CN2623722Y - Full automatic rapier loom sampler - Google Patents
Full automatic rapier loom sampler Download PDFInfo
- Publication number
- CN2623722Y CN2623722Y CN 03222120 CN03222120U CN2623722Y CN 2623722 Y CN2623722 Y CN 2623722Y CN 03222120 CN03222120 CN 03222120 CN 03222120 U CN03222120 U CN 03222120U CN 2623722 Y CN2623722 Y CN 2623722Y
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- weft
- sample loom
- loom
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Abstract
A full automatic rapier loom sampler belongs to textile machinery technical field, which adopts computer control and can realize full automatic operation of shedding, weft insertion, color selection, weft cutter, beating up, let-off warp and take-up etc. according to design requirements of pattern card draft. The mechanical structure of the utility model is as follows: the front part of the loom sampler is provided with a weft insertion device, while the middle part separates warp into tow layers of forming sheds through a heald frame motion device and the sidepiece is provided with a colored weft selection system and a weft insertion device, the rear part is provided with a let-off warp device; in addition, control operation is realized through ten sorts of function buttons. The utility model adopts the following design software of pattern card draft: user can click relevant icons by mouse according to word description displayed on screen of designed software to realize design and modification of pattern card draft and control of the loom sampler. The utility model has the advantages of convenient, easy, fast and accurate completion of sample weaving and the quality of woven sample being identical to that of practical fabrics.
Description
Technical field
A kind of full-automatic arrow shaft sample loom belongs to technical field of textile machine.
Background technology
The fast reaction of fabric production is the inexorable trend of current market competition, and domestic manufacturer adopts artificial sample loom or semi-automatic sample loom usually, by the test weaving of knitting sample behind the pegging plan of design textile, the pegging.Because manual operations is difficult to control through weft tension, fabric quality is poor, and efficient is low, the time is long.Though some reports about full-automatic sample loom are abroad arranged, do not promote as yet at home.Therefore on the basis of deep research and innovation, develop a kind of full-automatic arrow shaft sample loom, so that promotion and application in textile industry early.
Summary of the invention
The purpose of this patent provides a kind of full-automatic arrow shaft sample loom, with the main motion of computer control sample loom.Because adopt full automatic working, sample weaving quality can reach the level of actual Woven fabric fully.
This sample loom comprises shedding mechanism, weft insertion device, beating-up mechanism and the weft-selecting mechanism that is installed on respectively on the sample loom frame, weft insertion device and beating-up mechanism lay respectively at the front portion of sample loom, in weft insertion device, the wefting insertion cylinder is connected with transmission arrow shaft, in beating-up mechanism, the cylinder that beats up utilizes lever to be connected with the reed seat, and the middle part of lever is articulated on the frame, and transmission arrow shaft is positioned at the right side of sample loom.
Shedding mechanism is positioned at the middle part of sample loom, places a plurality of heald frames moving up and down in the heald frame truss, and the bottom of heald frame is connected with the piston rod of opening cylinder.
Weft-selecting mechanism is installed on the left side of sample loom, near on the frame of weft-selecting mechanism tensioner, weft tension device and presser device is being set.
At the sample loom rear portion, stepping motor utilizes drive to be connected with beam of a loom, tension sense is installed above beam of a loom is answered the back rest, the adjustable back rest and lease rods.
A plurality of latitude cylinders that select are arranged in weft-selecting mechanism, on each selects the piston rod of latitude cylinder, connect weft selecting rod respectively, the guide structure is set on weft selecting rod.
Reed seat width is 10 to 20 inches.
On the frame of sample loom front portion, brest beams is set, interconnective stepper motor and cloth beam are set below brest beams.
The invention has the beneficial effects as follows: because the action of each mechanism is basically by separately cylinder individual operation, compare with the original mode of utilizing some numerous and diverse mechanisms to coordinate each parts action, this apparatus structure is simple, be easy to realize the computer automation operation, comprise from shedding, wefting insertion, select that look, limit are cut, beaten up, the warp let-off, the whole operable automaticallies of action such as batch, so sample weaving quality is very high.The running speed of sample loom can be done suitable adjustment on demand, and the fastest 42rpm that reaches compares with the speed of traditional manpower proofing or semi-automatic sample loom, but big time saver; Can control the pegging plan of 2-30 page or leaf heald frame, can satisfy the fabric that comprises three foundation weave, alternative construction, united organization and part complex organization and knit sample.
