CN2622692Y - Zine pot sampling device - Google Patents

Zine pot sampling device Download PDF

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Publication number
CN2622692Y
CN2622692Y CN 03231663 CN03231663U CN2622692Y CN 2622692 Y CN2622692 Y CN 2622692Y CN 03231663 CN03231663 CN 03231663 CN 03231663 U CN03231663 U CN 03231663U CN 2622692 Y CN2622692 Y CN 2622692Y
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CN
China
Prior art keywords
head
mandrel
sampler
angle sheave
zinc pot
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN 03231663
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Chinese (zh)
Inventor
姚凤元
张红
顾跃
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Baoshan Iron and Steel Co Ltd
Original Assignee
Baoshan Iron and Steel Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Baoshan Iron and Steel Co Ltd filed Critical Baoshan Iron and Steel Co Ltd
Priority to CN 03231663 priority Critical patent/CN2622692Y/en
Application granted granted Critical
Publication of CN2622692Y publication Critical patent/CN2622692Y/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

The utility model relates to a sampling device for a zinc pan, comprising a base, a head, a sampler; the head is fixedly connected with the base and comprises a fixing device and a transmission mechanism; a spacing mechanism is arranged on a side of the transmission mechanism; the transmission mechanism and the spacing mechanism are fixed on the fixing device; a first head rotating center hole and at least a first head location hole by which the head is fixedly connected with the base are also arranged on the fixing device; the sampler is arranged above the head, and comprises a probe tube which can be inserted into a space between the transmission mechanism and the spacing mechanism to match closely, and driven by the transmission mechanism to move up and down. The utility model is capable of sampling the zinc liquid in a different depth and area so as to reflect the composition concentration of the different areas in the zinc pan precisely; and a zinc dreg is not brought into while taking a sample so as to determine the element content of the aluminum in the composition of zinc pan effectively.

Description

Zinc pot sampler
Technical field
The utility model relates to a kind of zinc pot sampler, specifically, relates to the zinc pot sampler that uses in a kind of galvanized steel plain sheet production run.
Background technology
By the steel plate of zinc-plated processing, its surperficial zinc coat has protective effect to steel substrate, can avoid or reduce steel plate and be corroded.Therefore, along with the increase of people to high corrosion-resistant steel plate demand, hot-dip galvanizing sheet steel is applied to industries such as automobile, household electrical appliances more and more widely.
Hot-dip galvanizing sheet steel is normally produced on Sendzimir method or U.S. steel connection method continuous hot galvanizing line, and steel plate is finished galvanizing process through the zinc pot that enters after the continuous annealing about 460 ℃ on line.The quality (as zinc layer adhesion, surface imperfection etc.) of zinc-plated back zinc coating quality is closely related with the composition of zinc pot.Zinc pot composition mainly comprises elements such as zinc, aluminium, iron, and wherein aluminium content is the most important, normal and iron of the aluminium in the zinc pot composition or the zinc generation cadmia that reacts.Because the temperature of different parts, the fluctuation of concentration in the zinc pot, its aluminium content is also had nothing in common with each other.
At present, the sampling method of zinc pot composition is directly to take zinc liquid with common spoon, and there is two large problems in it, the one, and the degree of depth of zinc liquid sampling be can not determine, therefore just can not definitely reflect the constituent concentration of zones of different in the zinc pot; The 2nd, in when sampling, easily cadmia is brought into, thereby influenced effective mensuration aluminium element content in the zinc pot composition.
Summary of the invention
The purpose of this utility model is to provide a kind of zinc pot sampler, it can be sampled to the zinc liquid of different depth, zones of different, definitely reflects the constituent concentration of zones of different in the zinc pot, and when sampling, cadmia can not brought into, can effectively measure the aluminium element content in the zinc pot composition.
For achieving the above object, the zinc pot sampler that the utility model provides comprises a support, a head, a sampler;
The fixedly connected described support of described head;
This head comprises a stationary installation, and a gear train also is provided with a position-limit mechanism in this gear train side, and this gear train and this position-limit mechanism are fixedly arranged on this stationary installation; Also be provided with one first head rotation center hole and at least one first head pilot hole of making the fixedly connected described support of head on this stationary installation;
Described sampler is arranged at the top of described head, and it comprises a stopple coupon, and this stopple coupon can be inserted into the place, space between gear train and the position-limit mechanism and closely match, and can be moved up and down by this gear train driving.
Described gear train comprises a handwheel, 2 horizontally disposed sprocket wheels, the power wheel of at least 2 upper and lower settings;
This handwheel connects mandrel one end of described one of them sprocket wheel, and sprocket wheel connects power wheel by toothed chain;
The power wheel of described at least 2 upper and lower settings is arranged at a side of described stopple coupon.
Described position-limit mechanism comprises at least one the spacing angle sheave that is arranged at the relative opposite side of described stopple coupon, and the two ends at the mandrel of this spacing angle sheave connect an angle sheave tensioning governor motion respectively.
Symmetry before and after the described power wheel, 2 pairs of upper and lower settings; Each of front and back symmetry has same mandrel respectively to power wheel; Described spacing angle sheave is symmetrically arranged with a pair of in front and back, this has same mandrel to spacing angle sheave; This power wheel, sprocket wheel are individually fixed on its corresponding mandrel; This spacing angle sheave then is slidingly connected on its mandrel.
Described angle sheave tensioning governor motion comprises a fixed pin, and an end of this fixed pin connects the mandrel of spacing angle sheave, and the other end connects a spring, an adjusting screw successively.
Described stationary installation is 2 fixed heads that are arranged at described power wheel, sprocket wheel, the spacing angle sheave outside, is respectively equipped with power wheel mandrel fixed orifice and sprocket wheel mandrel adaptive sprocket wheel mandrel fixed orifice and the spacing angle sheave mandrel pilot hole adaptive with the power wheel mandrel on the fixed head; The long circular apertures that this spacing angle sheave mandrel pilot hole moves forward and backward for the angle sheave mandrel is done.
Described sampler also comprises a jump ring; One is located at stopple coupon foreign side and connects the fixed cover of this jump ring; One is located at the stopple coupon upper end, and connects the handle of this jump ring; Be located at the spring, the center that also connect this handle in the stopple coupon successively and take out tight steel wire; The other end that tight steel wire is taken out at this center also connects a steel ball.
Described support comprises a head fixture plate, this head fixture plate is provided with one second head rotation center hole and one second head pilot hole, and the described second head rotation center hole can connect the first head rotation center hole on the described stationary installation by a bearing pin; The described second head pilot hole can connect at least one first head pilot hole on the described stationary installation by a bearing pin selectivity.
The distance in described each first head pilot hole to the first head rotation center hole equates.
Described support base is provided with a balance plate, and this balance plate is respectively equipped with adjustment hole at fore-and-aft direction, plugs Height Adjustable bearing pin in the described adjustment hole respectively.
Pass through the utility model, can in zinc pot dark more than 2 meters, obtain the zinc sample of different depth zones of different, definitely reflect the constituent concentration of zones of different in the zinc pot, and when sampling, cadmia can not brought into, so that the aluminium element content in the zinc pot composition is effectively measured; And can realize the swing of head in the utility model according to the first positioning of rotating hole of selecting head, with the angle of corresponding adjusting thief rod, the convenient sampling work that realizes zinc pot zone line.The utility model provides laboratory facilities easily for factors such as temperature field, concentration field, flow rate of liquid in the further investigation zinc pot to the influence of formation, dissolving and the conversion of cadmia.And it is reasonable in design, and is small and exquisite flexible, practical.
Description of drawings
Fig. 1 is an assembly structure synoptic diagram of the present utility model;
Fig. 2 is the assembling synoptic diagram of the utility model head and sampler;
Fig. 3 is the upward view of the utility model head;
Fig. 4 is the structural representation of the utility model sampler.
Fig. 5 is the upward view of the utility model support;
Embodiment
Following according to Fig. 1~Fig. 5, a better embodiment of the present utility model is described.
As shown in Figure 1, be assembly structure synoptic diagram of the present utility model; The utility model comprises support 1, head 2, sampler 3, this support 1 is provided with a head fixture plate 11, this head fixture plate is provided with the second head rotation center hole 111 and the second head pilot hole 112, is provided with the latch (not showing out in the drawings) that is connected head 2 in this second head rotation center hole 111 and the second head pilot hole 112.
This head 2 comprises fixed head 23 and 23 ' (do not show out, see Fig. 3) in Fig. 1, gear train 21 and position-limit mechanism 22, fixed head 23 and 23 ' are arranged at two outsides of gear train 21 and position-limit mechanism 22; Sampler 3 comprises a stopple coupon 31, and this stopple coupon 31 is inserted between gear train 21 and the position-limit mechanism 22, and closely cooperate gear train 21 and position-limit mechanism 22.
As shown in Figure 2, be the assembling synoptic diagram of head 2 and sampler 3; As shown in Figure 3, be the upward view of head 2; Gear train 21 comprises a handwheel 211, horizontally disposed sprocket wheel 212,212 ', this handwheel 211 connects mandrel one end of sprocket wheel 212, sprocket wheel 212,212 ' is connected the power wheel 214 and 214 ' that two couple of fore-and-aft direction symmetry arranges up and down by toothed chain 213,215 and 215 ' (not shown in the diagram), and the power wheel 214 and 214 ', 215 and 215 ' of fore-and-aft direction symmetry has same mandrel respectively; Fixed head 23 and 23 ' is provided with the sprocket wheel mandrel fixed orifice 231 suitable with sprocket wheel 212 mandrels, with power wheel 214, the power wheel mandrel fixed orifice 232 that 214 ' mandrel is suitable, 232 ' (and and power wheel 215, the power wheel mandrel fixed orifice 234 that 215 ' mandrel is suitable, 234 ', not shown in the diagram), sprocket wheel mandrel and power wheel mandrel are individually fixed in sprocket wheel mandrel fixed orifice 231 and power wheel mandrel fixed orifice 232,232 ', 234, in 234 ', when shaking handwheel 211, handwheel 211 drives sprocket wheel 212,212 ', and drive power wheel 214 and 214 ' thus, 215 and 215 ' rotates, because sprocket wheel 212,212 ', power wheel 214 and 214 ', 215 and 215 ' is fixed on its corresponding mandrel, therefore, when rotating, sprocket wheel 212,212 ', power wheel 214 and 214 ', 215 and 215 ' can only rotate with its mandrel, and can not slide on mandrel.
Position-limit mechanism 22 includes the fore-and-aft direction setting, and has a pair of spacing angle sheave 221,221 ' of same mandrel, and the mandrel two ends this spacing angle sheave 221 and 221 ' connect angle sheave tensioning governor motion 222,222 ' respectively; Respectively be provided with spacing angle sheave 221,221 ' mandrel connecting hole 233,233 ' on the fixed head 23,23 ', this connecting hole 233,233 ' is Long Circle; 222 (or 222 ') of angle sheave tensioning governor motion comprise fixed pin 2221 (or 2221 '), and an end of fixed pin 2221 (or 2221 ') connects spacing angle sheave 221,221 ' mandrel one end (or other end); Fixed pin 2221 (or 2221 ') other end connects a spring 2222 (or 2222 ') successively, an adjusting screw 2223 (or 2223 '); Because the fixation of fixed pin 2221 (or 2221 '), spacing angle sheave 221, axially transmission or the rotation of 221 ' mandrel move forward and backward and can only do in Long Circle hole 233,233 '; Spacing angle sheave 221,221 ' its mandrel that is slidingly connected, therefore, it can slide or rotate on the mandrel surface.
Stopple coupon 31 be inserted in 24 places, space between power wheel 214,215 and the spacing angle sheave 221 (or power wheel 214 ', 215 ' and spacing angle sheave 221 ' between space 24 ' locate), when shaking handwheel 211 clockwise, stopple coupon 31 can be by power wheel 214,214 ', 215,215 ' drive, 24 (or 24 ') were located in the space, be close to power wheel 214,215 (or 214 ', 215 ') operation downwards, from the zinc pot, to take a sample; Shake handwheel 211 counterclockwise, stopple coupon 31 is close to upwards operation of power wheel 214,215 (or 214 ', 215 ').In 222 (or 222 ') of angle sheave tensioning governor motion, because the fixation of fixed pin 2221 (or 2221 '), and it makes spacing angle sheave 221 (or 221 ') tightly push down stopple coupon 31 by the regulating action of spring 2222 (or 2222 '); When stopple coupon 31 rises from the zinc pot, owing to external diameter of pipe is stained with certain cadmia caliber is changed, also can make spacing angle sheave 221 (or 221 ') keep certain pressure by the regulating action of spring 2222 (or 2222 ') to snap-in force to stopple coupon 31; In addition, also can directly regulate the pressure of spacing angle sheave 221 (or 221 ') by the adjusting spiral shell 2223 (or 2223 ') that is arranged at spring 2,222 one ends to stopple coupon 31.
As shown in Figure 4, be the structural representation of sampler 3, stopple coupon 31 is provided with a fixed cover 32, and fixed cover 32 connects jump ring 33; The upper end of jump ring 33, the top of stopple coupon 31 is provided with one handle 34; Tight steel wire 36 is taken out by a spring 35 these handles 34 of connection in the center of being located in stopple coupon 31 pipe boxes; And there is a steel ball 37 to connect the other end that tight steel wire is taken out at this center; At first, handle 34 is pressed, jump ring 33 is downward, block on fixed cover 32, make steel ball 37 protrude the mouth of pipe of stopple coupon 31, zinc liquid can unclamp jump ring 33 after zinc liquid enters fully in the mouth of pipe successfully enters stopple coupon 31, by the regulating action that tight steel wire 36 is taken out at spring 35 and center, steel ball 37 cuts out the mouth of pipe.Stop sampling.Then, can drive sprocket wheel 212,212 ', and drive power wheel 214 thus by shaking handwheel 211,214 ' rotates, and stopple coupon 31 is upwards promoted.Treat zinc liquid sampling in the shop 31 cold solid after cutting section on demand again, and removal outer tube wall can be obtained different depth zinc sample in the zinc pot.
As shown in Figure 2, the first head rotation center hole 231 that the one and second head rotation center hole 111 matches also is set on the fixed head 23 of head 2, and the first head pilot hole 2321 that matches of 3 and the second head pilot hole 112,2322,2323, the first head pilot hole 2321,2322, the distance in 2323 to first head rotation center holes 231 equates, like this, the second head rotation center hole 111 on the first head rotation center hole 231 of the fixed head 23 of head 2 and the support 1 is connected by a bearing pin, simultaneously, can be from the first head pilot hole 2321,2322, an optional hole in 2323, by the second head pilot hole 112 on the bearing pin connection support 1, like this, can be by selecting the first head pilot hole, make head 2 have the swing of certain angle, realize zinc liquid sampling different zinc pot zone, especially zinc pot zone line.
As shown in Figure 5, upward view for the utility model support 1, on support 1 base, one balance plate 12 also is set, on fore-and-aft direction balance plate 12, be provided with adjustment hole 121 and 121 ', can plug bearing pin in it, be used to regulate the height with balance support 1, so that the utility model is applicable to the irregular working environment of all kinds of level heights.

Claims (10)

1. a zinc pot sampler is characterised in that it comprises a support, a head, a sampler;
The fixedly connected described support of described head;
This head comprises a stationary installation, and a gear train also is provided with a position-limit mechanism in this gear train side, and this gear train and this position-limit mechanism are fixedly arranged on this stationary installation; Also be provided with one first head rotation center hole and at least one first head pilot hole of making the fixedly connected described support of head on this stationary installation;
Described sampler is arranged at the top of described head, and it comprises a stopple coupon, and this stopple coupon can be inserted into the place, space between gear train and the position-limit mechanism and closely match, and can be moved up and down by this gear train driving.
2. zinc pot sampler as claimed in claim 1 is characterized in that described gear train comprises a handwheel, 2 horizontally disposed sprocket wheels, the power wheel of at least 2 upper and lower settings;
This handwheel connects mandrel one end of described one of them sprocket wheel, and sprocket wheel connects power wheel by toothed chain;
The power wheel of described at least 2 upper and lower settings is arranged at a side of described stopple coupon.
3. zinc pot sampler as claimed in claim 1 or 2, it is characterized in that, described position-limit mechanism comprises at least one the spacing angle sheave that is arranged at the relative opposite side of described stopple coupon, and the two ends at the mandrel of this spacing angle sheave connect an angle sheave tensioning governor motion respectively.
4. zinc pot sampler as claimed in claim 3 is characterized in that, symmetry before and after the described power wheel, 2 pairs of upper and lower settings; Each of front and back symmetry has same mandrel respectively to power wheel; Described spacing angle sheave is symmetrically arranged with a pair of in front and back, this has same mandrel to spacing angle sheave; This power wheel, sprocket wheel are individually fixed on its corresponding mandrel; This spacing angle sheave then is slidingly connected on its mandrel.
5. zinc pot sampler as claimed in claim 3 is characterized in that, described angle sheave tensioning governor motion comprises a fixed pin, and an end of this fixed pin connects the mandrel of spacing angle sheave, and the other end connects a spring, an adjusting screw successively.
6. zinc pot sampler as claimed in claim 5, it is characterized in that, described stationary installation is 2 fixed heads that are arranged at described power wheel, sprocket wheel, the spacing angle sheave outside, is respectively equipped with power wheel mandrel fixed orifice and sprocket wheel mandrel adaptive sprocket wheel mandrel fixed orifice and the spacing angle sheave mandrel pilot hole adaptive with the power wheel mandrel on the fixed head; The long circular apertures that this spacing angle sheave mandrel pilot hole moves forward and backward for the angle sheave mandrel is done.
7. as claim 1 or 2 or 3 described zinc pot samplers, it is characterized in that described sampler also comprises a jump ring; One is located at stopple coupon foreign side and connects the fixed cover of this jump ring; One is located at the stopple coupon upper end, and connects the handle of this jump ring; Be located at the spring, the center that also connect this handle in the stopple coupon successively and take out tight steel wire; The other end that tight steel wire is taken out at this center also connects a steel ball.
8. zinc pot sampler as claimed in claim 1, it is characterized in that, described support comprises a head fixture plate, this head fixture plate is provided with one second head rotation center hole and one second head pilot hole, and the described second head rotation center hole can connect the first head rotation center hole on the described stationary installation by a bearing pin; The described second head pilot hole can connect at least one first head pilot hole on the described stationary installation by a bearing pin selectivity.
9. zinc pot sampler as claimed in claim 1 is characterized in that, the distance in described each first head pilot hole to the first head rotation center hole equates.
10. zinc pot sampler as claimed in claim 1 is characterized in that described support base is provided with a balance plate, and this balance plate is respectively equipped with adjustment hole at fore-and-aft direction, plugs Height Adjustable bearing pin in the described adjustment hole respectively.
CN 03231663 2003-05-29 2003-05-29 Zine pot sampling device Expired - Lifetime CN2622692Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 03231663 CN2622692Y (en) 2003-05-29 2003-05-29 Zine pot sampling device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 03231663 CN2622692Y (en) 2003-05-29 2003-05-29 Zine pot sampling device

Publications (1)

Publication Number Publication Date
CN2622692Y true CN2622692Y (en) 2004-06-30

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Application Number Title Priority Date Filing Date
CN 03231663 Expired - Lifetime CN2622692Y (en) 2003-05-29 2003-05-29 Zine pot sampling device

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111426528A (en) * 2019-01-10 2020-07-17 宝山钢铁股份有限公司 Separation equipment and method for automatically separating metal sample body by sampling probe
CN112798355A (en) * 2021-04-09 2021-05-14 潍坊特钢集团有限公司 Sampling analysis device and control system thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111426528A (en) * 2019-01-10 2020-07-17 宝山钢铁股份有限公司 Separation equipment and method for automatically separating metal sample body by sampling probe
CN111426528B (en) * 2019-01-10 2022-12-16 宝山钢铁股份有限公司 Separation equipment and method for automatically separating metal sample body by sampling probe
CN112798355A (en) * 2021-04-09 2021-05-14 潍坊特钢集团有限公司 Sampling analysis device and control system thereof
CN112798355B (en) * 2021-04-09 2021-07-09 潍坊特钢集团有限公司 Sampling analysis device and control system thereof

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Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CX01 Expiry of patent term

Expiration termination date: 20130529

Granted publication date: 20040630