CN2609751Y - Linkage machine set for producing tyre lining layer thin film - Google Patents
Linkage machine set for producing tyre lining layer thin film Download PDFInfo
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- CN2609751Y CN2609751Y CN 03251536 CN03251536U CN2609751Y CN 2609751 Y CN2609751 Y CN 2609751Y CN 03251536 CN03251536 CN 03251536 CN 03251536 U CN03251536 U CN 03251536U CN 2609751 Y CN2609751 Y CN 2609751Y
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- conveyer belt
- extruder
- micromatic setting
- batch
- drive unit
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Abstract
A tyre inner covering thin-gage sheet production interlocking machine group comprises a cold feeding extrusion machine mechanism, a feeding frame mechanism, an extrusion machine temperature control mechanism, a roller flattener mechanism, a roll table take-off gear, a film cooling mechanism, a conveyer belt group stand, a conveyer belt group mechanism, a double-station cord fabric unwinding mechanism, a composite winding conveyer belt mechanism, a passive winding mechanism, a measure length cutting conveyer belt mechanism, a winding conveyer belt group stand, a winding conveyer belt group mechanism, a double-station winding mechanism and an electrical control system. The tyre inner covering thin-gage sheet production interlocking machine group of the utility model has the advantages of advanced functions and multifunction machine, which utilizes light, machine and electricity integrated advanced technique, ensures that the inner covering thin-gage sheet cannot be stretched and deformed during processes of producing, transporting, conveying, composite and winding, and centering accuracy is high, thereby ensuring production quality of the inner covering thin-gage sheet, and enhancing internal quality of radial-type tyres. The tyre inner covering thin-gage sheet production interlocking machine group can replace imported equipments, and fills the gap of special-purpose rubber equipment for producing radial-type tyres.
Description
(1) technical field:
The utility model belongs to produces belted rubber tire special mechanical equipment, the thin film production interlock of particularly a kind of tire liner unit.
(2) background technology:
The unit of the employed inner liner layer thin film production interlock of domestic each radial tyre production enterprise at present, it all is the import equipment of introducing from external country variant, equipment price costliness not only, and the introducing equipment discrete function that has can not adapt to and satisfy the requirement of domestic production process conditions.So influenced the raising of radial product inherent quality and production efficiency to a certain extent.Greatly develop under the radial tyre production scale situation in country, the inner liner layer thin film production interlock unit of accelerate development development production domesticization, multi-functional, suitable domestic tire enterprise actual process conditional request should be the urgent task of rubber for tire machine industry.
(3) summary of the invention:
The purpose of this utility model is to design the thin film production interlock of a kind of tire liner unit, and it has the advantages that price is low, function is complete, automaticity is high, is inner liner layer thin film production interlock unit a kind of suitable China's actual conditions, that can substitute import.
The technical solution of the utility model: the thin film production interlock of a kind of tire liner unit, it is characterized in that it is by cold feed extruder mechanism, feed frame mechanism, extruder temperature controller mechanism, roller calender mechanism, access roller-way mechanism, the film cooler structure, conveyer belt group frame, conveyer belt group mechanism, the double cord is led opening mechanism, the compound conveyer belt mechanism of batching, passive spooler, the long severing conveyer belt of meter mechanism, batch conveyer belt group frame, batch conveyer belt group mechanism, double spooler and electric control system constitute, the output of above-mentioned each mechanism connects the input of order mechanism down in regular turn, wherein cold feed extruder is to be contained on the support Track device to connect for movable, conveyer belt group mechanism is connected on the conveyer belt group frame, batch conveyer belt group mechanism and be connected in and batch on the conveyer belt group frame, each mechanism is installed on the same corresponding basic plane position.
Above-mentioned said cold feed extruder mechanism is by the extruder head device, extrude the fuselage device, the extruder drive unit, extruder master motor, tank chain apparatus I, the support Track device, extruder bearing I, the extruder support, frame driving device, the support moving positioning device, extruder bearing II forms, extruder head device input with extrude fuselage device output and connect, extruding fuselage device input connects with extruder drive unit output, extruder drive unit input connects with extruder master motor output end, extruder bearing I and extruder bearing II upper end with extrude the fuselage device and connect, the lower end connects with the extruder support, extruder drive unit and extruder master motor and tank chain apparatus I are fixedly connected respectively on the extruder support, and four groups of identical frame driving devices are fixedly connected respectively on the extruder support and be contained on the support track; The support track is installed on the corresponding basic plane.
Above-mentioned said conveyer belt group mechanism is by micromatic setting I, the upper strata conveyer belt apparatus, the middle level conveyer belt apparatus, micromatic setting II, the conveying belt of lower floor device, the conveying belt of lower floor drive unit, micromatic setting III, middle lower floor common transfer belting, the middle level transfer drive, micromatic setting IV, the upper strata transfer drive, micromatic setting V, micromatic setting VI, the upper strata accesses conveyer belt apparatus, micromatic setting VII, photoelectricity centralising device I, the upper strata accesses transfer drive, photoelectricity centralising device II and common transfer band drive unit are formed, above-mentioned each device all is fixedly connected on conveyer belt group frame, upper strata conveyer belt apparatus input termination preorder mechanism output, its output connects the upper strata and accesses the conveyer belt apparatus input, the input of middle level conveyer belt apparatus and conveying belt of lower floor device connects cord respectively and leads the opening mechanism output, its output is connected with the input of shared conveyer belt apparatus respectively, the upper strata accesses the output of conveyer belt apparatus and common transfer belting, and the input with following preface connects respectively.
Above-mentioned said cord is led opening mechanism, be by the body framework device, tank chain apparatus II, line slideway, the movable stand device, the shield axial brake device, shield correction drive unit, deflector roll, cord spool bearing, the cord spool, the body framework drive unit, track, car body moves compositions such as light controlling device and correction control device, above-mentioned body framework device is contained on the track, tank chain apparatus II, line slideway and body framework drive unit all are fixedly connected with the body framework device, the movable stand device is loaded on the line slideway, the shield axial brake device, shield correction drive unit, all be connected on the movable stand device with the correction control device, the cord spool is by cord spool seat supports, cord spool bearing and deflector roll all are installed on the body framework device, and track and car body move light controlling device and be installed on the corresponding basic plan-position.
The long severing conveyer belt of above-mentioned said meter mechanism, form by micromatic setting VII, length measuring device, protective cover, cutter actuating device, cutter, conveyer belt, transfer drive, photoelectricity centralising device III and stand arrangement, each device of this mechanism all is connected on the stand arrangement, and stand arrangement is installed on the corresponding basic plan-position.
Above-mentioned said batch conveyer belt group mechanism by micromatic setting VIII, batch transfer drive, photoelectricity centralising device IV, micromatic setting IX, batch conveyer belt and batch the conveyer belt support body and form, above-mentionedly batch transfer drive, batch conveyer belt, micromatic setting VIII and micromatic setting IX all with batch the conveyer belt support body and link, batch conveyer belt support body and photoelectricity centralising device IV, be fixedly connected on conveyer belt group frame.
The utility model course of work is: the course of work of this tire inner liner layer thin film production interlock unit is: when only producing inner liner layer thin film, do not vulcanize cold blend glue stuff by feeding mechanism to extruder feeding, through extruder head to roller calender heat supply sizing material, the tire liner that is required by roller calender extrusion technique approaches film, inner liner layer thin film is through accessing roller-way and accessing mechanism such as conveyer belt, being admitted to the film cooler structure cools off, be transported to afterwards on the upper strata conveyer belt of conveyer belt group mechanism, enter the compound conveyer belt mechanism of batching then, can directly be rolled into the spool of certain diameter at last continuously by the passive spooler of double, for preface use down.If the technological requirement inner liner layer thin film needs and the cord that covers glue compound tense mutually, then the production process of above-mentioned inner liner layer thin film is identical, just inner liner layer thin film is through the compound spool that no longer coils into when batching conveyer belt mechanism, but with cover rubberized cord compound batching on the conveyer belt with preorder transports, reach under the speed synchronous condition through micromatic setting and the adjustment of photoelectricity centralising device, compound sticking together, be transported to down again in the long severing conveyer belt of the meter mechanism of preface, then through after batching the adjustment of conveyer belt group and micromatic setting and photoelectricity centralising device, to be covered with the spool that rubberized cord is rolled into certain diameter continuously that covers of inner liner layer thin film by spooler, use for preface down.