This sample loom operating function is reasonable in design, the well-designed of 10 kinds of function buttons, ingenious, science, reasonable.The operating system of this sample loom is to operate under Windows98 or above system.In the process of drawing a design, can make amendment to pegging plan at any time.The pegging plan design software is multiple functional, can satisfy the needs of pegging plan design, and sample loom can accurately be finished the work of drawing a design according to pegging plan under computer program instructions.
Description of drawings:
The full-automatic arrow shaft sample loom of Fig. 1 front elevational schematic.
The full-automatic arrow shaft sample loom of Fig. 2 cross sectional side schematic diagram.
The full-automatic arrow shaft sample loom of Fig. 3 schematic top plan view.The full-automatic arrow shaft sample loom of Fig. 4 schematic side view.
The full-automatic arrow shaft sample loom of Fig. 5 control panel function button schematic diagram.
The various figure of Fig. 6 pegging plan design software mark on a map.
The specific embodiment
1, stepping motor, 2, beam of a loom, 3, tension sense answers the back rest, 4, the adjustable back rest, 5, lease rods, 6, limit skein rod, 7, opening cylinder, 8, shedding mechanism, 9, arrow shaft, 10, brest beams, 11, the reed seat, 12, cylinder beats up, 13, cloth beam, 14, the wefting insertion cylinder, 15, weft-selecting mechanism, 16, presser device 17, weft tension device, 18, thread guide eyelet, 19, select the look electromagnetic valve, 20, tensioner, 21, drive, 22, the weft yarn bobbin, 23, cut on the limit, and 24, drive, 25, stepping motor, 26, lever, 27, frame, 28, warp thread, 29, fabric, 30, heald frame.
A plurality of latitude cylinders that select are arranged in weft-selecting mechanism 15, on each selects the piston rod of latitude cylinder, connect weft selecting rod respectively, the guide structure is set on weft selecting rod; Reed seat 11 width are 10 to 20 inches; On the frame 27 of sample loom front portion, brest beams 10 is set, interconnective stepper motor 25 and cloth beam 13 are set below brest beams 10.
The cylinder 12 that beats up of sample loom front portion drives reed seat 11, wefting insertion cylinder 14 drives transmission arrow shaft 9 and moves back and forth at shed open 31.And beat to fell by the weft yarn that the reed on the reed seat 11 will be introduced shed open 31, make warp thread 28 and weft yarn be woven into fabric 29, fabric 29 is walked around brest beams 10, is wound on the cloth beam 13, and cloth beam 13 is driven by drive by stepping motor 25.
In the middle part of sample loom, vertical N (N=2-32) the page or leaf heald frame 30 of placing in the heald frame truss is by opening cylinder 7 drives of sample loom bottom, every page of brown frame 30 all can move up and down in truss, and promptly shedding makes the warp thread 28 that penetrates in the harness eye be divided into two-layer, form shed open 31, so that transmission arrow shaft 9 is passed through.
In the sample loom left side, weft-selecting mechanism 15 is housed, weft yarn is drawn by weft yarn bobbin 22, by tensioner control tension force, by thread guide eyelet, weft tension device, presser device, by selecting the look electromagnetic valve to send instruction, makes weft-selecting mechanism carry out barry dyeing and selects action.
At the sample loom rear portion, stepping motor 1 drives beam of a loom 2 by drive, and warp thread 28 is drawn from beam of a loom 2, walk around tension sense and answer the back rest 3 and the adjustable back rest 4, by lease rods 5 and limit skein rod 6 with warp thread 28 layerings.
Every page of brown frame 30 corresponding opening cylinders 7; Weft-selecting mechanism 15 is established 6-8 and is selected the look cylinder, and each piston rod that selects the look cylinder is a weft selecting rod; The limit is cut and is established two limits and cut cylinder, also has the wefting insertion cylinder, the cylinder that beats up, and all cylinders are all controlled by the electromagnetic valve of correspondence.Only with general name " brown frame ", " opening cylinder " listed in the structural representation, and electromagnetic valve is only listed one total " selecting the look electromagnetic valve ", and all the other electromagnetic valves all omit, and list no longer one by one.
Stepping motor speed answers the back rest to regulate and control by tension sense; Stepping motor speed is set by computer according to designed filling density of knitting sample; 10 kinds of function buttons and computer are electrically connected on the guidance panel, it is the input signal of computer, warp tension sensor, cylinder normal operation position state sensor, weft yarn warp end break signal also are electrically connected with computer, it also is the input signal of computer, computer and electromagnetic valve, stepping motor are electrically connected respectively, the computer expert crosses that software is judged input signal and relatively controls the opening cylinder, the cylinder that beats up, wefting insertion cylinder, selects look cylinder, limit to cut the action of cylinder and control step motor, stepping motor by the respective electrical magnet valve.The power of cylinder is driven by the external air compressor of a 5.5～7.5bar.
The reed seat width that this sample loom provides is 10～20 inches, and the order that passes yarn must be from reed seat left end.The total 4-32 page or leaf heald frame of full-automatic sample loom is controlled by system for wherein preceding two pages, automatically as the usefulness of strand limit and slitter edge.And the 3rd page of heald frame is first page on the pegging plan, all the other and the like, so this sample loom can be controlled the pegging plan design of 2-30 page or leaf heald frame at most.
10 kinds of function buttons are set on the sample loom guidance panel, and it is arranged as shown in Figure 5.The upper right side is a battery main switch, the lower right is a start button, the upper left side is the safety switch that stops in emergency, the lower left is a pause button, in the middle square box step button and cycle button are set, in establish motor in the right square box and just changeing button and motor invert button, the button that moves forward and backward of heald frame conversion is set in the middle left square box.
A do action of sample loom comprises shedding, and wefting insertion selects look, and cut on the limit, beats up, and the warp let-off, batches for seven steps, and the operation of sample loom is carried out by 10 kinds of function buttons on the guidance panel.
Wherein action is divided into stepping and circulation at a slow speed, and the heald frame conversion is divided into advances and retreat, and the manually warp let-off/batch to be divided into is just changeed and reversing, and above knob adds that start button is referred to as the transient state function button, and promptly it can act on when halted state.Below introduce the function of every kind of control button respectively.
1. master switch: be positioned at the top-right the green button of panel.Power-on not only can start computer, and all electric equipment are in SBR.
2. safety switch stops in emergency: be positioned at the upper left red major part hand-reset button of panel.After pressing this button, sample loom can be out of service immediately, remove non-release this button, otherwise all control buttons can't act on all.The action method that discharges this button is: the dextrorotation button is decontroled on earth and is got final product, and sample loom is in halted state after discharging.
3. stop button: the white button that is positioned at the panel lower left.Sample loom is in halted state after pressing pause button, and this moment, seven kinds of pause function buttons can be for follow-up use (stepping circulates, and advances, and retreats, and motor just changes, and the motor counter-rotating starts).
4. slow motion: step button and cycle button.
Step button: be positioned at the middle square box of panel.When sample loom is in halted state, whenever press once this button, sample loom is carried out next action.
Cycle button: be positioned at the middle square box of panel.When sample loom was in halted state, whenever by this button once, loom was promptly carried out do action (shedding, wefting insertion select look, and cut on the limit, beat up, and the warp let-off, batch).
Heald frame conversion: be divided into back and forwarding button.
Back: be arranged in the left square box of panel.When sample loom is in halted state, whenever press once this button, the corresponding heald frame of sample loom is got back to the state of a shuttle.
Forwarding button: be arranged in the left square box of panel.When sample loom is in halted state, whenever press once this button, the corresponding heald frame of sample loom arrives the state of next shuttle.
5. the manually warp let-off/batch: being divided into motor is just changeing button and motor invert button.
Just changeing button: be arranged in the right square box of panel.Select the warp let-off or batch when sample loom is in halted state, whenever by this button once, the warp let-off or the spooler of sample loom ceaselessly just change.
Invert button: be arranged in the right square box of panel.Select the warp let-off or batch when sample loom is in halted state, whenever by this button once, the warp let-off of sample loom or spooler i.e. ceaselessly reversing.
6, start button: be positioned at the bottom-right white button of panel.When sample loom is in halted state, pin this button, sample loom can turn round at once continuously.
The operating system of full-automatic sample loom is to operate under Windows98 or above system.Therefore, after starting sample loom, try not to move other application program, otherwise may influence the normal operation of sample loom.
In knitting the sample process,, please press the pause button on the lower panel earlier if want to revise pegging plan.Can start the pegging plan design software this moment, carries out design work.By the time after modification is finished, preserve pegging plan, get back to and open corresponding document under the control system, the work of can drawing a design accordingly.
The pegging plan design software
1. file function
Newly-built: as to use mouse-click the New icon, a dialog box can occur, get final product by prompting operation.
Open: open icon with mouse-click, a dialog box can occur, get final product by prompting operation.
2. editting function
Choose: choose icon with mouse-click, mouse is put in the editing area, press rectangle frame of left mouse button pulling formation and unclamp again.For duplicating or shearing and prepare.
Paintbrush: with mouse-click paintbrush icon, mouse is put in the editing area, clicks left mouse button and unclamp the in-edit that to draw again, also can pin left mouse button and not put and be drawn to appropriate area form a slice in-edit.
Rubber: with mouse-click rubber icon, mouse is put in the editing area, clicks left mouse button getting final product at the in-edit place that will wipe.
3. copy function
Choose: as previously mentioned.Duplicate: with after choosing function and having chosen a zone, use the mouse-click copy icon, can get off the content replication that to duplicate, for stickup is prepared.
Shear: with after choosing function and having chosen a zone, shear icon, can shear the content that to shear get off, for stickup is prepared with mouse-click.
Paste: use the mouse-click paste icon, just can see a unsteady frame in editing area, pin not loose and rolling mouse with mouse this moment, zone to be pasted will and then be moved, unclamp mouse to correct position, double-click mouse again, the content that paste will appear in the corresponding editing area.
4. zoom function
Amplify: amplify icon with mouse-click, the content in the editing area just can and then be amplified.Whenever hit once this button, the editing area content is amplified once, up to maximum.When only being amplified to the maximum of default, the left of editing area and on corresponding explanatory note can appear just now.
Dwindle: dwindle icon with mouse-click, the content in the editing area just can and then be dwindled, and whenever hits once this button, and the editing area content is dwindled once, up to minimum.This moment, the explanatory note of the editing area left side and top can conceal, and when only being amplified to maximum, explanatory note just can occur.
The various functions of software, can design, revise and sample loom is controlled by the explanatory note of the design software screen display prompting icon with each function correspondence of mouse-click to pegging plan for the mouse-click operation by the prompting icon of correspondence.
Claims (7)
1, a kind of full-automatic arrow shaft sample loom, comprise the shedding mechanism (8), weft insertion device, beating-up mechanism and the weft-selecting mechanism (15) that are installed on respectively on the sample loom frame (27), it is characterized in that: weft insertion device and beating-up mechanism lay respectively at the front portion of sample loom, in weft insertion device, wefting insertion cylinder (14) is connected with transmission arrow shaft (9), in beating-up mechanism, the cylinder (12) that beats up utilizes lever (26) to be connected with reed seat (11), the middle part of lever (26) is articulated on the frame (27), and transmission arrow shaft (9) is positioned at the right side of sample loom.
2, sample loom according to claim 1 is characterized in that: shedding mechanism (8) is positioned at the middle part of sample loom, places a plurality of heald frames moving up and down (30) in the heald frame truss, and the bottom of heald frame (30) is connected with the piston rod of opening cylinder (7).
3, sample loom according to claim 1 is characterized in that: weft-selecting mechanism (15) is installed on the left side of sample loom, near on the frame (27) of weft-selecting mechanism (15) tensioner (20), weft tension device (17) and presser device (16) is being set.
4, sample loom according to claim 1 is characterized in that: at the sample loom rear portion, stepping motor (1) utilizes drive (21) to be connected with beam of a loom (2), in the top of beam of a loom (2) tension sense is installed and is answered the back rest (3), the adjustable back rest (4) and lease rods (5).
5, sample loom according to claim 1 is characterized in that: a plurality of latitude cylinders that select are arranged in weft-selecting mechanism (15), connect weft selecting rod respectively on each selects the piston rod of latitude cylinder, the guide structure is set on weft selecting rod.
6, sample loom according to claim 1 is characterized in that reed seat (11) width is 10 to 20 inches.
7, sample loom according to claim 1 is characterized in that: on the frame (27) of sample loom front portion brest beams (10) is set, interconnective stepper motor (25) and cloth beam (13) are set in the below of brest beams (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03222120 CN2623722Y (en) | 2003-05-21 | 2003-05-21 | Full automatic rapier loom sampler |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03222120 CN2623722Y (en) | 2003-05-21 | 2003-05-21 | Full automatic rapier loom sampler |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2623722Y true CN2623722Y (en) | 2004-07-07 |
Family
ID=34245066
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 03222120 Expired - Lifetime CN2623722Y (en) | 2003-05-21 | 2003-05-21 | Full automatic rapier loom sampler |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2623722Y (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1827877B (en) * | 2006-01-16 | 2010-05-12 | 赵祖良 | Loom with functions of warp-weft plain-weaving and z-directional yarn interweaving and weaving method thereof |
| CN102888698A (en) * | 2012-09-19 | 2013-01-23 | 武汉定达慧科技有限公司 | Multilayered fabric weaving machine |
| CN103092898A (en) * | 2011-11-08 | 2013-05-08 | 江南大学 | Pegging plan process file layout of full-automatic rapier hand sample weaving machine |
| CN103132213A (en) * | 2011-12-02 | 2013-06-05 | 江南大学 | Rapid wefting insertion method of double-cylinder control rapier of hand sample loom |
| CN103306026A (en) * | 2013-05-23 | 2013-09-18 | 吴江市信合织造有限公司 | Air cylinder type shed-forming mechanism |
| WO2018072200A1 (en) * | 2016-10-21 | 2018-04-26 | 嘉兴德永纺织品有限公司 | Loom, method for producing textile, and ultrahigh-density textile |
| CN109208158A (en) * | 2017-06-30 | 2019-01-15 | 意达股份公司 | Without using the weft yarn operating device on false side in gripper shuttle loom |
| CN111705396A (en) * | 2020-05-29 | 2020-09-25 | 江苏万邦特种纺织发展有限公司 | Rapier loom weft insertion device for waterproof cloth of canoe and processing technology thereof |
-
2003
- 2003-05-21 CN CN 03222120 patent/CN2623722Y/en not_active Expired - Lifetime
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1827877B (en) * | 2006-01-16 | 2010-05-12 | 赵祖良 | Loom with functions of warp-weft plain-weaving and z-directional yarn interweaving and weaving method thereof |
| CN103092898A (en) * | 2011-11-08 | 2013-05-08 | 江南大学 | Pegging plan process file layout of full-automatic rapier hand sample weaving machine |
| CN103132213A (en) * | 2011-12-02 | 2013-06-05 | 江南大学 | Rapid wefting insertion method of double-cylinder control rapier of hand sample loom |
| CN102888698A (en) * | 2012-09-19 | 2013-01-23 | 武汉定达慧科技有限公司 | Multilayered fabric weaving machine |
| CN102888698B (en) * | 2012-09-19 | 2013-10-09 | 武汉定达慧科技有限公司 | Multilayered fabric weaving machine |
| CN103306026A (en) * | 2013-05-23 | 2013-09-18 | 吴江市信合织造有限公司 | Air cylinder type shed-forming mechanism |
| WO2018072200A1 (en) * | 2016-10-21 | 2018-04-26 | 嘉兴德永纺织品有限公司 | Loom, method for producing textile, and ultrahigh-density textile |
| CN109715871A (en) * | 2016-10-21 | 2019-05-03 | 嘉兴德永纺织品有限公司 | Weaving loom, the manufacturing method of textile fabric and ultra high density textile fabric |
| US10920342B2 (en) | 2016-10-21 | 2021-02-16 | Jiaxing Deyong Textiles Co., Ltd. | Loom, method for producing textile, and ultrahigh-density textile |
| CN109208158A (en) * | 2017-06-30 | 2019-01-15 | 意达股份公司 | Without using the weft yarn operating device on false side in gripper shuttle loom |
| CN109208158B (en) * | 2017-06-30 | 2021-09-24 | 意达股份公司 | Weft operating device without false edge in gripper loom |
| CN111705396A (en) * | 2020-05-29 | 2020-09-25 | 江苏万邦特种纺织发展有限公司 | Rapier loom weft insertion device for waterproof cloth of canoe and processing technology thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Effective date of abandoning: 20030521 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |