CN209412408U - Nanjing brocade drags hand electronization loom - Google Patents

Nanjing brocade drags hand electronization loom Download PDF

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Publication number
CN209412408U
CN209412408U CN201821875191.6U CN201821875191U CN209412408U CN 209412408 U CN209412408 U CN 209412408U CN 201821875191 U CN201821875191 U CN 201821875191U CN 209412408 U CN209412408 U CN 209412408U
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China
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frame
loom
comprehensive
electronization
nanjing brocade
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CN201821875191.6U
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Chinese (zh)
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庄国华
陈诚
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NANJING YUNJIN RESEARCH INSTITUTE Co Ltd
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NANJING YUNJIN RESEARCH INSTITUTE Co Ltd
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Abstract

The utility model discloses Nanjing brocades to drag hand electronization loom, including rack, in rack one end, warp axis is set, winding off spindle is arranged in the other end, beating reed frame is set gradually between winding off spindle and warp axis, the comprehensive and leading frame of element, Electric Jacquard System is set above leading frame, Electric Jacquard System includes electronic jacquard machine, electromagnetic clutch and motor, motor connects electromagnetic clutch, electromagnetic clutch is connected to the signal panels on electronic jacquard machine, the phase angle of signal panels is 180 °, wherein to sum up end is connected on leading frame by line for beating reed frame and element, in one side-lower of rack, the point driving switch of control electromagnetic clutch is set, it is additionally provided with the control cabinet being connected with Electric Jacquard System.The Nanjing brocade of the utility model drags hand electronization loom, labor intensity of workers is reduced while improving efficiency suitable for the weaving process of Nanjing brocade using Electric Jacquard System control jacquard weave, and electronic jacquard substantially increases accuracy rate.