Superiority of the present utility model is: 1. this machine function advanced person, it can be produced radial-ply tyre and produce required individual layer inner liner layer thin film, also can production two-layer compound inner liner layer thin film, can also produce and cover the compound inner liner layer thin film that sticks on the rubberized cord, one-machine-multi-function satisfies the kinds of processes needs of radial tyre production; 2. this machine fully uses light, mechanical, electrical, integrated advanced technology, guarantee in inner liner layer thin film production, conveying, transmission, compound, coiling process, not stretch, indeformable, the accuracy of alignment height, thereby guaranteed the inner liner layer thin film quality of production, also improved the inherent quality of radial; 3. this machine has been filled up blank of radial tyre production special (purpose) rubber plant equipment at home, belong to the innovative development technological precedence at home, the production efficiency height, the automatization level height, its advanced feature and level can substitute import equipment, can be country and save considerable foreign exchange expenditure, also can save great deal of investment for tire enterprise.
(4) description of drawings:
Fig. 1 is the thin film production interlock of the related a kind of tire liner of a utility model unit overall structure schematic diagram.
Fig. 2 is the vertical view of Fig. 1.
Fig. 3 is the structural representation of the cold feed extruder mechanism in the thin film production interlock of the related a kind of tire liner of the utility model unit.
Fig. 4 is the structural representation of the conveyer belt group mechanism in the thin film production interlock of the related a kind of tire liner of the utility model unit.
Fig. 5 leads the structural representation of opening mechanism for the cord in the thin film production interlock of the related a kind of tire liner of the utility model unit.
Fig. 6 is the vertical view of Fig. 5.
Fig. 7 is the structural representation of the long severing conveyer belt of the meter mechanism in the thin film production interlock of the related a kind of tire liner of the utility model unit.
Fig. 8 is the structural representation that batches conveyer belt group mechanism in the thin film production interlock of the related a kind of tire liner of the utility model unit.
Wherein: 1 is cold feed extruder mechanism, 2 is feed frame mechanism, 3 is extruder temperature controller mechanism, 4 is roller calender mechanism, 5 for accessing roller-way mechanism, 6 is the calender temperature control mechanism, 7 for accessing conveyer belt mechanism, 8 is the film cooler structure, 9 is conveyer belt group frame, 10 is conveyer belt group mechanism, 11 lead opening mechanism I for cord, 11a is that cord is led opening mechanism II, 12 are the compound conveyer belt mechanism of batching, 13 is passive spooler, 14 are the long severing conveyer belt of meter mechanism, 15 for batching conveyer belt group frame, 16 for batching conveyer belt group mechanism, 17 is spooler I, 17a is spooler II, 18 is electric control system, 19 is the extruder head device, 20 for extruding the fuselage device, 21 is the extruder drive unit, 22 is extruder master motor, 23 is tank chain apparatus I, and 24 is the support Track device, and 25 is extruder bearing I, 26 is the extruder support, 27 is frame driving device, and 28 is the support moving positioning device, and 29 is extruder bearing II, 30 is micromatic setting I, 31 is the upper strata conveyer belt apparatus, and 32 is the middle level conveyer belt apparatus, and 33 is micromatic setting II, 34 is the conveying belt of lower floor device, 35 is the conveying belt of lower floor drive unit, and 36 is micromatic setting III, and 37 is middle lower floor common transfer belting, 38 is the middle level transfer drive, 39 is micromatic setting IV, and 40 is the upper strata transfer drive, and 41 is micromatic setting V, 42 is micromatic setting VI, 43 for the upper strata accesses conveyer belt apparatus, and 44 is micromatic setting VII, and 45 is photoelectricity centralising device I, 46 for accessing transfer drive, 47 is photoelectricity centralising device II, and 48 is common transfer band drive unit, and 49 is the body framework device, 50 is tank chain apparatus II, 51 is line slideway, and 52 is the movable stand device, and 53 is the shield axial brake device, 54 are shield correction drive unit, 55 is deflector roll, and 56 is cord spool bearing, and 57 is the cord spool, 58 is the body framework drive unit, 59 is track, and 60 for car body moves light controlling device, and 61 are the correction control device.62 is micromatic setting VII, and 63 is length measuring device, and 64 is protective cover, and 65 is cutter actuating device, and 66 is cutter, and 67 is conveyer belt, and 68 is transfer drive, and 69 is photoelectricity centralising device III, and 70 is stand arrangement.71 is micromatic setting VIII, and 72 for batching transfer drive, and 73 is photoelectricity centralising device IV, and 74 is micromatic setting IX, and 75 for batching conveyer belt, and 76 for batching the conveyer belt support body.
(5) specific embodiment:
Embodiment: the thin film production interlock of a kind of tire liner unit (seeing Fig. 1 .2), it is characterized in that it is by cold feed extruder mechanism 1, feed frame mechanism 2, extruder temperature controller mechanism 3, roller calender mechanism 4, access roller-way mechanism 5, calender temperature control mechanism 6, access conveyer belt mechanism 7, film cooler structure 8, conveyer belt group frame 9, conveyer belt group mechanism 10, cord is led opening mechanism I 11, cord is led opening mechanism II 11a, the compound conveyer belt mechanism 12 of batching, passive spooler 13, the long severing conveyer belt of meter mechanism 14, batch conveyer belt group frame 15, batch conveyer belt group mechanism 16, spooler I 17, spooler II 17a and electric control system 18 constitute, the output of above-mentioned each mechanism connects the input of order mechanism down in regular turn, and each mechanism is installed on the same corresponding basic plane position.
Above-mentioned said cold feed extruder mechanism (see figure 3) is by extruder head device 19, extrude fuselage device 20, extruder drive unit 21, extruder master motor 22, tank chain apparatus I 23, support Track device 24, extruder bearing I 25, extruder support 26, frame driving device 27, support moving positioning device 28, extruder bearing II 29 constitutes, extruder master motor 22 and extruder drive unit 21 are fixedly connected on extruder support 26, extruder bearing I 25 and extruder bearing II 29 upper ends connect extrudes fuselage device 20, the lower end connects with extruder support 26, the output of extruder master motor 22 connects the input of extruder drive unit 21, the output of extruder drive unit 21 connects the input of extruding fuselage device 20, the output of extruding fuselage device 20 connects with extruder head device 19 inputs, frame driving device 27 be fixedly connected on the extruder support 26 and activity be loaded on the support Track device 24, support Track device 24 is fixing, be installed on the corresponding basic plan-position.
Above-mentioned said conveyer belt group mechanism 10 (see figure 4)s are by micromatic setting I 30, upper strata conveyer belt apparatus 31, middle level conveyer belt apparatus 32, micromatic setting II 33, conveying belt of lower floor device 34, conveying belt of lower floor drive unit 35, micromatic setting III 36, middle lower floor common transfer belting 37, middle level transfer drive 38, micromatic setting IV 39, upper strata transfer drive 40, micromatic setting V 41, micromatic setting VI 42, the upper strata accesses conveyer belt apparatus 43, micromatic setting VII44, photoelectricity centralising device 45, the upper strata accesses transfer drive 46, photoelectricity centralising device II47 and common transfer drive 48 constitute, more than each the device all be connected on the conveyer belt group frame 9, the output of upper strata conveyer belt apparatus 31 connects with the input that the upper strata accesses conveyer belt apparatus 43, and the output of middle level conveyer belt apparatus 32 and conveying belt of lower floor device 34 all links with the input of middle lower floor common transfer band 37.
