CN2609660Y - Glass disintegrator - Google Patents
Glass disintegrator Download PDFInfo
- Publication number
- CN2609660Y CN2609660Y CN 03244050 CN03244050U CN2609660Y CN 2609660 Y CN2609660 Y CN 2609660Y CN 03244050 CN03244050 CN 03244050 CN 03244050 U CN03244050 U CN 03244050U CN 2609660 Y CN2609660 Y CN 2609660Y
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- China
- Prior art keywords
- casing
- fixed
- glass
- counterpunch board
- central shaft
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- Expired - Lifetime
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Abstract
The utility model discloses a glass crusher, in order to provide a glass crusher which achieves simple and practical structure, reliable running and convenient maintenance. The technical proposal utilized is that the glass crusher comprises a casing fixed on a supporting stand, a chunk glass blanking chute and an actuating device, which is characterized in that the glass crusher further comprises a central shaft, a disk group, a plurality of hammerheads, a counterattack plate, a counterattack plate adjusting device and tensioning mechanism, wherein two ends of the central shaft are fixed on a bearing seat arranged outside the casing, the disk group is sheathed on the central shaft and provided with four through long shafts, the hammerheads are alternatively fixed on the four through long shafts of the disk group in a way of hinging, the counterattack plate is arranged at the rear side of the casing, the counterattack plate adjusting device and tensioning mechanism are fixed on the rear side of the counterattack plate, and the casing is detachable. The glass crusher of the utility model is capable of safely running, crushing thick glass, realizing small and even particle size of crushed glass, meeting manufacturing requirement, cleaning trouble timely, being convenient for mounting, dismounting and maintaining, which is applicable for spread and application.
Description
Technical field:
The utility model relates to a kind of disintegrating machine, specifically is a kind of glass disintegrating machine, belongs to the glass machinery field.
Technical background:
The defective plate of owing of glass edge under plate glass is broken off with the fingers and thumb in process of production and some quality need carry out fragmentation and carry back the kiln hood refuse by the cullet belt of bottom, simultaneously, cullet also play important effect as the flux in the frit to reducing melting raw materials temperature and energy consumption, what generally adopt both at home and abroad for these glass broken at present is the stirring-type fragmentation, as shown in Figure 4, thus the glass edge under breaking off with the fingers and thumb is stirred the purpose that reaches broken by being placed in the bar-shaped puddler of breaking off with the fingers and thumb below the machine of limit of wolf's fang.Because the working speed of puddler is not high, only be 100～150r/min generally, and tooth pitch is bigger, glass lumpiness after blending is still bigger, and its granularity is about 50～250mm, and on average more than 125mm, this has influenced the quality of melting furnaces fusings to a certain extent.In addition because glass is a kind of superhard material, although fragility is bigger, but its section cutting edge is sharp, the puddler rate of wear is very fast, less at thickness of glass, as be less than or equal to 6mm fashion and can work reluctantly, but in recent years for meeting the market requirement, many glass factories competitively produce the above heavy sheet glass of 10mm, and disintegrating machine usually occurs just soon that stirrer gear is rubbed even stuck phenomenon changing the line of production, and the cullet without fragmentation of bulk cut off belt conveyor, whole cullet systematic failures occurs frequently, the enterprise that has even per tour time cullet block more than 10 times, can't normally use, and have had a strong impact on the ordinary production of enterprise.
The utility model content
The purpose of this utility model provides a kind of simple and practical, reliable operation, can satisfy production requirement, glass disintegrating machine easy to maintenance.
To achieve these goals, the utility model has adopted following technical scheme: a kind of glass disintegrating machine, and it comprises casing, cullet blanking scraper-trough conveyer and the drive unit that is fixed on the support, it is characterized in that: it also is provided with:
(1) crusher rotor, it comprises:
One central shaft is installed on the center of described casing, and two ends are fixed on the outer bearing block of casing;
One disc set is set on the described central shaft, is provided with packing ring between each disk and the disk, and described packing ring is separated out identical distance with between described disk and the disk; Break-through has four elongated bars on the described disc set, and it is evenly distributed with respect to described central shaft;
Some tups are fixed on alternately in hinged mode on four elongated axles of described disc set, and its thickness is slightly less than the gap between described disk and the disk;
(2) counterpunch board, it is arranged at the rear side in the described casing, and its upper end is sheathed in the rotating shaft, and described rotating shaft is fixed on the biside plate on described casing top, and described counterpunch board can rotate around described rotating shaft;
(3) counterpunch board adjusting device, it is made up of leading screw, push rod, adjusting nut and locking nut; One end of described push rod is spherical, touch with described counterpunch board rear portion, the other end and described leading screw front end touch, described leading screw and described adjusting nut and locking nut socket, described adjusting nut is fixed on the rear portion steel plate of described casing, and the rear portion and the locking nut of described leading screw are equipped with handle;
(4) counterpunch board tensioning mechanism is made up of eyelet bolt, nut, spheric washer.One end of described eyelet bolt is fixed in the rear portion of described counterpunch board, and an other end is fixed in the squab panel outside of described casing by spheric washer and nut;
(5) casing liner plate, it is fixed in the inboard of described casing.