Description

Nanjing brocade drags hand electronization loom
Technical field
The utility model relates to technical field of textile machine, in particular to Nanjing brocade drags hand electronization loom.
Background technique
Nanjing brocade is mankind's non-material cultural heritage, and it is to pass through craft that most important, which is exactly " adornment flower " skill in Nanjing brocade, It carries out swivel disk to knit, i.e., exclusive fabric preparation method " promoting menstruation staplings " skill, this skill is not available machinery temporarily and replaces Generation.And the weaving of Nanjing brocade is usually to use two weaving Shi Jinhang operation, a people controls on big dress circle loom to spend comprehensive, and a people exists Control element is comprehensive before machine is weaved.And control spend comprehensive principle be it is identical as the modern principle of electronic jacquard machine system, i.e., it is logical Remarkable operation or electronic jacquard control spend it is comprehensive lift warp, to carry out the intertexture of decorative pattern.
But since Nanjing brocade weaving skill is many and diverse, it is all manual operations, it is operator's large labor intensity, low efficiency, at high cost, and Pick flower this and someone operate flower this control spend it is comprehensive.
Utility model content
The utility model technical issues that need to address are that Nanjing brocade weaving skill is many and diverse, are all manual operations, and need Two people work in concert and could complete, low efficiency, at high cost.
In order to solve the above technical problems, the utility model, which provides Nanjing brocade, drags hand electronization loom, including rack, in rack Warp axis is arranged in one end, and winding off spindle is arranged in the other end, and it is comprehensive and imperial that beating reed frame, element are set gradually between winding off spindle and warp axis Head frame, is arranged Electric Jacquard System, Electric Jacquard System includes electronic jacquard machine, electromagnetic clutch and electricity above leading frame Machine, motor connect electromagnetic clutch, and electromagnetic clutch is connected to the signal panels on electronic jacquard machine, and signal panels control electronic jacquard The operating of machine, the phase angle of signal panels are 180 °, wherein to sum up end is connected on leading frame by line for beating reed frame and element, are rolled up Each warp being wound in warp axis is each passed through the hole of electronic jacquard machine lower end flower to sum up, then sequentially passes through plain comprehensive and beating Reed frame leads to winding off spindle, and the point driving switch of control electromagnetic clutch is arranged in one side-lower of rack, is additionally provided with and electronic jacquard The connected control cabinet of system.The Nanjing brocade of the utility model drags hand electronization loom, controls jacquard weave using Electric Jacquard System, and The point driving switch of setting foot control, warp stops at highest point when will spend comprehensive operation, and a latitude one is fallen, suitable for Nanjing brocade Weaving process improves working efficiency, and rationally, operation is smooth for total setting, and it is strong that worker's labour is reduced while improving efficiency Degree, and electronic jacquard substantially increases accuracy rate.
Wherein electronic jacquard machine parallel beneath setting chessboard frame and time comprehensive frame return below comprehensive frame and are pacified by adjusting adjusting screw rod In gantry base, the hole connection that the harness cord thread that electronic jacquard machine is drawn is each passed through on chessboard frame is spent comprehensive, and comprehensive lower section is spent to set It sets spring and connects back to comprehensive frame.
Further, connecting rod is respectively set in beating reed frame both ends, and two connecting rods are parallel, and the connecting rod other end connects on crossbearer frame End, crossbearer frame lower end is rotatablely connected on the rack, and crossbearer frame is located on rear side of electronic jacquard machine, sets on a connecting rod wherein Sawtooth detent block is set, block board is set above sawtooth detent block, block board upper end is connected on leading frame;In warp axis and cross Warp is set on the warp between frame frame and twists line separator bar;Winding handle is set in winding off spindle end, is arranged in warp axis end Gear, the tooth of gear are stuck on detent bar, and detent bar is horizontal on the rack.Beating reed frame pushes out out after beating, passes through card The whereabouts of position plate is stuck in the sawtooth tooth of sawtooth detent block, and control beating reed frame to fixed position is convenient for weaving;Warp twists line and separates Line can successively separate one on the other warp, can quickly find when occurring breaking or some other situation That root warp of problem.
Leading frame includes the components such as column, crossbeam, is mainly used for placing electronic jacquard machine and transmission, brake apparatus.
In the comprehensive operation structure of element of the comprehensive lower end connection of element on the rack.
