CN210705846U - Precise worm multi-cavity linkage demolding injection mold - Google Patents
Precise worm multi-cavity linkage demolding injection mold Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及注塑模具技术领域,特别涉及一种精密蜗杆多腔室联动脱模型注塑模具。The utility model relates to the technical field of injection moulds, in particular to a precision worm multi-chamber linkage release injection mould.
背景技术Background technique
如图1所示的相机镜头伸缩用蜗杆,由于产品的尺寸较小、精度要求较高,不适用于传统的上、下模合模形成成型模腔的形式进行加工,因为该种成型方式会在产品的表面留下模痕,影响产品的性能,因此需要采用一体式的成型模腔进行注塑成型,脱模时则需要蜗杆芯子进行转动使产品脱离,目前的脱模方式通常采用电机驱动方式带动蜗杆芯子转动,无法满足高精度的需求。As shown in Figure 1, the worm used for telescopic camera lens, due to the small size of the product and high precision requirements, is not suitable for processing in the form of traditional upper and lower molds to form a molding cavity, because this molding method will Mold marks are left on the surface of the product, which affects the performance of the product. Therefore, it is necessary to use an integrated molding cavity for injection molding. When demolding, the worm core needs to be rotated to release the product. The current demolding method is usually driven by a motor. The method drives the worm core to rotate, which cannot meet the requirements of high precision.
实用新型内容Utility model content
为解决上述技术问题,本实用新型提供了一种精密蜗杆多腔室联动脱模型注塑模具,提高脱模精度的优点。In order to solve the above technical problems, the utility model provides a precision worm multi-chamber linkage demoulding injection mold, which has the advantages of improving the demolding precision.
为达到上述目的,本实用新型的技术方案如下:For achieving the above object, the technical scheme of the present utility model is as follows:
一种精密蜗杆多腔室联动脱模型注塑模具,包括:A precision worm multi-chamber linkage release injection mold, comprising:
上模和下模,所述上模和所述下模之间设有若干用于成型蜗杆的活动镶件,所述活动镶件内设有成型模腔,且所述上模上设有与所述活动镶件相配合用于注射塑胶的注塑料头,所述下模的底部开设有顶孔,且所述下模内设有与所述顶孔相连通的顶出腔;Upper mold and lower mold, between the upper mold and the lower mold are several movable inserts for forming worms, the movable inserts are provided with a molding cavity, and the upper mold is provided with The movable insert is matched with a plastic injection head for injecting plastic, a top hole is opened at the bottom of the lower mold, and an ejection cavity communicated with the top hole is provided in the lower mold;
承载于所述上模用于驱动所述活动镶件与成型完成的蜗杆脱离的联动机构,所述联动机构包括:转动式装配于所述上模的驱动丝杠、卡接于所述上模且螺纹连接于所述驱动丝杠的丝杠座、固定于所述驱动丝杠的驱动齿轮、转动式装配于所述上模且滑动连接于所述活动镶件的驱动套、以及承载于所述驱动套且于所述驱动齿轮啮合传动的联动齿轮组;以及,A linkage mechanism carried on the upper mold and used to drive the movable insert to disengage from the formed worm, the linkage mechanism includes: a driving screw rotatably assembled on the upper mold, clamped on the upper mold The screw seat is threadedly connected to the drive screw, the drive gear is fixed to the drive screw, the drive sleeve is rotatably assembled on the upper die and is slidably connected to the movable insert, and is carried on the the drive sleeve and the interlocking gear set for meshing and transmission with the drive gear; and,
承载于所述下模、用于将蜗杆顶出的脱模机构,所述脱模机构包括:滑动式装配于所述下模且位于所述顶出腔内的顶板、承载于所述下模且伸入所述成型模腔以用于成型蜗杆的内腔并限制蜗杆转动的顶针,以及,承载于所述下模且滑动套接于所述顶针的顶出司筒,所述顶出司筒的上端面与所述蜗杆的底部相平齐。A demolding mechanism carried on the lower die and used to eject the worm, the demolding mechanism comprising: a top plate slidably assembled on the lower die and located in the ejection cavity, a top plate carried on the lower die The ejector pin which extends into the molding die cavity for molding the inner cavity of the worm and restricts the rotation of the worm, and the ejector cylinder which is carried on the lower mold and is slidably sleeved on the ejector pin. The upper end face of the barrel is flush with the bottom of the worm.
实现上述技术方案,合模状态下,成型模腔、顶针和顶出司筒共同合围形成与蜗杆一致的空间,通过注塑料头向成型模腔内注入塑胶进行产品的成型;脱模时,上模上移带动料头脱离活动镶件,随后带动丝杠座上移,由于丝杠座与驱动气缸螺纹连接,因此在丝杠座上升的过程中会同步带动驱动丝杠转动,此时驱动丝杠同步带动驱动齿轮转动,并通过联动齿轮组带动驱动套同步转动,进而带动活动镶件与蜗杆发生相对转动,由于活动镶件与驱动套滑移连接,蜗杆在顶针的限制下保持静止的状态,因此在转动的过程中活动镶件会同步上移直至与蜗杆脱离,随后上模与下模分离,通过油缸带动顶板上移,由司筒将蜗杆向上顶升,蜗杆与顶针脱离,完成脱模过程;由于在脱模时无需采用电机控制,上模分离的过程中同步实现蜗杆的螺纹旋出,提高了脱模精度,且可同步实现多个蜗杆的脱模,提高了脱模效率。To achieve the above technical solution, in the closed state, the molding cavity, the ejector pin and the ejector cylinder are jointly enclosed to form a space consistent with the worm, and plastic is injected into the molding cavity through the plastic injection head to form the product; when demolding, the upper The upward movement of the die drives the material head to separate from the movable insert, and then drives the screw base to move up. Since the screw base is threadedly connected with the driving cylinder, the driving screw will be driven to rotate synchronously during the rising process of the screw base. At this time, the driving screw The lever synchronously drives the drive gear to rotate, and drives the drive sleeve to rotate synchronously through the linkage gear set, thereby driving the movable insert and the worm to rotate relative to each other. Because the movable insert and the drive sleeve are slidably connected, the worm remains stationary under the restriction of the thimble. Therefore, in the process of rotation, the movable insert will move up synchronously until it is separated from the worm, and then the upper die and the lower die are separated, the top plate is moved by the oil cylinder, the worm is lifted up by the cylinder, and the worm is separated from the ejector pin. Molding process; since there is no need to use motor control during demoulding, the thread of the worm is synchronously unscrewed during the separation of the upper mold, which improves the demoulding accuracy, and can simultaneously realize the demoulding of multiple worms, which improves the demoulding efficiency.
作为本实用新型的一种优选方案,所述上模包括:用于带动所述注塑料头上移的第一模板、用于带动丝杠座上移的第二模板、以及用于驱动所述联动机构上移的第三模板,所述丝杠座卡嵌固定于所述第二模板。As a preferred solution of the present invention, the upper mold comprises: a first template for driving the plastic injection head to move upward, a second template for driving the screw base to move upward, and a second template for driving the plastic injection head to move upward. For the third template that the linkage mechanism moves upward, the lead screw seat is clamped and fixed to the second template.
实现上述技术方案,开模时,先由第一模板上移带动注塑料头脱离活动镶件,再通过第二模板上移带动丝杠座同步上移,使驱动丝杠转动,活动镶件在转动的过程中上移与蜗杆脱离,最后第三模板上移,使蜗杆与上模分离,即可通过脱模机构将蜗杆顶出。To realize the above technical solution, when the mold is opened, the first template is moved up to drive the plastic injection head to be separated from the movable insert, and then the second template is moved up to drive the screw seat to move up synchronously, so that the driving screw rotates, and the movable insert is in During the rotation process, it moves up and separates from the worm, and finally the third template moves up to separate the worm from the upper mold, and the worm can be ejected through the demoulding mechanism.
作为本实用新型的一种优选方案,所述活动镶件位于所述成型模腔的上方设有与所述注塑料头相适配的抵推孔,所述注塑料头上设有用于抵推活动镶件的抵压台阶。As a preferred solution of the present invention, the movable insert is located above the molding cavity and is provided with a pushing hole adapted to the plastic injection head, and the plastic injection head is provided with a push hole for pushing The pressing step of the movable insert.
实现上述技术方案,使注塑料头能够与活动镶件结合的密封性更好,且方便抵推活动镶件复位。By implementing the above technical solution, the plastic injection head can be combined with the movable insert with better sealing, and it is convenient to push the movable insert to reset.
作为本实用新型的一种优选方案,所述联动齿轮组包括:固定于各所述驱动套的第一联动齿轮,以及,转动式装配于所述上模且与所述驱动齿轮和所述第一联动齿轮相啮合的第二联动齿轮。As a preferred solution of the present invention, the interlocking gear set includes: a first interlocking gear fixed to each of the driving sleeves; A second linkage gear meshed with a linkage gear.
实现上述技术方案,通过第二联动齿轮作为中间的传动件,实现驱动齿轮与第一联动齿轮的同步转动,且使多个活动镶件的布置空间更大。To achieve the above technical solution, the second linkage gear is used as an intermediate transmission member, so that the synchronous rotation of the drive gear and the first linkage gear is realized, and the arrangement space of the plurality of movable inserts is larger.
作为本实用新型的一种优选方案,所述驱动套包括:转动连接于所述上模的传动轴、以及固定于所述传动轴内腔的滚珠导套,所述活动镶件与所述滚珠导套滑动连接。As a preferred solution of the present invention, the drive sleeve includes: a transmission shaft rotatably connected to the upper die, and a ball guide sleeve fixed in the inner cavity of the transmission shaft, the movable insert and the ball Guide bush sliding connection.
实现上述技术方案,通过滚珠导套与活动镶件连接,使得固定活动镶件能够与传动轴同步转动的同时,受蜗杆的螺纹驱动上移,直至活动镶件与蜗杆脱离。To achieve the above technical solution, the ball guide sleeve is connected with the movable insert, so that the fixed movable insert can rotate synchronously with the transmission shaft, and is driven upward by the thread of the worm until the movable insert is disengaged from the worm.
作为本实用新型的一种优选方案,所述顶针的上位于蜗杆的下部分设有棱柱。As a preferred solution of the present invention, a prism is provided on the upper part of the thimble located at the lower part of the worm.
实现上述技术方案,通过棱柱对蜗杆进行限制,使得蜗杆在活动镶件转动的过程中保持静止的状态。To achieve the above technical solution, the worm is restricted by the prism, so that the worm remains in a static state during the rotation of the movable insert.
作为本实用新型的一种优选方案,所述活动镶件设有对称设置的两组,每组活动镶件包括平行设置的两个,所述第二联动齿轮对称设置有两个,每个所述第二联动齿轮与同一组的两个所述活动镶件均相啮合。As a preferred solution of the present invention, the movable inserts are provided with two sets of symmetrically arranged movable inserts, each group of movable inserts includes two parallelly arranged ones, and two of the second linkage gears are symmetrically arranged, each of which is arranged symmetrically. The second linkage gear meshes with the two movable inserts of the same group.
综上所述,本实用新型具有如下有益效果:To sum up, the utility model has the following beneficial effects:
合模状态下,成型模腔、顶针和顶出司筒共同合围形成与蜗杆一致的空间,通过注塑料头向成型模腔内注入塑胶进行产品的成型;脱模时,上模上移带动料头脱离活动镶件,随后带动丝杠座上移,由于丝杠座与驱动气缸螺纹连接,因此在丝杠座上升的过程中会同步带动驱动丝杠转动,此时驱动丝杠同步带动驱动齿轮转动,并通过联动齿轮组带动驱动套同步转动,进而带动活动镶件与蜗杆发生相对转动,由于活动镶件与驱动套滑移连接,蜗杆在顶针的限制下保持静止的状态,因此在转动的过程中活动镶件会同步上移直至与蜗杆脱离,随后上模与下模分离,通过油缸带动顶板上移,由司筒将蜗杆向上顶升,蜗杆与顶针脱离,完成脱模过程;由于在脱模时无需采用电机控制,上模分离的过程中同步实现蜗杆的螺纹旋出,提高了脱模精度,且可同步实现多个蜗杆的脱模,提高了脱模效率。In the clamping state, the molding cavity, the ejector pin and the ejector cylinder are enclosed together to form a space consistent with the worm, and plastic is injected into the molding cavity through the plastic injection head to form the product; when demoulding, the upper mold moves up to carry the material. The head is separated from the movable insert, and then drives the screw base to move up. Since the screw base is threadedly connected with the driving cylinder, the driving screw will be driven to rotate synchronously during the rising process of the screw base. At this time, the driving screw will drive the driving gear synchronously. It rotates, and drives the drive sleeve to rotate synchronously through the linkage gear set, thereby driving the movable insert and the worm to rotate relative to each other. During the process, the movable insert will move up synchronously until it is separated from the worm, then the upper die and the lower die are separated, the top plate is moved by the oil cylinder, the worm is lifted up by the cylinder, and the worm is separated from the ejector pin to complete the demoulding process; There is no need to use motor control during demoulding, and the thread of the worm can be synchronously unscrewed during the separation of the upper die, which improves the demoulding accuracy, and can simultaneously realize the demoulding of multiple worms, which improves the demoulding efficiency.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are just some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative efforts.