In order to strengthen the intensity of counterpunch board, counterpunch board adopts double-deck the setting, and itself and tup opposite face are the abrasion resistant cast steel plate, and its back side is general steel plate.
Described tup is arranged for grouping, and every group of two tups are separated by 180 °, and two groups of adjacent tup position half-twists are provided with.
The top of described casing is made as mobile, its mobile is divided into two parts that separate to both sides, described movable part is by the front and back of hinges fixing due to described casing bottom, the binding site of described movable part is located at described central shaft top, and described binding site is fixed by eyelet bolt, nut.
Distance between described counterpunch board and the described rotor is adjusted by described counterpunch board adjusting device, and described casing upper inside two sides is respectively equipped with the stop screw of placing restrictions on distance between described counterpunch board and the described rotor.
Described drive unit has designed two cover belt pulleys, and every suit comprises two belt pulleys, and one of them is set on the motor shaft, and one is set on the described central shaft, and the speed reducing ratio of the described belt pulley of two covers is respectively 2 or 1.12.
The utility model adopts as above scheme, and its advantage is:
1. the utility model has changed traditional stirring at low speed formula and is broken for high speed impact and adds the reaction type fragmentation, the maximum 640r/min of its tup angular speed, the maximum 15.17m/s of linear velocity, make cullet be subjected to the strike of high speed rotary tup, again through the counterattack of counterpunch board, improve crushing effect, can obtain best crushing effect.
2. the distance between counterpunch board and the tup can be regulated by the counterpunch board adjusting device, can also can realize broken back glass particle degree less than 50mm by broken heavy sheet glass, and evenly.
3. transmission system has designed two cover belt pulleys, gearratio is respectively 2 and 1.12, the belt pulley of selecting gearratio 1.12 when producing the heavy sheet glass more than the 6mm for use is to increase the strike momentum of tup, select for use the big belt pulley of speed reducing ratio to reduce rotating speed when producing the following thin glass of 6mm at ordinary times, can guarantee to prolong under the crushed particles degree situation up to standard the service life of tup, a kiln phase is about the time in 4～6 years, does not use and need change tup, the probability that effectively minimizing accident takes place.
4. cause the stuck or body damage of rotor in the machine in order to prevent that hard things such as metal derby from falling into, the housing of machine is designed to easily detachable, only need unclamp the both sides nut, eyelet bolt is pushed aside, front and back two parts of upper box just can outwards separate by pin joint separately, after fault is got rid of upper box is closed, dial back eyelet bolt and fastening nut gets final product.Whole process operation is convenient, fast, has further reduced the loss that equipment chance failure is brought to enterprise.
Description of drawings:
Fig. 1 is a structural representation of the present utility model
Fig. 2 is the side view of Fig. 1
Fig. 3 is the utility model housing part structural representation
Fig. 4 is existing crusher structure schematic diagram
The specific embodiment:
As shown in Figure 1 and Figure 2, the utility model is arranged on fall plate roller-way or break the downside of limit machine off with the fingers and thumb and the upside of cullet belt conveyor of plate glass, is made up of belt pulley 1, motor 2, central shaft 3, disc set 4, tup 5, casing 6, liner plate 7, blanking scraper-trough conveyer 8, counterpunch board 9, counterpunch board adjusting device 10, counterpunch board tensioning mechanism 11, support 12, bearing block 13.