Signal panels are equivalent to the switch of control electronic jacquard machine, the design of phase angle and accurate control, mention to electronics The co-ordination of flower machine plays a crucial role, and signal panels provide signals to speed probe, and speed probe is again letter Number ECU is passed to, ECU receives the signal and just controls electric motor starting or stopping.The phase angle of signal panels is set as 180 °, can be with Control electronic jacquard machine stops respectively when warp is at the highest notch with plan-position, convenient for the weaving process of Nanjing brocade.
The utility model relates to weavings in textile technology field and design the relevant technologies, mainly required for production Nanjing brocade Novel device and operating method.The comprehensive operation that a people can be substituted completely by electronic jacquard machine is spent in control, can be in conjunction with flower originally Production, i.e. cross-stitch work knot sheet, while can reduce by a weaving teacher, reach simplified process, reduces cost, improves efficiency.
It is essentially identical to drag the woven original operating method of method Nanjing brocade of hand electronization, because drag hand electronization loom woth no need to 2 weaving teachers cooperate weaving up and down, it is only necessary to which 1 weaving teacher manipulates the comprehensive weaving of element.It is dynamic that 1 weaving teacher increases an operation Make, i.e., the dynamic switch of one secondary control point of left threading, electronic jacquard machine lift organizine and stop at when needing organizine to lift every time Extreme higher position, weaving Shi Jinhang swivel disk are knitted.Weaving teacher's removing organizine, which lifts, needs the dynamic switch of a foot-operated secondary control point, other behaviour Make with Nanjing brocade mode of operation as, weaving pattern part using line knife scoop up organizine, weaving ground portion use right threading element heddle (heald) into Row throws shuttle beating.
The Nanjing brocade of the utility model drags hand electronization loom, can solve following problems:
1, the transformation for solving Nanjing brocade loom, designs the structure that electronic jacquard rack is combined with Nanjing brocade wood loom, is convenient for Weaving.
2, select be suitble to Nanjing brocade electronic jacquard machine, can be transformed into a latitude one stop, jacquard weave extreme higher position for a long time stop.
3, it solves for electronic jacquard machine transmission, brake apparatus, controls start-stop state at any time to reach weaving.
4, electronic jacquard machine system program is solved, one latitude one of Nanjing brocade is suitble to stop weaving mode.
The Nanjing brocade of the utility model drags hand electronization loom, not only remains mankind's non-material cultural heritage manual skill " Nanjing brocade wood machine adornment flower skill ", while a weaving Shi Jinhang operation is also reduced, and most importantly drag hand electronization loom Woven portion is weaved with the big dress circle of primitive nebula brocade completely, the Nanjing brocade fabric woven is completely the same, greatly improves Nanjing brocade Woven people's effect, and rising and falling for knurling section organizine uses electronic control, reduces original another weaving teacher and operates flower The mistake that this when generates, the Nanjing brocade fabric fault after weaving is less, and the excellent rate of fabric is higher.Simultaneously because reducing an operation Person, people's effect have been improved more than 50%.The utility model, which is created, has uniqueness, is succession to traditional Chinese culture and develops, As Chinese tradition artisan craftsmanship future development, have the function of industry popularization and cultural spreading, has in culture field suitable Wide prospect.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model;
Fig. 2 is the sectional view of the utility model electronic jacquard machine part;
Fig. 3 is the top view of the utility model electronic jacquard machine part;
Fig. 4 is the right view that the utility model flower originally batches shaft end;
Fig. 5 is the structural schematic diagram of the utility model signal panels;
Wherein, 1- rack, 2- warp axis, 3- winding off spindle, 4- beating reed frame, 5- element is comprehensive, 6- faucet frame, 7- electronic jacquard Machine, 8- electromagnetic clutch, 9- motor, 10- signal panels, 11- point driving switch, 12- control cabinet, 13- chessboard frame, 14- return comprehensive frame, 15- spring, 16- connecting rod, 17- crossing frame, 18- sawtooth detent block, 19- block board, 20- gear, 21- detent bar.
Specific embodiment
The optimal technical scheme that according to the present invention will be described in detail below with reference to the accompanying drawings.
As shown, the Nanjing brocade of the utility model drags hand electronization loom, including rack 1, the warp let-off is set in 1 one end of rack Winding off spindle 3 is arranged in axis 2, the other end, and beating reed frame 4, element comprehensive 5 and leading frame 6 are set gradually between winding off spindle 3 and warp axis 2, Electric Jacquard System is set above leading frame 6, Electric Jacquard System includes electronic jacquard machine 7, electromagnetic clutch 8 and motor 9, Motor 9 connects electromagnetic clutch 8, and electromagnetic clutch 8 is connected to the signal panels 10 on electronic jacquard machine 7, and signal panels 10 control electricity The operating of sub- jacquard 7, the phase angle of signal panels 10 are 180 °, wherein beating reed frame 4 and comprehensive 5 upper end of element are connected to by line On leading frame 6, each warp in warp axis 2 is each passed through the hole of 7 lower end of electronic jacquard machine flower to sum up, then successively Winding off spindle 3 is led to across element comprehensive 5 and beating reed frame 4, the point driving switch of control electromagnetic clutch 8 is set in 1 one side-lower of rack 11, it is additionally provided with the control cabinet 12 being connected with Electric Jacquard System.
Wherein 7 parallel beneath of electronic jacquard machine setting chessboard frame 13 and time comprehensive frame 14 are returned below comprehensive frame 14 and are adjusted by adjusting Section screw rod is mounted on 1 pedestal of rack, and the harness cord thread that electronic jacquard machine 7 is drawn is each passed through the connection of the hole on chessboard frame 13 flower It is comprehensive, spend comprehensive lower section setting spring 15 to connect back to comprehensive frame 14.
Further, connecting rod 16 is respectively set in beating 4 both ends of reed frame, and two connecting rods 16 are parallel, the connection of 16 other end of connecting rod 17 upper end of crossbearer frame, 17 lower end of crossbearer frame are rotatably connected in rack 1, and crossbearer frame 17 is located at 7 rear side of electronic jacquard machine, Sawtooth detent block 18 is set on one of connecting rod 16, block board 19,19 upper end of block board are set above sawtooth detent block 18 It is connected on leading frame 6;Warp is set on the warp between warp axis 2 and crossbearer frame 17 and twists line separator bar;At 3 end of winding off spindle Gear 20 is arranged in 2 end of warp axis in setting winding handle in portion's, and the tooth of gear 20 is stuck on detent bar 21, and detent bar 21 is horizontal In rack 1.
Leading frame includes the components such as column, crossbeam, is mainly used for placing electronic jacquard machine and transmission, brake apparatus.
In the comprehensive operation structure of element of the comprehensive lower end connection of element on the rack.
Signal panels are equivalent to the switch of control electronic jacquard machine, the design of phase angle and accurate control, mention to electronics The co-ordination of flower machine plays a crucial role, and signal panels provide signals to speed probe, and speed probe is again letter Number ECU is passed to, ECU receives the signal and just controls electric motor starting or stopping.The phase angle of signal panels is set as 180 °, can be with Control electronic jacquard machine stops respectively when warp is at the highest notch with plan-position, convenient for the weaving process of Nanjing brocade.
The Nanjing brocade of the utility model drags hand electronization loom, controls jacquard weave using Electric Jacquard System, and be arranged and use foot The point driving switch of control, warp stops at highest point when will spend comprehensive operation, and a latitude one is fallen, the weaving work suitable for Nanjing brocade Sequence improves working efficiency, and rationally, operation is smooth for total setting, and labor intensity of workers is reduced while improving efficiency, and Electronic jacquard substantially increases accuracy rate.
Beating reed frame pushes out out after beating, and the sawtooth tooth of sawtooth detent block is stuck in by the whereabouts of block board, controls The reed frame that beats up is convenient for weaving to position is fixed;Warp, which twists line separator bar, successively to separate warp one on the other, occurring That problematic root warp can be quickly found when broken string or some other situation.
The utility model relates to weavings in textile technology field and design the relevant technologies, mainly required for production Nanjing brocade Novel device and operating method.The comprehensive operation that a people can be substituted completely by electronic jacquard machine is spent in control, can be in conjunction with flower originally Production, i.e. cross-stitch work knot sheet, while can reduce by a weaving teacher, reach simplified process, reduces cost, improves efficiency.
It is essentially identical to drag the woven original operating method of method Nanjing brocade of hand electronization, because drag hand electronization loom woth no need to 2 weaving teachers cooperate weaving up and down, it is only necessary to which 1 weaving teacher manipulates the comprehensive weaving of element.It is dynamic that 1 weaving teacher increases an operation Make, i.e., the dynamic switch of one secondary control point of left threading, electronic jacquard machine lift organizine and stop at when needing organizine to lift every time Extreme higher position, weaving Shi Jinhang swivel disk are knitted.Weaving teacher's removing organizine, which lifts, needs the dynamic switch of a foot-operated secondary control point, other behaviour Make with Nanjing brocade mode of operation as, weaving pattern part using line knife scoop up organizine, weaving ground portion use right threading element heddle (heald) into Row throws shuttle beating.
The Nanjing brocade of the utility model drags hand electronization loom, can solve following problems:
1, the transformation for solving Nanjing brocade loom, designs the structure that electronic jacquard rack is combined with Nanjing brocade wood loom, is convenient for Weaving.
2, select be suitble to Nanjing brocade electronic jacquard machine, can be transformed into a latitude one stop, jacquard weave extreme higher position for a long time stop.
