CN202097965U - A plastic molding machine - Google Patents
A plastic molding machine Download PDFInfo
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- CN202097965U CN202097965U CN201120107110XU CN201120107110U CN202097965U CN 202097965 U CN202097965 U CN 202097965U CN 201120107110X U CN201120107110X U CN 201120107110XU CN 201120107110 U CN201120107110 U CN 201120107110U CN 202097965 U CN202097965 U CN 202097965U
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- 238000010137 moulding (plastic) Methods 0.000 title claims description 18
- 230000007246 mechanism Effects 0.000 claims abstract description 101
- 239000004033 plastic Substances 0.000 claims abstract description 9
- 230000005540 biological transmission Effects 0.000 claims description 34
- 238000003825 pressing Methods 0.000 claims description 6
- 238000000465 moulding Methods 0.000 abstract description 11
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000001125 extrusion Methods 0.000 abstract description 8
- 239000002985 plastic film Substances 0.000 abstract description 5
- 230000009471 action Effects 0.000 description 9
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 6
- 238000009475 tablet pressing Methods 0.000 description 5
- 238000000071 blow moulding Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Abstract
Description
技术领域 technical field
本实用新型涉及一种塑胶成型设备,具体是提供一种塑胶成型机。The utility model relates to a plastic molding device, in particular to a plastic molding machine.
背景技术 Background technique
目前,市场上的塑料片材吸塑成型加工方法有:1、直接使用塑料片材的吸塑成型机;2、使用履带式吸塑挤出成型机。At present, the processing methods of plastic sheet blister forming on the market include: 1. Directly use plastic sheet blister forming machines; 2. Use crawler-type blister extrusion molding machines.
1、直接使用塑料片材的吸塑成型机是目前最通用的,片材挤出和吸塑成型工序完全分离,在使用片材进行吸塑加工时,先要把片材加热到适合的温度,然后再放到吸塑机上吸塑成型。它最大的缺点就是片材挤出和吸塑成型的分离,片材挤出需要经过挤出、定型、冷却和收卷等工序完成,然后片材吸塑又需要经过放卷、加热、吸塑和裁切等工序完成;其中的片材需要反复的冷却、加热、收卷和放卷,大大增加了加工的能耗和工作量。且使用片材的吸塑机,虽具有独立的牵引系统和上下机构,但它的牵引动作是间歇式的,而上、下机构在牵引方向上是不会运动的,当片材被牵引到位后,牵引动作停下来了,然后再进行成型动作。1. The blister forming machine that directly uses plastic sheets is the most common at present. The sheet extrusion and blister molding processes are completely separated. When using sheets for blister processing, first heat the sheets to a suitable temperature , and then put it on the blister machine for blister molding. Its biggest shortcoming is the separation of sheet extrusion and blister forming. Sheet extrusion needs to be completed through extrusion, shaping, cooling and winding, and then sheet blister needs to go through unwinding, heating, and blister forming. The processes such as cutting and cutting are completed; the sheets need repeated cooling, heating, winding and unwinding, which greatly increases the energy consumption and workload of processing. And the blister machine that uses sheet materials has an independent traction system and upper and lower mechanisms, but its traction action is intermittent, and the upper and lower mechanisms will not move in the direction of traction. Finally, the pulling action stops, and then the forming action is carried out.
2、使用履带式吸塑挤出成型机,一般分两种:首先是下机构是履带式结构的,上机构的运动是通过偏心轮的旋转带动;通过传动机构的调节,使得偏心轮旋转一圈,刚好是履带走一个工位。再就是下机构是履带式结构的,上机构的运动是往返式,上机构装在一条无杆汽缸上,当履带的模具走到某个位置时,离合器闭合,履带就带动上机构一起运动,成型动作完成后到另外一个位置,离合器分离,上机构在无杆汽缸的作用下复位。这两种结构虽然克服了直接使用塑料片材的吸塑成型机的缺点,实现了挤出到吸塑的连续成型,但为了减少生产上的损耗,履带上必须布满模具,于是模具数量必然较多;于是较多的模具必然会造成以下缺点:①较高的模具成本;②换模时间长,于是生产灵活性低;③设备占地多。2. The use of crawler-type blister extrusion molding machines is generally divided into two types: first, the lower mechanism is a crawler structure, and the movement of the upper mechanism is driven by the rotation of the eccentric wheel; through the adjustment of the transmission mechanism, the eccentric wheel rotates for one The circle is exactly one station taken by the crawler. Furthermore, the lower mechanism is a crawler structure, and the movement of the upper mechanism is reciprocating. The upper mechanism is installed on a rodless cylinder. When the mold of the crawler reaches a certain position, the clutch is closed, and the crawler drives the upper mechanism to move together. After the forming action is completed, go to another position, the clutch is separated, and the upper mechanism is reset under the action of the rodless cylinder. Although these two structures overcome the shortcomings of the plastic forming machine directly using plastic sheets, and realize continuous molding from extrusion to blister, in order to reduce production losses, the crawler must be covered with molds, so the number of molds must be More; so more molds will inevitably cause the following disadvantages: ① higher mold cost; ② long mold change time, so the production flexibility is low; ③ equipment occupies a lot of land.
发明内容 Contents of the invention
本实用新型是针对以上问题,提供一种塑胶成型机,其设置了单独的牵引机构,取消了成型模具的牵引功能,使用单一模块的吸塑模具,与挤出机和片材模具结合,实现了塑料片材挤出和吸塑的连续成型加工,既减少了装备的投入,提升了产品的品质,提高了生产的灵活性和生产效率,还节约了生产成本。The utility model aims at the above problems, and provides a plastic molding machine, which is provided with a separate traction mechanism, which cancels the traction function of the forming mold, and uses a single-module plastic mold, which is combined with an extruder and a sheet mold to realize It not only reduces the investment in equipment, improves the quality of products, improves the flexibility and production efficiency of production, but also saves production costs.
本实用新型解决其技术问题所采用的技术方案是:The technical scheme that the utility model solves its technical problem adopts is:
一种塑胶成型机,包括机架,所述机架上部设置有上压盘机构,所述机架下部设置有下模具机构,所述上压盘机构和下模具机构之间设置有牵引机构,上压盘机构包括固定于上机构电机座上的上机构驱动电机,所述上机构驱动电机通过离合器连接丝杆,所述丝杆上滑动连接有带有气缸的上压盘;所述下模具机构包括固定于下机构电机座上的下机构驱动电机,所述下机构驱动电机连接有丝杆,所述丝杆上滑动连接有带有气缸的下模具;所述上机构驱动电机和下机构驱动电机分别连接数控系统。A plastic molding machine, comprising a frame, the upper part of the frame is provided with an upper platen mechanism, the lower part of the frame is provided with a lower mold mechanism, and a traction mechanism is arranged between the upper platen mechanism and the lower mold mechanism, The upper platen mechanism includes an upper mechanism drive motor fixed on the motor seat of the upper mechanism, the drive motor of the upper mechanism is connected to a screw rod through a clutch, and the upper platen with a cylinder is slidably connected to the screw rod; the lower mold The mechanism includes a lower mechanism driving motor fixed on the lower mechanism motor seat, the lower mechanism driving motor is connected with a screw rod, and the screw rod is slidably connected with a lower mold with a cylinder; the upper mechanism driving motor and the lower mechanism The drive motors are respectively connected to the numerical control system.
牵引机构分左、右两部分,其分别位于上压盘机构和下模具机构合模方向的两侧,并通过传动轴连接起来,所述的传动轴两端安装在轴承座上,并连接驱动电机,所述的传动轴两侧各设置一个驱动轮,再经过驱动轮连接传动部件的一端,所述传动部件的另一端通过从动轮固定,所述的驱动电机分别连接数控系统。The traction mechanism is divided into left and right parts, which are respectively located on both sides of the upper platen mechanism and the lower mold mechanism in the mold closing direction, and are connected by a transmission shaft. The two ends of the transmission shaft are installed on the bearing seat and connected to the drive A motor, a driving wheel is arranged on both sides of the transmission shaft, and one end of the transmission part is connected through the driving wheel, and the other end of the transmission part is fixed by a driven wheel, and the driving motors are respectively connected to the numerical control system.
牵引机构分左、右两部分,其分别位于上压盘机构和下模具机构合模方向的两侧,所述的左、右两部分的牵引机构分别通过传动轴连接有驱动电机,所述的传动轴两侧各设置一个驱动轮,再经过驱动轮连接传动部件的一端,所述传动部件的另一端通过从动轮固定,所述的驱动电机分别连接数控系统。The traction mechanism is divided into left and right parts, which are respectively located on both sides of the upper platen mechanism and the lower mold mechanism in the mold closing direction. The traction mechanisms of the left and right parts are respectively connected with driving motors through transmission shafts. A driving wheel is arranged on both sides of the transmission shaft, and then one end of the transmission part is connected through the driving wheel, the other end of the transmission part is fixed by a driven wheel, and the driving motors are respectively connected to the numerical control system.
传动部件上设置有张紧轮。A tensioning wheel is arranged on the transmission part.
传动部件上设置有压片板,所述压片板一端通过压片轮铰接在机架上。A tablet pressing plate is arranged on the transmission part, and one end of the tablet pressing plate is hinged on the frame through a tablet pressing wheel.
传动部件为链轮部件、齿轮部件或者履带部件。The transmission component is a sprocket component, a gear component or a track component.
本实用新型的一种塑胶成型机,其设置了独立的牵引机构,牵引机构的夹持部分位于片材熔体的两侧边缘,牵引机构可以是链轮链条式牵引机构,也可以是履带式牵引机构,也可以是压轮式牵引机构。A plastic molding machine of the utility model is provided with an independent traction mechanism, the clamping part of the traction mechanism is located on both sides of the sheet melt, and the traction mechanism can be a sprocket chain type traction mechanism or a crawler type. The traction mechanism can also be a pinch wheel type traction mechanism.
本实用新型的一种塑胶成型机,设置了独立的压盘机构和成型模具,压盘和成型模具在数控系统的控制下,沿丝杆实现与牵引机构同步行进,并在同步行进过程中完成合模和成型,然后在数控系统的控制下分模和归位。A plastic forming machine of the utility model is provided with an independent pressure plate mechanism and a forming mold. Under the control of the numerical control system, the pressure plate and the forming mold can advance synchronously with the traction mechanism along the screw rod, and complete the process in the process of synchronous progress. Mold closing and forming, and then parting and homing under the control of the CNC system.
本实用新型的一种塑胶成型机,可以是卧式的(片材水平挤出时模具设置在片材的上面或下面),也可以是立式的〔片材由上至下或由下至上挤出时模具设置在片材的前面(或左面)和后面(或右面)〕;A kind of plastic molding machine of the present utility model can be horizontal (the mold is set on the top or bottom of the sheet when the sheet is extruded horizontally), and it can also be vertical (the sheet is from top to bottom or from bottom to top) When extruding, the mold is set on the front (or left) and the back (or right) of the sheet];
本实用新型的一种塑胶成型机,既可用于吸塑成型,也可用于吹塑成型,还可用于吸塑、吹塑同时存在的成型工艺。The utility model relates to a plastic molding machine, which can be used for both suction molding and blow molding, and can also be used for a molding process in which suction molding and blow molding exist simultaneously.
综上所述,本实用新型的一种塑胶成型机,其与现有技术相比,具有以下特点:To sum up, compared with the prior art, a plastic molding machine of the present invention has the following characteristics:
1、模具数量少,只有一套,模具成本低;1. The number of molds is small, only one set, and the mold cost is low;
2、换模时间短,生产灵活性高;2. Short mold change time and high production flexibility;
3、设备占地少。3. The equipment occupies less land.
附图说明 Description of drawings
图1是本实用新型的一种塑胶成型机的结构主视图;Fig. 1 is the structural front view of a kind of plastic forming machine of the present utility model;
图2是图1的A-A向结构剖视图;Fig. 2 is the A-A direction structural sectional view of Fig. 1;
图3是本实用新型的一种塑胶成型机的传动部件的另一实施方式的结构图(实施例2);Fig. 3 is a structural diagram of another embodiment of a transmission part of a plastic molding machine of the present invention (embodiment 2);
图4是本实用新型的一种塑胶成型机的传动部件的另一实施方式的结构图(实施例3)。Fig. 4 is a structural diagram of another embodiment of a transmission part of a plastic molding machine of the present invention (embodiment 3).
具体实施方式 Detailed ways
下面结合附图和具体实施例对本实用新型的一种塑胶成型机作进一步的描述。A plastic molding machine of the present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
实施例1:Example 1:
一种塑胶成型机,包括机架1,所述机架1上部设置有上压盘机构,所述机架1下部设置有下模具机构,上压盘机构和下模具机构之间设置有牵引机构。A plastic molding machine, comprising a frame 1, the upper part of the frame 1 is provided with an upper platen mechanism, the lower part of the frame 1 is provided with a lower mold mechanism, and a traction mechanism is arranged between the upper platen mechanism and the lower mold mechanism .