图1为本实用新型待加工蜗杆的结构示意图。FIG. 1 is a schematic structural diagram of a worm to be processed in the present invention.
图2为本实用新型实施例的结构示意图。FIG. 2 is a schematic structural diagram of an embodiment of the present invention.
图3为图2的A部放大图。FIG. 3 is an enlarged view of part A of FIG. 2 .
图4为本实用新型实施例中联动机构的结构示意图。4 is a schematic structural diagram of a linkage mechanism in an embodiment of the present invention.
图5为本实用新型实施例中联动机构的剖视图。5 is a cross-sectional view of the linkage mechanism in the embodiment of the present invention.
图中数字和字母所表示的相应部件名称:Corresponding part names represented by numbers and letters in the figure:
1、上模;11、注塑料头;111、抵压台阶;12、第一模板;13、第二模板;14、第三模板;2、下模;21、顶孔;22、顶出腔;3、活动镶件; 31、成型模腔;32、抵推孔;4、联动机构;41、驱动丝杠;42、丝杠座; 43、驱动齿轮;44、驱动套;441、传动轴;442、滚珠导套;45、联动齿轮组;451、第一联动齿轮;452、第二联动齿轮;5、脱模机构;51、顶板; 52、顶针;521、棱柱;53、顶出司筒。1. Upper mold; 11. Plastic injection head; 111. Pressing step; 12. First template; 13. Second template; 14. Third template; 2. Lower mold; 21. Top hole; 22. Ejection cavity ;3, movable inserts; 31, molding cavity; 32, push hole; 4, linkage mechanism; 41, drive screw; 42, screw seat; 43, drive gear; 44, drive sleeve; 441, drive shaft ;442, ball guide bush; 45, linkage gear set; 451, first linkage gear; 452, second linkage gear; 5, demoulding mechanism; 51, top plate; 52, thimble; 521, prism; 53, ejector cylinder.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
实施例Example
一种精密蜗杆多腔室联动脱模型注塑模具,如图2至图4所示,包括:上模1和下模2,上模1和下模2之间设有若干用于成型蜗杆的活动镶件3,活动镶件3内设有成型模腔31,且上模1上设有与活动镶件3相配合用于注射塑胶的注塑料头11,下模2的底部开设有顶孔21,且下模2内设有与顶孔21相连通的顶出腔22;承载于上模1用于驱动活动镶件3与成型完成的蜗杆脱离的联动机构4;以及,承载于下模2、用于将蜗杆顶出的脱模机构5。A precision worm multi-chamber linkage demolding injection mold, as shown in Figures 2 to 4, includes: an
具体的,联动机构4包括:转动式装配于上模1的驱动丝杠41、卡接于上模1且螺纹连接于驱动丝杠41的丝杠座42、固定于驱动丝杠41的驱动齿轮43、转动式装配于上模1且滑动连接于活动镶件3的驱动套44、以及承载于驱动套44且于驱动齿轮43啮合传动的联动齿轮组45。Specifically, the linkage mechanism 4 includes: a driving
上模1包括:用于带动注塑料头11上移的第一模板12、用于带动丝杠座42上移的第二模板13、以及用于驱动联动机构4上移的第三模板14,注塑料头11锁紧固定于第一模板12,丝杠座42卡嵌固定于第二模。The
驱动套44包括:转动连接于上模1的传动轴441、以及固定于传动轴 441内腔的滚珠导套442,活动镶件3与滚珠导套442滑动连接,通过滚珠导套442与活动镶件3连接,使得固定活动镶件3能够与传动轴441同步转动的同时,受蜗杆的螺纹驱动上移,直至活动镶件3与蜗杆脱离。The
同时,在活动镶件位于成型模腔31的上方设有与注塑料头11相适配的抵推孔32,注塑料头11上设有用于抵推活动镶件3的抵压台阶111,使得注塑料头11能够与活动镶件3结合的密封性更好,且方便抵推活动镶件 3复位。At the same time, a pushing
联动齿轮组45包括:固定于各驱动套44的第一联动齿轮451,以及,转动式装配于上模1且与驱动齿轮43和第一联动齿轮451相啮合的第二联动齿轮452;第一联动齿轮451套接固定在传动轴441上,通过第二联动齿轮452作为中间的传动件,实现驱动齿轮43与第一联动齿轮451的同步转动,且使多个活动镶件3的布置空间更大;本实施例中,活动镶件3设有对称设置的两组,每组活动镶件3包括平行设置的两个,第二联动齿轮 452对称设置有两个,每个第二联动齿轮452与同一组的两个活动镶件3 均相啮合,驱动齿轮43、第一联动齿轮451和第二联动齿轮452的尺寸均根据蜗杆的尺寸具体确定。The interlocking gear set 45 includes: a
脱模机构5包括:滑动式装配于下模2且位于顶出腔22内的顶板51、承载于下模2且伸入成型模腔31以用于成型蜗杆的内腔并限制蜗杆转动的顶针52,以及,承载于下模2且滑动套接于顶针52的顶出司筒53,顶出司筒53的上端面与蜗杆的底部相平齐;顶针52的上位于蜗杆的下部分设有棱柱521,相应的,在蜗杆内腔的下部分即形成棱孔,通过棱柱521对蜗杆进行限制,使得蜗杆在活动镶件3转动的过程中保持静止的状态。The
合模状态下,成型模腔31、顶针52和顶出司筒53共同合围形成与蜗杆一致的空间,通过注塑料头11向成型模腔31内注入塑胶进行产品的成型;脱模时,首先由第一模板12上移带动注塑料头11脱离活动镶件3,即图1中PL1分型面分开,再通过第二模板13上移带动丝杠座42同步上移,即图1中PL2分型面分开,由于丝杠座42与驱动气缸螺纹连接,因此在丝杠座42上升的过程中会同步带动驱动丝杠41转动,此时驱动丝杠41 同步带动驱动齿轮43转动,并通过联动齿轮组45带动驱动套44同步转动,进而带动活动镶件3与蜗杆发生相对转动,由于活动镶件3与驱动套44滑移连接,蜗杆在顶针52的限制下保持静止的状态,因此在转动的过程中活动镶件3会同步上移直至与蜗杆脱离,最后第三模板14上移使上模1与下模2分离,即图1中PL3分型面分开,通过油缸带动顶板51上移,由司筒将蜗杆向上顶升,蜗杆与顶针52脱离,完成脱模过程;由于在脱模时无需采用电机控制,上模1分离的过程中同步实现蜗杆的螺纹旋出,提高了脱模精度,且可同步实现多个蜗杆的脱模,提高了脱模效率。In the mold clamping state, the
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本实用新型。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其它实施例中实现。因此,本实用新型将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Thus, the present invention is not intended to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111823507A (en) * | 2020-07-20 | 2020-10-27 | 宁波精华电子科技股份有限公司 | A worm injection mold |
| CN115056442A (en) * | 2022-07-01 | 2022-09-16 | 运怡(北京)医疗器械有限公司 | Demoulding device and demoulding method of PEEK gear injection mould |
| CN115401882A (en) * | 2022-10-28 | 2022-11-29 | 宁波双林模具有限公司 | Demoulding mechanism |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111823507A (en) * | 2020-07-20 | 2020-10-27 | 宁波精华电子科技股份有限公司 | A worm injection mold |
| CN111823507B (en) * | 2020-07-20 | 2025-10-10 | 宁波精华电子科技股份有限公司 | A worm injection mold |
| CN115056442A (en) * | 2022-07-01 | 2022-09-16 | 运怡(北京)医疗器械有限公司 | Demoulding device and demoulding method of PEEK gear injection mould |
| CN115056442B (en) * | 2022-07-01 | 2024-03-12 | 运怡(北京)医疗器械有限公司 | Demolding device and demolding method for PEEK gear injection mold |
| CN115401882A (en) * | 2022-10-28 | 2022-11-29 | 宁波双林模具有限公司 | Demoulding mechanism |
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