Above-mentioned said cord is led opening mechanism I 11 and (is seen Fig. 5,6) be by body framework device 49, tank is practiced device II 50, line slideway 51, movable stand device 52, shield axial brake device 53, shield correction drive unit 54, deflector roll 55, cord spool bearing 56, cord spool 57, body framework drive unit 58, track 59, car body moves light controlling device 60, correction control device 61 constitutes, wherein line slideway 51, body framework drive unit 58, tank chain apparatus II 50, deflector roll 55 and cord spool bearing 56, all be fixedly connected on the body framework device 49, the output of body framework drive unit 58 is movably connected on the track 59, movable stand device 52 is movably connected on the line slideway 51, connecting shield axial brake device 53 on the movable stand device 52, shield correction drive unit 54, correction control device 61, track 59 and car body move light controlling device 60 and all are fixedly mounted on the corresponding basic plan-position.
The long severing conveyer belt of above-mentioned said meter mechanism 14 (see figure 7)s are by micromatic setting VII 62, length measuring device 63, protective cover 64, cutter actuating device 65, cutter 66, conveyer belt 67, transfer drive 68, photoelectricity centralising device III 69 and stand arrangement 70 constitute, wherein each device all links with stand arrangement 70, and stand arrangement 70 is installed on the corresponding basic plan-position, the input and the compound output that batches conveyer belt mechanism 13 of last preface of the long severing conveyer belt of meter mechanism 14 join, and its output joins with the input that batches conveyer belt group mechanism 16 of following preface.
Above-mentioned said conveyer belt group mechanism 16 (see figure 8)s of batching are by micromatic setting VIII 71, batch transfer drive 72, photoelectricity centralising device IV 73, micromatic setting IX 74, batch conveyer belt 75 and batch conveyer belt frame 76 and constituted, wherein micromatic setting VIII 71, micromatic setting IX 74, batch transfer drive 72 and batch conveyer belt 75 all with batch conveyer belt frame 76 and connect, all be fixedly connected and batching on the conveyer belt group frame 15 and batch conveyer belt frame 76 and photoelectricity centralising device IV 73.
Claims (6)
1, the thin film production interlock of a kind of tire liner unit, it is characterized in that it is by cold feed extruder mechanism, feed frame mechanism, extruder temperature controller mechanism, roller calender mechanism, access roller-way mechanism, the film cooler structure, conveyer belt group frame, conveyer belt group mechanism, the double cord is led opening mechanism, the compound conveyer belt mechanism of batching, passive spooler, the long severing conveyer belt of meter mechanism, batch conveyer belt group frame, batch conveyer belt group mechanism, double spooler and electric control system constitute, the output of above-mentioned each mechanism connects the input of order mechanism down in regular turn, wherein cold feed extruder is to be contained on the support Track device to connect for movable, conveyer belt group mechanism is connected on the conveyer belt group frame, batch conveyer belt group mechanism and be connected in and batch on the conveyer belt group frame, each mechanism is installed on the same corresponding basic plane position.
2, according to the thin film production interlock of the said a kind of tire liner of claim 1 unit, it is characterized in that said cold feed extruder mechanism is by the extruder head device, extrude the fuselage device, the extruder drive unit, extruder master motor, tank chain apparatus I, the support Track device, extruder bearing I, the extruder support, frame driving device, the support moving positioning device, extruder bearing II forms, extruder head device input with extrude fuselage device output and connect, extruding fuselage device input connects with extruder drive unit output, extruder drive unit input connects with extruder master motor output end, extruder bearing I and extruder bearing II upper end with extrude the fuselage device and connect, the lower end connects with the extruder support, extruder drive unit and extruder master motor and tank chain apparatus I are fixedly connected respectively on the extruder support, and four groups of identical frame driving devices are fixedly connected respectively on the extruder support and be contained on the support track; The support track is installed on the corresponding basic plane.