3, it solves for electronic jacquard machine transmission, brake apparatus, controls start-stop state at any time to reach weaving.
4, electronic jacquard machine system program is solved, one latitude one of Nanjing brocade is suitble to stop weaving mode.
The Nanjing brocade of the utility model drags hand electronization loom, not only remains mankind's non-material cultural heritage manual skill " Nanjing brocade wood machine adornment flower skill ", while a weaving Shi Jinhang operation is also reduced, and most importantly drag hand electronization loom Woven portion is weaved with the big dress circle of primitive nebula brocade completely, the Nanjing brocade fabric woven is completely the same, greatly improves Nanjing brocade Woven people's effect, and rising and falling for knurling section organizine uses electronic control, reduces original another weaving teacher and operates flower The mistake that this when generates, the Nanjing brocade fabric fault after weaving is less, and the excellent rate of fabric is higher.Simultaneously because reducing an operation Person, people's effect have been improved more than 50%.The utility model, which is created, has uniqueness, is succession to traditional Chinese culture and develops, As Chinese tradition artisan craftsmanship future development, have the function of industry popularization and cultural spreading, has in culture field suitable Wide prospect.
Traditional Nanjing brocade uses its distinctive big dress circle loom, needs to operate in double harness up and down on loom, weaves Nanjing brocade.It knits Machine structure mainly divides two large divisions, first is that loom fuselage sections: primary structure is loom leg, crossbearer, the warp let-off, batch, element it is comprehensive with And reed frame;Another part is dress circle part: the mounting bracket mainly on fuselage, so that comprehensive, Hua Ben is spent in personnel's operation and lifting. It is constant using Nanjing brocade loom fuselage sections to drag hand electronization loom, retains original loom stand leg, crossbearer, the warp let-off, batches, is plain comprehensive And reed frame part.The original dress circle part of loom is removed, and irony electronic jacquard machine " leading frame " is reinstalled.
Spend comprehensive in the big dress circle loom of Nanjing brocade, i.e., big fibre controls the thread number of decorative pattern.Nanjing brocade it is various in style, have adornment flower yarn, The kinds such as adornment figured satin, wherein big fibre number piece is differed from 1800 to 3000.Cooperate the dedicated electronic jacquard machine of Nanjing brocade to reach The big fine number of all Nanjing brocade kinds, therefore use the electronic jacquard machine of 3072 thread numbers.
Due in Nanjing brocade weaving process, needing to carry out promoting menstruation staplings, swivel disk weaving process, i.e. organizine stops at highest point, After the organizine lifted using line hilt by weaving teacher is fixed, color latitude is passed through during manual disk is open into organizine.And existing electronics Jacquard is one circle of rotation, sets from comprehensive prosposition and returns to comprehensive prosposition after turning over highest point and set, the system of itself is can not to stop at Highest point, it is difficult to apply in the transformation of Nanjing brocade loom.Therefore a set of electromagnetic clutch system is increased, the knot of signal panels has been transformed Structure cooperates modified software control, and controllable electronic jacquard machine line needle, which rises and falls, stops highest point.The electricity that a dedicated latitude one stops Sub- jacquard signal panels convenient for being read out the position of weaving file when line needle extreme higher position, and have customized reading System, for Nanjing brocade weaving rule, since decorative pattern lower part weaving, from the woven mode of the small past general orientation of number of latitude.It is after transformation System, as traditional weaving mode of Nanjing brocade, weaving teacher can directly grasp this kind of loom for woven mode and display mode.
Electronic jacquard machine transmission, braking system use electromagnetic location clutch transmission system and control system.The system control The actuation and release of electromagnetic clutch, brake processed, have the function of crawl, a latitude, starting, vehicle positioning stop, emergency stop etc., add simultaneously One group of foot-operated control point driving switch has been filled, needs of the weaving teacher in weaving are met.The system can be in ultralow temperature and superhigh temperature In the environment of work normally, safety coefficient height (24V), it is power-saving (﹤ 60W), wherein for vehicle positioning stop signal panels and transmit Seat is simple and practical, is completely suitable for Nanjing brocade and drags hand electronization loom.
Before the control cabinet of electromagnetic clutch system is installed on loom, convenient for weaving control of the personnel to weaving file, starts, stops Only equal control.And draw a controller again from electromagnetic clutch system, with the signal of a latitude on control cabinet, using foot-operated control System, as point driving switch, are put under loom, for weaving left foot control weaving one latitude of file, the one progressive weaving of latitude of personnel.

Claims (5)

1. Nanjing brocade drags hand electronization loom, it is characterised in that: including rack, warp axis, other end setting is arranged in rack one end Winding off spindle sets gradually beating reed frame, the comprehensive and leading frame of element between winding off spindle and warp axis, electronics is arranged above leading frame Jacquard systems, Electric Jacquard System include electronic jacquard machine, electromagnetic clutch and motor, and motor connects electromagnetic clutch, electromagnetism Clutch is connected to the signal panels on electronic jacquard machine, and signal panels control the operating of electronic jacquard machine, the phase angle of signal panels It is 180 °, wherein to sum up end is connected on leading frame by line for beating reed frame and element, each warp in warp axis It is each passed through the hole of electronic jacquard machine lower end flower to sum up, then sequentially passes through plain comprehensive and beating reed frame and leads to winding off spindle, in rack one The point driving switch of side-lower setting control electromagnetic clutch, is additionally provided with the control cabinet being connected with Electric Jacquard System.
2. Nanjing brocade as described in claim 1 drags hand electronization loom, it is characterised in that: chess is arranged in electronic jacquard machine parallel beneath Plate rail and time comprehensive frame are returned below comprehensive frame and are mounted in gantry base by adjusting adjusting screw rod, the harness cord that electronic jacquard machine is drawn The connection of hole that line is each passed through on chessboard frame is spent comprehensive, and comprehensive lower section setting spring is spent to connect back to comprehensive frame.
3. Nanjing brocade as claimed in claim 1 or 2 drags hand electronization loom, it is characterised in that: reed frame both ends difference of wherein beating up Connecting rod is set, two connecting rods are parallel, and the connecting rod other end connects crossbearer frame upper end, and crossbearer frame lower end is rotatablely connected on the rack, and And crossbearer frame is located on rear side of electronic jacquard machine, and sawtooth detent block is arranged on a connecting rod wherein, sets above sawtooth detent block Block board is set, block board upper end is connected on leading frame.
4. Nanjing brocade as claimed in claim 3 drags hand electronization loom, it is characterised in that: the warp between warp axis and crossbearer frame Warp is set on line and twists line separator bar.
5. Nanjing brocade as claimed in claim 4 drags hand electronization loom, it is characterised in that: winding handle is arranged in winding off spindle end Gear is arranged in warp axis end in hand, and the tooth of gear is stuck on detent bar, and detent bar is horizontal on the rack.
CN201821875191.6U 2018-11-14 2018-11-14 Nanjing brocade drags hand electronization loom Withdrawn - After Issue CN209412408U (en)

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Application Number Priority Date Filing Date Title
CN201821875191.6U CN209412408U (en) 2018-11-14 2018-11-14 Nanjing brocade drags hand electronization loom

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109371525A (en) * 2018-11-14 2019-02-22 南京云锦研究所有限公司 Nanjing brocade drags hand electronization loom

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109371525A (en) * 2018-11-14 2019-02-22 南京云锦研究所有限公司 Nanjing brocade drags hand electronization loom
CN109371525B (en) * 2018-11-14 2024-05-14 南京云锦研究所有限公司 Brocade hand-pulling electronic loom

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