本实施例的牵引机构包括设置于机架1中部一端的牵引电机2,所述牵引电机2通过驱动轮3连接传动部件4的一端,所述传动部件4的另一端通过从动轮5固定。The traction mechanism of this embodiment includes a
传动部件4上设置有张紧轮6。The transmission part 4 is provided with a tensioning wheel 6 .
传动部件4上还设置有压片板7,所述压片板7一端通过压片轮8铰接在机架1上。A
上压盘机构包括固定于机架1顶部的上机构电机座上的上机构驱动电机9,所述上机构驱动电机9通过离合器10和丝杆11连接带有气缸12的上压盘13。The upper platen mechanism includes an upper
下模具机构包括固定于机架1下部下机构电机座14的下机构驱动电机15,所述下机构驱动电机15通过丝杆16连接带有气缸17的下模具18。The lower mold mechanism includes a lower
其中,上机构驱动电机9和下机构驱动电机15分别连接数控系统。Wherein, the
本实施例中,其传动部件为链轮。In this embodiment, its transmission component is a sprocket.
具体成型步骤如下:The specific molding steps are as follows:
1、片材熔体从片材模具中挤出;1. The sheet melt is extruded from the sheet die;
2、牵引电机2带动主轴转动,主轴上的链轮带动棘链,在压片轮8、压片板7限制下,棘链带动片材以一定速度行进,其速度在数控系统的控制下可调;2. The
3、在数控系统的控制下,上、下机构的驱动电机分别通过联轴器、丝杆、丝杆螺母带动各自的合模机构同步行进,其速度与牵引片材的行进速度一致;3. Under the control of the numerical control system, the driving motors of the upper and lower mechanisms respectively drive the respective mold clamping mechanisms to advance synchronously through the coupling, the screw rod and the screw nut, and the speed is consistent with the travel speed of the traction sheet;
4、在汽缸或液压缸的作用下,下机构的模具18和上机构的压盘13等产生合模动作,片材在合模的过程中,真空泵通过管道使模具18产生真空吸塑成型;4. Under the action of the cylinder or hydraulic cylinder, the
5、成型完成后,同样在汽缸或液压缸的作用下,模具18和压盘13分离,分离后在数控系统的控制下,两机构的驱动电机分别通过联轴器、丝杆、丝杆螺母带动各自的合模机构迅速回复到合模成型前的位置,准备下一个周期的成型动作;5. After the molding is completed, the
6、如此周而复始,就实现了片材的连续成型。6. Repeating this cycle, the continuous forming of the sheet is realized.
实施例2:Example 2:
如附图3所示,本实施例与实施例1的不同之处在于,其传动部件为履带部件19。As shown in FIG. 3 , the difference between this embodiment and Embodiment 1 is that the transmission component is a
实施例3:Example 3:
如附图4所示,本实施例与实施例1的不同之处在于,其传动部件为齿轮部件20。As shown in FIG. 4 , the difference between this embodiment and Embodiment 1 is that the transmission component is a gear component 20 .
以上所述的实施例,只是本实用新型较优选的具体实施方式的一种,本领域的技术人员在本实用新型技术方案范围内进行的通常变化和替换都应包含在本实用新型的保护范围内。The above-mentioned embodiment is only a kind of preferred embodiment of the utility model, and the usual changes and replacements carried out by those skilled in the art within the scope of the technical solutions of the utility model should be included in the protection scope of the utility model Inside.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105128318A (en) * | 2015-10-16 | 2015-12-09 | 南通沪望塑料科技发展有限公司 | Pressing mold mechanism of hydraulic type suction pressure molding machine |
CN105172110A (en) * | 2015-10-16 | 2015-12-23 | 南通沪望塑料科技发展有限公司 | Hydraulic suction compression molding machine |
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2011
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105128318A (en) * | 2015-10-16 | 2015-12-09 | 南通沪望塑料科技发展有限公司 | Pressing mold mechanism of hydraulic type suction pressure molding machine |
CN105172110A (en) * | 2015-10-16 | 2015-12-23 | 南通沪望塑料科技发展有限公司 | Hydraulic suction compression molding machine |
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