3, according to the thin film production interlock of the said a kind of tire liner of claim 1 unit, it is characterized in that said conveyer belt group mechanism is by micromatic setting I, the upper strata conveyer belt apparatus, the middle level conveyer belt apparatus, micromatic setting II, the conveying belt of lower floor device, the conveying belt of lower floor drive unit, micromatic setting III, middle lower floor common transfer belting, the middle level transfer drive, micromatic setting IV, the upper strata transfer drive, micromatic setting V, micromatic setting VI, the upper strata accesses conveyer belt apparatus, micromatic setting VII, photoelectricity centralising device I, the upper strata accesses transfer drive, photoelectricity centralising device II and common transfer band drive unit are formed, above-mentioned each device all is fixedly connected on conveyer belt group frame, upper strata conveyer belt apparatus input termination preorder mechanism output, its output connects the upper strata and accesses the conveyer belt apparatus input, the input of middle level conveyer belt apparatus and conveying belt of lower floor device connects cord respectively and leads the opening mechanism output, its output is connected with the input of shared conveyer belt apparatus respectively, the upper strata accesses the output of conveyer belt apparatus and common transfer belting, and the input with following preface connects respectively.
4, according to the thin film production interlock of the said a kind of tire liner of claim 1 unit, it is characterized in that said cord leads opening mechanism, be by the body framework device, tank chain apparatus II, line slideway, the movable stand device, the shield axial brake device, shield correction drive unit, deflector roll, cord spool bearing, the cord spool, the body framework drive unit, track, car body moves compositions such as light controlling device and correction control device, above-mentioned body framework device is contained on the track, tank chain apparatus II, line slideway and body framework drive unit all are fixedly connected with the body framework device, the movable stand device is loaded on the line slideway, the shield axial brake device, shield correction drive unit, all be connected on the movable stand device with the correction control device, the cord spool is by cord spool seat supports, cord spool bearing and deflector roll all are installed on the body framework device, and track and car body move light controlling device and be installed on the corresponding basic plan-position.
5, according to the thin film production interlock of the said a kind of tire liner of claim 1 unit, it is characterized in that the long severing conveyer belt of said meter mechanism, form by micromatic setting VII, length measuring device, protective cover, cutter actuating device, cutter, conveyer belt, transfer drive, photoelectricity centralising device III and stand arrangement, each device of this mechanism all is connected on the stand arrangement, and stand arrangement is installed on the corresponding basic plan-position.
6, according to the thin film production interlock of the said a kind of tire liner of claim 1 unit, it is characterized in that said batch conveyer belt group mechanism by micromatic setting VIII, batch transfer drive, photoelectricity centralising device IV, micromatic setting IX, batch conveyer belt and batch the conveyer belt support body and form, above-mentionedly batch transfer drive, batch conveyer belt, micromatic setting VIII and micromatic setting IX all with batch the conveyer belt support body and link, batch conveyer belt support body and photoelectricity centralising device IV, be fixedly connected on conveyer belt group frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03251536 CN2609751Y (en) | 2003-04-30 | 2003-04-30 | Linkage machine set for producing tyre lining layer thin film |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03251536 CN2609751Y (en) | 2003-04-30 | 2003-04-30 | Linkage machine set for producing tyre lining layer thin film |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2609751Y true CN2609751Y (en) | 2004-04-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 03251536 Expired - Lifetime CN2609751Y (en) | 2003-04-30 | 2003-04-30 | Linkage machine set for producing tyre lining layer thin film |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2609751Y (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109676982A (en) * | 2019-01-31 | 2019-04-26 | 青岛双星橡塑机械有限公司 | Kiss-coating bogie wheel production line |
| CN111071837A (en) * | 2019-12-06 | 2020-04-28 | 杭州朝阳橡胶有限公司 | Automatic winding system for semi-finished product sidewall and winding method thereof |
-
2003
- 2003-04-30 CN CN 03251536 patent/CN2609751Y/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109676982A (en) * | 2019-01-31 | 2019-04-26 | 青岛双星橡塑机械有限公司 | Kiss-coating bogie wheel production line |
| CN109676982B (en) * | 2019-01-31 | 2024-01-09 | 青岛海琅智能装备有限公司 | Production line of glue-coated loading wheel |
| CN111071837A (en) * | 2019-12-06 | 2020-04-28 | 杭州朝阳橡胶有限公司 | Automatic winding system for semi-finished product sidewall and winding method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Effective date of abandoning: 20030430 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |