而该公模22具有两左右间隔的模侧面221、222、自该模侧面221往母模21方向突出的两模仁223、224,以及两个自模侧面222往定位模座15突出的定位突榫225。当成型模具2位在一第一成型位置时,该公模22的模仁223是对应母模21的小模穴211,另一模仁224对应母模21的大模穴212,而当成型模具2由该第一成型位置转换到一第二成型位置时,该公模22的模仁223是对应母模21的大模穴212,另一模仁224对应母模21的小模穴211。The forming mold 2 can be switched between an injection position and a non-injection position, including: a
参阅图3、4,本实用新型的组装座3是借四根螺杆30固定地安装在活动座12的第二侧面122上,上述组装座3包括:和第二侧面122左右间隔的基壁31、两根上下间隔自该基壁31往右突出抵靠在第二侧面122上的第一突柱32、两根上下间隔且自基壁31往右突出抵靠在第二侧面122上的第二突柱33、一介于两组突柱32、33间的直缺槽34,以及一位在上下设置的突柱32、33间并和直缺槽34交叉设置的横缺槽35。其中该基壁31上和横缺槽35等高处开设一位在中央的第二中央孔311,以及分别位在第二中央孔311左右两侧的第三穿孔312,上述第二中央孔311并对应该直缺槽34。而该第二突柱33上接近第二侧面122的右侧各别设置一朝向直缺槽34的排齿缺槽331。为了增进该组装座3和活动座12间的定位效果,在该突柱32、33的一右侧端面上各别突出一可嵌设在活动座12的第二侧面122上的突块。Referring to Figures 3 and 4, the
配合图5,该转轴单元4可控制公模22在第一及第二成型位置间转换,包括:一可旋转地架设在活动座12的第一中央孔123上的轴管41、一连动地穿套在轴管41上的中心转轴42,以及一和中心转轴42结合连动的公模安装轴43。其中该轴管41具有一围绕一旋转中心轴线而设的筒壁411,以及一由该筒壁411的一内围绕面412界定而出的轴道413,上述内围绕面412包括:一沿长度方向贯穿的圆形部414,以及多个沿长度方向且自该圆形部414往径向外端扩大的限位部415,又该筒壁411上还具有一外围绕面416,上述外围绕面416在对应组装座3的排齿缺槽331的位置具有数个环状排列的卡齿417。5, the rotating
而该中心转轴42是一根实心且截面和轴管41的内围绕面412配合的杆体,具有一轴套在轴道413内的连动套部421,以及一杆径缩小的结合部422,其中该连动套部421的一外表面沿长度方向径向突出数个可伸入轴管41的各限位部415内的限位凸条423,以及一自右侧面中央内凹的套合孔424。The central rotating
该转动控制机构5是架设在活动座12上,并可传动该转轴单元4在一设定角度间往复地旋转,上述转动控制机构5包括:一具有一活塞杆511的回转压缸51,以及一固定地结合在活塞杆511底端的排齿52。当活塞杆511位在一缩回位置时,该排齿52的底缘未伸入组装座3的排齿缺槽331。当活塞杆511位在一突出位置时,该排齿52将被驱动伸入排齿缺槽331内,同时和轴管41的卡齿417啮合,进而带动轴管41转动一设定行程。当轴管41被驱动沿一个第一方向旋转时,由于轴管41和中心转轴42间是连动地套合,而公模22及中心转轴42间又借助公模安装轴43连动,因此该项动作可以带动公模22在第一及第二成型位置间转换,在本实施例该设定行程是指轴管41旋转180度。The
该横移控制机构6是安装在组装座3上,功用是在不妨碍转轴单元4旋转的情况下,驱动该转轴单元4横向位移。上述横移控制机构6包括:一架设在组装座3的基壁31上并具有一活塞杆611的横移压缸61、一固结地安装在活塞杆611上的横移连板63、一和该横移连板63左右间隔的转动连板64、数根将两连板63、64固结地结合的螺杆65,以及两个安装在转动连板64上的止推轴承66,而该中心转轴42的结合部422是可旋转地架设在转动连板64上。上述结合的连板63、64则被限位地沿着该组装座3的直缺槽34横向移动。The lateral
参阅图1、2,该退料机构7是安装在组装座3上,并位在该横移控制机构6的前后两侧,包括:一退胚单元71,以及一蒂头清除单元72,该退胚单元71及蒂头清除单元72都是油压缸形式,其是借由一活塞杆的突出将附着在模仁223、224上的胚料顶出,或者将附着在模仁223、224上的蒂头通出,但是该退料机构7在射出成型机上是以往的技术,不再说明。Referring to Figures 1 and 2, the stripping mechanism 7 is installed on the
参阅图6、7图,本实用新型的双色成型机在作动时,首先利用横移压缸61将连板63、64往图7左侧引拉,由于该中心转轴42是可旋转地结合在转动连板64上,因此该中心转轴42和结合在一起的公模安装轴43、公模22会一起往左移位,该公模22和定位模座15相靠合时,借由公模22的定位突榫225和定位模座15的定位槽151间的卡合,该公模22可以稳固的架设在定位模座15的右侧,并完成定位的动作,此时公模22位在该第一成型位置。Referring to Figures 6 and 7, when the two-color molding machine of the present invention is in operation, firstly, the connecting
配合图8,当公模22与定位模座15靠合后,整个活动座12会被驱动往固定座11靠合,以便让公模22靠向母模21。在此状态下,两射料装置13、14的射料将会分别射入母模21的两模穴211、212内,待射出完成后,该活动座12将会被驱动往左移位,也就是由图8转换到图6,然后由图6转换到图1。Referring to FIG. 8 , when the male die 22 is in contact with the
参阅图1、9、10,当公模22和定位模座15脱离定位时,该回转压缸51的活塞杆511会受到驱动往下突伸,并因此带动排齿52下移,当排齿52下移和轴管41啮合时,就可以带动套合的中心转轴42、公模安装轴43及公模22一起旋转180度,使该公模22由第一成型位置转换到第二成型位置,在第二成型位置时该公模22的小模仁223将对应母模21的大模穴212。当公模22转换成型位置后,该横移压缸61的活塞杆611会再一次将公模22拉向定位模座15(如图6),然后活动座12会再度靠向固定座11(如图8)以进行第二次的射出动作,借此就可制造出一个双色的射出品。Referring to Figures 1, 9, and 10, when the
在射出完成后,该活动座12将再次左移使公、母模22、21分开,而公模22也会和定位模座15分离,也就是恢复到图1的状态,分离后该回转压缸51的活塞杆511会受到驱动往上移动,并造成该轴管41往一相反于第一方向的第二方向反转,使公模22复位到第一成型位置。在此状态下由于模仁224在对应小模穴211时已经成型一种射料,当公模22恢复到第二成型位置时,套设有第一种射料的模仁224会转换对应大模穴212,而可源源不断的进行第二色的射出加工。且公模22在两个成型位置间转换的过程中,该射出品及蒂头会被退胚单元71及蒂头清除单元72通出,但是由于退胚及清除蒂头是以往的设计,以下不再说明。After the injection is completed, the
由以上说明可知,本实用新型借由转轴单元4、转动控制机构5及横移控制机构6间的配合,可以带动该公模22在两个成型位置间转换的设计,不仅未见于以往射出成型机,该项设计还具有制造成本低,以及适合成型小体积射出品等功效。As can be seen from the above description, the utility model can drive the
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| CN 03272743 CN2647550Y (en) | 2003-07-03 | 2003-07-03 | Rotary Shaft Two-Color Molding Machine |
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| CN 03272743 Expired - Lifetime CN2647550Y (en) | 2003-07-03 | 2003-07-03 | Rotary Shaft Two-Color Molding Machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2647550Y (en) |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101417485B (en) * | 2008-11-14 | 2012-05-23 | 联塑(杭州)机械有限公司 | Multi-color device turntable mechanism |
| CN101733894B (en) * | 2008-11-26 | 2012-12-05 | 陈法胜 | Device for moulding initial billet of high molecular forming object |
| CN102029663B (en) * | 2009-09-25 | 2014-03-26 | 鸿富锦精密工业(深圳)有限公司 | Forming mold |
| CN103961863A (en) * | 2014-05-23 | 2014-08-06 | 上海采科实业有限公司 | Manufacturing method for double-color go pieces and gobang pieces |
| CN104275776A (en) * | 2014-10-28 | 2015-01-14 | 金陵科技学院 | Double-color injection mold with adjustable injection amount |
| CN104526969A (en) * | 2014-12-17 | 2015-04-22 | 扬州恒生精密模具有限公司 | Glue injection forming mould |
| CN106003567A (en) * | 2015-03-25 | 2016-10-12 | 株式会社名机制作所 | Injection molding machine for composite molded products |
| CN107718418A (en) * | 2017-09-27 | 2018-02-23 | 海天塑机集团有限公司 | A kind of rotary shaft double coloured plastic injection machine |
| CN108177318A (en) * | 2016-12-08 | 2018-06-19 | 海天塑机集团有限公司 | The shaft adjustment tooling and its technique of a kind of injection molding machine |
| CN110712342A (en) * | 2019-09-05 | 2020-01-21 | 苏州优耐鑫模具科技有限公司 | In-mold rotary type double-color injection mold |
| CN112706362A (en) * | 2020-12-09 | 2021-04-27 | 浙江省仙居县中兴橡胶密封件有限公司 | Window-swinging motor rear cover double-color injection device and double-color injection process |
| CN118024498A (en) * | 2024-01-19 | 2024-05-14 | 鸿利达精密组件(中山)有限公司 | Double-color bottle injection molding device and blow molding method |
-
2003
- 2003-07-03 CN CN 03272743 patent/CN2647550Y/en not_active Expired - Lifetime
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101417485B (en) * | 2008-11-14 | 2012-05-23 | 联塑(杭州)机械有限公司 | Multi-color device turntable mechanism |
| CN101733894B (en) * | 2008-11-26 | 2012-12-05 | 陈法胜 | Device for moulding initial billet of high molecular forming object |
| CN102029663B (en) * | 2009-09-25 | 2014-03-26 | 鸿富锦精密工业(深圳)有限公司 | Forming mold |
| CN103961863A (en) * | 2014-05-23 | 2014-08-06 | 上海采科实业有限公司 | Manufacturing method for double-color go pieces and gobang pieces |
| CN104275776A (en) * | 2014-10-28 | 2015-01-14 | 金陵科技学院 | Double-color injection mold with adjustable injection amount |
| CN104526969A (en) * | 2014-12-17 | 2015-04-22 | 扬州恒生精密模具有限公司 | Glue injection forming mould |
| CN106003567A (en) * | 2015-03-25 | 2016-10-12 | 株式会社名机制作所 | Injection molding machine for composite molded products |
| CN108177318A (en) * | 2016-12-08 | 2018-06-19 | 海天塑机集团有限公司 | The shaft adjustment tooling and its technique of a kind of injection molding machine |
| CN108177318B (en) * | 2016-12-08 | 2023-10-20 | 海天塑机集团有限公司 | Rotating shaft adjusting tool and process of injection molding machine |
| CN107718418A (en) * | 2017-09-27 | 2018-02-23 | 海天塑机集团有限公司 | A kind of rotary shaft double coloured plastic injection machine |
| CN110712342A (en) * | 2019-09-05 | 2020-01-21 | 苏州优耐鑫模具科技有限公司 | In-mold rotary type double-color injection mold |
| CN112706362A (en) * | 2020-12-09 | 2021-04-27 | 浙江省仙居县中兴橡胶密封件有限公司 | Window-swinging motor rear cover double-color injection device and double-color injection process |
| CN118024498A (en) * | 2024-01-19 | 2024-05-14 | 鸿利达精密组件(中山)有限公司 | Double-color bottle injection molding device and blow molding method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Dongguan Fu Chun Shin Plastic Machinery Manufacture Co., Ltd. Assignor: Fu Chun Shin Precision Industry Co., Ltd. Contract fulfillment period: 2005.5.1 to 2013.7.2 Contract record no.: 2008990001551 Denomination of utility model: Rotary shaft type double-colour moulding machine Granted publication date: 20041013 License type: Exclusive license Record date: 20081226 |
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| LIC | Patent licence contract for exploitation submitted for record |
Free format text: EXCLUSIVE LICENSE; TIME LIMIT OF IMPLEMENTING CONTACT: 2005.5.1 TO 2013.7.2; CHANGE OF CONTRACT Name of requester: DONGGUAN FUQIANGXIN PLASTIC CEMENT MACHINE MANUFAC Effective date: 20081226 |
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| C17 | Cessation of patent right | ||
| CX01 | Expiry of patent term |
Expiration termination date: 20130703 Granted publication date: 20041013 |