Casing 6 is installed in the right side of support 12, and central shaft 3 is installed on the center of casing 6, and two ends are fixed on the outer bearing block 13 of casing; Disc set 4 is set on the central shaft 3, is separated out identical distance with packing ring between each disk.Be installed with four elongated bars on the disc set 4, it is evenly distributed with respect to central shaft 3.Tup 5 is installed on four elongated axles of disc set 4 alternately in hinged mode, be exactly that tup 5 groupings are arranged specifically, every group of two tups are separated by 180 °, and two groups of adjacent tup position half-twists are placed, totally 17 groups of 34 tups, being separated by between two groups of tups has described disk; Tup adopts hinged mode to install can reduce by hard thing and falls into the stuck phenomenon of tup that causes.
Motor 2 is installed in the left side of support, one in a pair of belt pulley 1 is set on motor 2 shafts, another is set on the central shaft 3, motor 2 by belt pulley 1 with transmission of power to central shaft 3, thereby fragmentation is carried out in the rotation that drives disc set 4 and tup 5.
Counterpunch board 9 is made as double-decker, side employing abrasion resistant cast steel in the face of tup 5, general steel plate is adopted at its back side, the upper end of counterpunch board 9 is provided with a rotating shaft, two outsides of rotating shaft are fixed on the biside plate on casing 6 tops, distance between counterpunch board 9 and the tup 5 can be regulated by counterpunch board adjusting device 10, concrete grammar is the leading screw that rotates counterpunch board adjusting device 10, the push rod in leading screw the place ahead promotes counterpunch board 9 and swings forward or backward around the rotating shaft on its top, after treating to adjust to the right place in its position, the locking nut at leading screw middle part is screwed, and with the nut screwing clamping at counterpunch board 9 tensioning mechanisms 11 rear portions, at work can be with the position of guaranteeing counterpunch board 9 owing to vibrations change.
The material of liner plate 7 is an abrasion resistant cast steel, is screwed in the inboard of casing 6, is not subjected to the wearing and tearing of cullet in order to protection casing 6.
As shown in Figure 3, cause the stuck or body damage of rotor in the machine in order to prevent that hard things such as metal derby from falling into, the housing of machine is designed to easily detachable, front and back are made as two movable parts, movable part is fixed in the front and back of casing bottom by hinge 63,63 ', the binding site of movable part is divided into central shaft 3 tops, and binding site is fixing by eyelet bolt 61, nut 62.When machine breaks down, only need unclamp both sides nut 62, eyelet bolt 61 to be pushed aside, front and back two parts of upper box just can outwards separate by pin joint separately, and fault after getting rid of is closed upper box, dials back eyelet bolt 61 and fastening nut 62 and gets final product.Whole process operation is convenient, fast, has further reduced the loss that equipment chance failure is brought to enterprise.
Operation principle of the present utility model is:
This equipment is at plate glass hardness height, fragility are big, the section cutting edge is sharp characteristics, the stirring at low speed formula of correcting one's mistakes is broken for high speed impact and adds reaction type fragmentation (the maximum 640r/min of tup angular speed, the maximum 15.17m/s of linear velocity), when glass adds to fall from hopper, be subjected to the strike of high speed rotary tup,, throw to counterpunch board along the tangential direction of operation, discharge by the underpart discharging opening after being crushed to desired lumpiness once more, be delivered to kiln hood by the cullet belt.Distance between counterpunch board and the tup can be regulated by the counterpunch board governor motion, can do to adjust to obtain best crushing effect accordingly according to the difference of the thickness of plate glass in the actual production.In addition, difference at thickness of glass, transmission system has designed two cover belt pulleys, gearratio is respectively 2 and 1.12, the belt pulley of selecting gearratio 1.12 for use when producing the above heavy sheet glass of 6mm improves crushing effect to increase the strike momentum of tup, selects for use the big belt pulley of speed reducing ratio to reduce rotating speed when producing the following thin glass of 6mm at ordinary times, at the service life that guarantees to prolong under the crushed particles degree situation up to standard tup, the probability that the minimizing accident takes place.
Disintegrating machine is selected the material of high-cr-mo white cast iron as tup and counterpunch board for use, and this material can reach more than the HRC58 through Quenching Treatment rear surface hardness, and the tup core still has certain toughness, is difficult for taking place the phenomenon of tup fracture.Prove the anti-wear performance of this material and be better than potassium steel service life greatly through reality, a kiln phase of general glass factory (about 4～6 years) does not use and need change tup, guarantee the unobstructed operation of whole cullet security of system, not step production work system is excellent so throughout the year is important for flat glass production line for this point.
Claims (7)
1. glass disintegrating machine, it comprises casing, cullet blanking scraper-trough conveyer and the drive unit that is fixed on the support, it is characterized in that: it also is provided with:
(1) crusher rotor, it comprises:
One central shaft is installed on the center of described casing, and two ends are fixed on the outer bearing block of described casing;
One disc set is set on the described central shaft, is provided with packing ring between each disk and the disk, and described packing ring is separated out identical distance with between described disk and the disk; Break-through has four elongated bars on the described disc set, and it is evenly distributed with respect to described central shaft;
Some tups are fixed on alternately in hinged mode on four elongated axles of described disc set;
(2) counterpunch board, it is arranged at the rear side in the described casing, and described counterpunch board upper end is sheathed in the rotating shaft, and described rotating shaft is fixed on the biside plate on described casing top, and described counterpunch board can rotate around described rotating shaft;
(3) counterpunch board adjusting device, it is made up of leading screw, push rod, adjusting nut and locking nut; One end of described push rod is spherical, touch with described counterpunch board rear portion, the other end and described leading screw front end touch, described leading screw and described adjusting nut and locking nut socket, described adjusting nut is fixed in the squab panel outside of described casing, is equipped with handle on the rear portion of described leading screw and the described locking nut;
(4) counterpunch board tensioning mechanism is made up of eyelet bolt, nut, spheric washer; Described eyelet bolt one end is fixed in the rear portion of described counterpunch board, and an other end is fixed in the outside of described casing by spheric washer and nut;
(5) liner plate, it is fixed in the inboard of described casing.
2. glass disintegrating machine according to claim 1 is characterized in that: described counterpunch board is provided with for double-deck, and itself and tup opposite face are made as the abrasion resistant cast steel plate, and its back side is made as general steel plate.
3. glass disintegrating machine according to claim 1, it is characterized in that: described tup is arranged for grouping, every group of two tups are separated by 180 ° and are socketed on the described elongated bar, and two groups of adjacent tup position half-twists are provided with, and being separated by between described two groups of tups has described disk.
4. glass disintegrating machine according to claim 1, it is characterized in that: the housing top of described casing is made as two movable parts that can separate to both sides, described movable part bottom by hinges fixing due to the front and back position of described central axes, the outer left and right sides of described housing and be positioned at the connector that described central shaft top is provided with fixing described movable part.
5. glass disintegrating machine according to claim 4 is characterized in that: described connector is eyelet bolt and nut.
6. glass disintegrating machine according to claim 1 and 2 is characterized in that: be provided with stop screw between described counterpunch board and the described rotor, described stop screw is individually fixed on the interior biside plate of described casing.
7. glass disintegrating machine according to claim 1, it is characterized in that: described drive unit comprises two cover belt pulleys, and every suit comprises two belt pulleys, and one of them is set on the motor shaft, one is set on the described central shaft, and the speed reducing ratio of the described belt pulley of two covers is respectively 2 or 1.12.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03244050 CN2609660Y (en) | 2003-04-23 | 2003-04-23 | Glass disintegrator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03244050 CN2609660Y (en) | 2003-04-23 | 2003-04-23 | Glass disintegrator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2609660Y true CN2609660Y (en) | 2004-04-07 |
Family
ID=34169153
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 03244050 Expired - Lifetime CN2609660Y (en) | 2003-04-23 | 2003-04-23 | Glass disintegrator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2609660Y (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101304809B (en) * | 2005-11-22 | 2011-05-11 | 保育器有限公司 | Hammer assembly |
| CN103721816A (en) * | 2013-11-13 | 2014-04-16 | 大连创达技术交易市场有限公司 | Crusher for irregular glass waste |
| CN104014387A (en) * | 2014-06-17 | 2014-09-03 | 雍自威 | Novel material crusher |
| US9227195B2 (en) | 2012-10-09 | 2016-01-05 | Shenzhen China Star Optoelectronics Technology Co., Ltd | Scrapped glass pulverizing device |
| CN106216059A (en) * | 2016-08-29 | 2016-12-14 | 丁继来 | A kind of medical treatment department of pediatrics vial quick crashing device |
| CN106553287A (en) * | 2015-09-24 | 2017-04-05 | 上海松井机械有限公司 | Plastics Special grinder for disintegrating |
| CN107278173A (en) * | 2014-10-15 | 2017-10-20 | 玻璃克星有限公司 | Device for broken glass |
| CN109126987A (en) * | 2018-08-27 | 2019-01-04 | 邱金海 | A kind of sweetened bean paste-making machine |
| CN109772556A (en) * | 2019-02-01 | 2019-05-21 | 天津市巨星祥海机械有限公司 | A kind of glass recycling crushing device |
| CN110763551A (en) * | 2019-11-28 | 2020-02-07 | 广州连进玻璃科技有限公司 | Glass quality detection strikes device |
| CN115121331A (en) * | 2022-05-31 | 2022-09-30 | 中国建材国际工程集团有限公司 | Two-station double-shaft plate lower crushing device and using method thereof |
-
2003
- 2003-04-23 CN CN 03244050 patent/CN2609660Y/en not_active Expired - Lifetime
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101304809B (en) * | 2005-11-22 | 2011-05-11 | 保育器有限公司 | Hammer assembly |
| US9227195B2 (en) | 2012-10-09 | 2016-01-05 | Shenzhen China Star Optoelectronics Technology Co., Ltd | Scrapped glass pulverizing device |
| CN103721816A (en) * | 2013-11-13 | 2014-04-16 | 大连创达技术交易市场有限公司 | Crusher for irregular glass waste |
| CN103721816B (en) * | 2013-11-13 | 2016-02-03 | 安徽万生源环保设备科技有限公司 | For the disintegrating machine of irregular glass discarded object |
| CN104014387A (en) * | 2014-06-17 | 2014-09-03 | 雍自威 | Novel material crusher |
| CN107278173A (en) * | 2014-10-15 | 2017-10-20 | 玻璃克星有限公司 | Device for broken glass |
| CN106553287A (en) * | 2015-09-24 | 2017-04-05 | 上海松井机械有限公司 | Plastics Special grinder for disintegrating |
| CN106553287B (en) * | 2015-09-24 | 2019-08-13 | 上海松井机械有限公司 | Plastics Special grinder for disintegrating |
| CN106216059A (en) * | 2016-08-29 | 2016-12-14 | 丁继来 | A kind of medical treatment department of pediatrics vial quick crashing device |
| CN109126987A (en) * | 2018-08-27 | 2019-01-04 | 邱金海 | A kind of sweetened bean paste-making machine |
| CN109772556A (en) * | 2019-02-01 | 2019-05-21 | 天津市巨星祥海机械有限公司 | A kind of glass recycling crushing device |
| CN110763551A (en) * | 2019-11-28 | 2020-02-07 | 广州连进玻璃科技有限公司 | Glass quality detection strikes device |
| CN110763551B (en) * | 2019-11-28 | 2020-05-15 | 江苏新悦华节能玻璃科技有限公司 | Glass quality detection strikes device |
| CN115121331A (en) * | 2022-05-31 | 2022-09-30 | 中国建材国际工程集团有限公司 | Two-station double-shaft plate lower crushing device and using method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: CHINA KAISHENG INTERNATIONAL ENGINEERING CO., LTD. Free format text: FORMER NAME OR ADDRESS: CHINESE KAISHENG INTERNATIONAL ENGINEERING CO. |
|
| CP03 | Change of name, title or address |
Address after: 200063, No. 27, building 2000, Zhongshan North Road, Shanghai Patentee after: China Triumph International Engineering Co. Address before: 233018 No. 1032 Tu Shan Road, Anhui, Bengbu Patentee before: China Kaisheng International Engineering Corp. |
|
| C56 | Change in the name or address of the patentee |
Owner name: CHINA TRIUMPH INTERNATIONAL ENGINEERING CO., LTD. Free format text: FORMER NAME: CHINA TRIUMPH INTERNATIONAL ENGINEERING CO. |
|
| CP01 | Change in the name or title of a patent holder |
Address after: 200063, No. 27, building 2000, Zhongshan North Road, Shanghai Patentee after: China Triumph International Engineering Co.,Ltd. Address before: 200063, No. 27, building 2000, Zhongshan North Road, Shanghai Patentee before: China Triumph International Engineering Co.,Ltd. Address after: 200063, No. 27, building 2000, Zhongshan North Road, Shanghai Patentee after: China Triumph International Engineering Co.,Ltd. Address before: 200063, No. 27, building 2000, Zhongshan North Road, Shanghai Patentee before: China Triumph International Engineering Co. |
|
| C17 | Cessation of patent right | ||
| CX01 | Expiry of patent term |
Expiration termination date: 20130423 Granted publication date: 20040407 |