CN2604298Y - Shaping equipment for large dimension ceramic thin board - Google Patents

Shaping equipment for large dimension ceramic thin board Download PDF

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Publication number
CN2604298Y
CN2604298Y CNU032570686U CN03257068U CN2604298Y CN 2604298 Y CN2604298 Y CN 2604298Y CN U032570686 U CNU032570686 U CN U032570686U CN 03257068 U CN03257068 U CN 03257068U CN 2604298 Y CN2604298 Y CN 2604298Y
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CN
China
Prior art keywords
pressure wheel
upper pressure
belt
metal cap
gland
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CNU032570686U
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Chinese (zh)
Inventor
徐建
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Individual
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Individual
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Priority to CNU032570686U priority Critical patent/CN2604298Y/en
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Publication of CN2604298Y publication Critical patent/CN2604298Y/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/02Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
    • B28B3/024Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form the pressure on the material being transmitted through flexible or resilient wall parts, e.g. flexible cushions on the ramming surface, resilient wall parts pressing as a result of deformation caused by ram pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/12Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B5/00Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping
    • B28B5/02Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type
    • B28B5/021Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type the shaped articles being of definite length
    • B28B5/022Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type the shaped articles being of definite length the moulds or the moulding surfaces being individual independant units and being discontinuously fed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B5/00Presses characterised by the use of pressing means other than those mentioned in the preceding groups
    • B30B5/04Presses characterised by the use of pressing means other than those mentioned in the preceding groups wherein the pressing means is in the form of an endless band
    • B30B5/06Presses characterised by the use of pressing means other than those mentioned in the preceding groups wherein the pressing means is in the form of an endless band co-operating with another endless band

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)

Abstract

The utility model relates to a forming device of a large size ceramic thin plate, consisting of a frame, a bracket plate, a transmission lower belt and a hopper. The upper direction of the frame is arranged with an upper pressure wheel and an upper pressure wheel arranged on the upper pressure wheel circumference surface, the frame at the lower direction of the upper pressure wheel is arranged with a seat on which the upper pressure wheel can roll fro and forth, the power is sent between the upper pressure wheel and a base seat by lower belt, and the power is pressed into formation by the upper pressure wheel rolling on the base seat. The utility model can change forming quality, improve output, and reduce cost, which solve the problems that the current large size ceramic tin plate forming device is large in tonnage, difficult in manufacture, and high in cost.

Description

The former of large size ceramic thin plate
Technical field
The utility model relates to a kind of former of ceramic, particularly relates to a kind of former of large size ceramic thin plate.
Background technology
In ceramics, the large size ceramic thin plate typically refers to thickness and is less than or equal to 5 millimeters and area more than or equal to 0.5 square metre ceramic board.And the ceramic thin plate compression molding device is mainly used half-dried powder filling press compression moulding in framed at present, release the semi-finished product of moulding framed then or with vacuum sucking-off frame, but it is fragile mashed when big specification thin plate semi-finished product are released framed or vacuum sucking-off, yield rate is lower, and the tonnage of the required press of moulding is bigger, causes that the former manufacture difficulty is big, input cost is high.And Italian SYSTEM company discloses a kind of large size ceramic sheet forming equipment of two-way compacting first in the Italian international ceramic exhibition of holding in Italian Montreal city in October, 2002.This equipment can be produced the large size ceramic thin plate of 1000 * 3000 * 3mm, it has two drifts up and down, the half-dried powder of pottery is sent between the press plane punch by conveyer belt, then by the pressurization that liquidates of last low punch, disposable ceramic powder is pressed into the thin plate semi-finished product.After drift unclamps, hold semi-finished product by conveyer belt and shift out press.Because of the force way of ceramic powder in press is the vertical pressurized in plane, lifting surface area is big, and the required pressure of compression moulding is also bigger, thus this press tonnage up to 15000 tons, its manufacture difficulty is big, and the manufacturing cost height.
Summary of the invention
The purpose of this utility model is the technical problem big at existing large size ceramic sheet forming equipment tonnage, that making is difficult, cost is high, a kind of new large size ceramic sheet forming equipment is provided, and it can improve the half-finished Forming Quality of large size ceramic thin plate and reduce manufacturing cost.
To achieve these goals, the large size ceramic sheet forming equipment that the utility model provides has a frame, supporting plate, the delivery wheel of belt and hopper under the transmission, wherein above frame, be provided with upper pressure wheel and be arranged on outside the upper pressure wheel circumferential surface on belt, following methods, rack place at upper pressure wheel is provided with the base that a upper pressure wheel can back and forth roll thereon, powder is transported between upper pressure wheel and the base by following belt, by upper pressure wheel on base reciprocal rolling and with powder compression moulding.Like this, with respect to the big former of tonnage, the utility model can be implemented in reduce production costs and the basis of equipment cost on improve the Forming Quality of large size ceramic thin plate greatly.
On the other hand, the described base of first aspect can also be changed into and the bearing of the corresponding lower pressure wheel of upper pressure wheel, by the rolling of upper pressure wheel and lower pressure wheel, powder therebetween can be suppressed, and improve shaping speed and quality with the supporting lower pressure wheel.
Can also also establish a prepressing device between described hopper and upper pressure wheel in addition, this prepressing device can carry out precompressed to powder before roll extrusion, can further increase the Forming Quality of large size ceramic thin plate.
This prepressing device can be existing common press-molding device, also can prepressing device be set to form by two parts up and down, top is divided into a metal cap, the metal cap bottom is provided with a gland, the frame of gland lower edge metal cap is provided with seal, have the pore that several are connected with exhaust tube on the gland, exhaust tube stretches out outside the metal cap and is connected with first reversal valve, first reversal valve also connects pumped vacuum systems and air inlet pipe respectively, form a sealed cavity between metal cap and the gland, on metal cap, also be provided with the gas tube that is communicated with sealed cavity, gas tube stretches out outside the metal cap and is connected with second reversal valve, and second reversal valve also connects compressed air system and blast pipe respectively; The bottom of prepressing device is divided into lower seal body base corresponding with the metal cap frame on the supporting plate.
By following belt, on the tiny channel of a plurality of perforations is set on belt, upper pressure wheel and the base, the gas in the powder further can be discharged, all very favourable to shaping speed and quality.
Because the utility model has adopted the mode of movement of conveyer belt support powder and base substrate, so the thickness of ceramic thin plate can reduce greatly, therefore can save raw material in a large number, reduces production costs.Simultaneously, because the employing of the utility model former is method for rolling and molding, powder is being suppressed between pinch roller and the pinch roller or between pinch roller and the base, and pinch roller is that line contacts with the powder plane in theory, and promptly the compression area of powder is little.Compare with existing impact forming method, it is less that the powder of pinch roller roll forming will reach the identical needed pressure of pressure.It is calculated that the production width is 1 meter a ceramic thin plate product, the tonnage of pinch roller roll extrusion press only needs 250 tons and gets final product.And the large-scale former that Italian SYSTEM company released in October, 2002 is that to produce width be 1 meter ceramic thin plate product equally, and its punching press press tonnage is unexpectedly up to 15000 tons.By contrast, its manufacture difficulty of former provided by the utility model and cost of manufacture all reduce greatly.Therefore, the utility model compared with prior art can obviously improve Forming Quality and improve output and reducing cost.
Description of drawings
Below in conjunction with accompanying drawing the utility model is further described:
Fig. 1 is the schematic diagram of large size ceramic sheet forming equipment one embodiment of the present utility model;
Fig. 2 is the schematic diagram of another embodiment of the utility model;
Fig. 3 is the schematic diagram of prepressing device;
Fig. 4 is the upward view of prepressing device gland;
Fig. 5 is the vertical view of prepressing device seal base;
Fig. 6 is the profile of upper pressure wheel;
Fig. 7 is the profile of following belt;
Fig. 8 is the profile of base.Among the figure
1 frame;
2 supporting plates;
3 delivery wheels;
4 times belts;
5 hoppers;
6 upper pressure wheels;
The 7 belt axis of guides;
Belt on 8;
9 bases;
10 lower pressure wheels;
11 prepressing devices;
12 metal caps;
13 glands;
Seal on 14;
15 pores;
16 exhaust tubes;
17 first reversal valves;
18 vacuum systems;
19 air inlet pipe;
20 sealed cavities;
21 gas tubes;
22 second reversal valves;
23 compressed air systems;
24 blast pipes;
25 lower seal body bases;
26 tiny channels;
27 bases.
The specific embodiment
Large size ceramic sheet forming equipment of the present utility model as shown in Figure 1, it has frame 1, frame 1 is provided with supporting plate 2, delivery wheel 3 is housed on frame 1, and belt 4 under delivery wheel 3 transmissions is being provided with upper pressure wheel 6 above the belt 4 down, be provided with belt 8 at the circumferential outer surface of upper pressure wheel 6, should go up belt 8 both can be by having established four belt axis of guides 7 at upper pressure wheel 6 four jiaos, and be enclosed within the outside of four axis of guides 7 and be close to upper pressure wheel 6 bottoms, also can directly wrap the surface that is affixed on upper pressure wheel 6.Be equipped with one and upper pressure wheel 6 corresponding bases 9 at upper pressure wheel 6 perpendicular to following methods, rack place, upper pressure wheel 6 can roll on base 9.On down belt 4 and base 9, can be provided with its tiny channel 26 of many perforations, on last belt 8 and upper pressure wheel 6, also can be provided with its tiny channel 26 of a plurality of perforations, and the material of going up belt 8 and following belt 4 all has appropriate elasticity.
Moisture content is delivered on the following belt 4 through hopper 5 at the half-dried powder of the large size ceramic between the 6%-9%, can carry out xeroprinting and decoration by the device (not shown) that can decorate in the position below the arrival upper pressure wheel 6, make ceramic powder have definite shape and grain pattern.Again by following belt 4 with ceramic powder be sent to upper pressure wheel 6 and base 9 between, upper pressure wheel 6 and go up that belt 8 presses down and base 9 is motionless, perhaps upper pressure wheel 6 and go up that belt 8 presses down and base 9 on the top, while upper pressure wheel 6 is made level and is back and forth rolled, thereby is pressed by upper pressure wheel 6, last belt 8 and 9 pairs of powders of base.In roll forming, remaining gas is discharged from the tiny channel 26 on upper pressure wheel 6, last belt 8, following belt 4 and the base 9 in the powder.Powder is through roll extrusion aftershaping thin plate semi-finished product, sent out the below of upper pressure wheel 6 again by belt 4 down, becomes the large size ceramic light sheet products through follow-up decoration, after firing.
Higher for making powder be compressed to the half-finished quality of ceramic thin plate, also can above following belt 4, provide a prepressing device in the position before powder arrives upper pressure wheel 6 and base 9.This prepressing device can be existing common press-molding device, and it can tentatively be suppressed powder, certainly for reducing cost, can use the press of little tonnage to suppress for the first time; This prepressing device 11 can also be made up of two parts up and down, as shown in Figure 3, its top is divided into a metal cap 12, the shape of metal cap 12 can be set according to the shape of the ceramic thin plate that will produce, metal cap 12 bottoms are provided with gland 13, for making things convenient for moulding, but the material preferred rubber of gland 13, and the frame of gland 13 lower edge metal caps 12 is provided with seal 14.Has the pore 15 that several connect exhaust tube 16 on the gland, exhaust tube 16 stretches out outside the metal cap 12 and connects first reversal valve 17, first reversal valve 17 also connects pumped vacuum systems 18 and air inlet pipe 19 respectively, exhaust tube 16 all is airtight with the interface of pore 15 and metal cap 12, forms a sealed cavity 20 in the metal cap 12 and between the gland 13.Also be provided with the gas tube 21 that is communicated with sealed cavity 20 on metal cap 12, gas tube 21 stretches out outside the metal cap 12 and connects second reversal valve, 22, the second reversal valves 22 and also connects compressed air system 23 and blast pipe 24 respectively.The bottom of prepressing device 11 is divided into and is positioned at lower seal body base 25 corresponding with the metal cap frame on the supporting plate 2.
Like this, moisture content is delivered on the following belt 4 through hopper 5 at the ceramic half-dried powder between 6%~9%, can carry out various xeroprintings and decoration at the decoration device place, make ceramic powder have certain shape and grain pattern, be sent to the below of metal cap 12 then by following belt 4.This moment, belt 4 stopped to transmit down, metal cap 12 moves down and covers fully ceramic powder, the lower seal body base 25 that the last seal 14 of gland 13 bottoms is corresponding with it fastens, powder between gland 13 and the lower seal body base 25 is in the enclosed environment, open first reversal valve 17, make exhaust tube 16 be communicated with vacuum system 18.Start vacuum system 18, the most of gas in the powder is extracted out, open second reversal valve 22 simultaneously, make gas tube 21 be communicated with compressed air system 23 by pore on the gland 13 15 and exhaust tube 16.Start compressed air system 23, in sealed cavity 20, fill the entrance pressure air that contracts by gas tube 21.Under the double action of Compressed Gas downward pressure, powder is carried out the compression moulding first time in downward suction that gland 13 forms vacuumizing and the cavity 20.After treating that the powder pressurized forms just base, the valve commutation of reversal valve 17, the pore 15 that air inlet pipe 19 is communicated with on exhaust tubes 16 and the gland 13 allows gas enters the powder press face in the atmosphere.The valve of reversal valve 22 commutation simultaneously makes blast pipe 24 be communicated with gas tube 21 and sealed cavity 20, discharges the compressed air in the cavity 20.Rise metal cap 12, the pinch roller roll extrusion of being carried out in the foregoing description is carried out in the below that belt 4 is sent to upper pressure wheel 6 and goes up belt 8 under the first base warp of ceramic powder.
In another embodiment of the present utility model, as shown in Figure 2, can will make lower pressure wheel 10 and the base 27 that supports it into upper pressure wheel 6 corresponding bases 9.When base at the beginning of ceramic powder or the ceramic powder arrives between upper pressure wheel 6 and the lower pressure wheel 10, upper pressure wheel 6 reaches upward, and belt 8 presses down, make upper pressure wheel 6 and go up belt 8 and fully contact with powder or the first base of powder, lower pressure wheel 10 rotates with opposite direction with upper pressure wheel 6 simultaneously, thereby is pressed by upper pressure wheel 6, last belt 8 and 10 pairs of powders of lower pressure wheel or the first base of powder.In roll forming, powder or powder just in the base remaining gas from upper pressure wheel 6, go up belt 8, lower pressure wheel 10 and down the tiny channel 26 on the belt 4 discharge.Through roll extrusion postforming thin plate semi-finished product, send out the vertical axis place of upper pressure wheel 6 and lower pressure wheel 10 again by following belt 4, become the large size ceramic light sheet products through follow-up decoration, after firing.
To the above, only be the preferred embodiments of the present invention, be not to be used for limiting scope of the present invention, those skilled in the art also can make modifications and variations to the utility model, under the spirit that does not break away from utility model, all are in the scope of the present utility model.

Claims (10)

1. the former of a large size ceramic thin plate, include frame, supporting plate, the delivery wheel of belt and hopper under the transmission, it is characterized in that above frame, being provided with upper pressure wheel and be arranged on outside the upper pressure wheel circumferential surface on belt, be provided with the base that a upper pressure wheel can back and forth roll thereon at the following methods, rack place of upper pressure wheel.
2. former as claimed in claim 1 is characterized in that also being provided with prepressing device between described hopper and upper pressure wheel.
3. former as claimed in claim 2, it is characterized in that this prepressing device is made up of two parts up and down, top is divided into a metal cap, the metal cap bottom is provided with a gland, the frame of gland lower edge metal cap is provided with seal, have the pore that several are connected with exhaust tube on the gland, exhaust tube stretches out outside the metal cap and is connected with first reversal valve, first reversal valve also connects pumped vacuum systems and air inlet pipe respectively, form a sealed cavity between metal cap and the gland, also be provided with the gas tube that is communicated with sealed cavity on metal cap, gas tube stretches out outside the metal cap and is connected with second reversal valve, and second reversal valve also connects compressed air system and blast pipe respectively; The bottom of prepressing device is divided into lower seal body base corresponding with the metal cap frame on the supporting plate.
4. as claim 1,2 or 3 described formers, it is characterized in that four jiaos at upper pressure wheel are provided with four belt axis of guides, describedly go up the outside that belt is enclosed within four belt axis of guides, last belt is close to live in the bottom of pinch roller.
5. as claim 1,2 or 3 described formers, it is characterized in that above-mentioned belt down, on be provided with the thin channel of a plurality of perforations at least one of belt, upper pressure wheel and base.
6. the former of a large size ceramic thin plate, include frame, supporting plate, the delivery wheel of belt and hopper under the transmission, it is characterized in that above frame, being provided with upper pressure wheel, bag is affixed on last belt on the upper pressure wheel, and the following methods, rack place of upper pressure wheel is provided with one with the corresponding lower pressure wheel of upper pressure wheel with support the bearing of lower pressure wheel.
7. former as claimed in claim 6 is characterized in that also being provided with prepressing device between described hopper and upper pressure wheel.
8. former as claimed in claim 7, it is characterized in that this prepressing device is made up of two parts up and down, top is divided into a metal cap, the metal cap bottom is provided with a gland, the frame of gland lower edge metal cap is provided with seal, have the pore that several are connected with exhaust tube on the gland, exhaust tube stretches out outside the metal cap and is connected with first reversal valve, first reversal valve also connects pumped vacuum systems and air inlet pipe respectively, form a sealed cavity between metal cap and the gland, also be provided with the gas tube that is communicated with sealed cavity on metal cap, gas tube stretches out outside the metal cap and is connected with second reversal valve, and second reversal valve also connects compressed air system and blast pipe respectively; The bottom of prepressing device is divided into lower seal body base corresponding with the metal cap frame on the supporting plate.
9. as claim 6,7 or 8 described formers, it is characterized in that four jiaos at upper pressure wheel are provided with four belt axis of guides, describedly go up the outside that belt is enclosed within four belt axis of guides, last belt is close to live in the bottom of pinch roller.
10. as claim 6,7 or 8 described formers, it is characterized in that above-mentioned belt down, on be provided with the thin channel of a plurality of perforations at least one of belt, upper pressure wheel and base.
CNU032570686U 2003-04-16 2003-04-16 Shaping equipment for large dimension ceramic thin board Expired - Fee Related CN2604298Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU032570686U CN2604298Y (en) 2003-04-16 2003-04-16 Shaping equipment for large dimension ceramic thin board

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNU032570686U CN2604298Y (en) 2003-04-16 2003-04-16 Shaping equipment for large dimension ceramic thin board

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CN2604298Y true CN2604298Y (en) 2004-02-25

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101037004B (en) * 2007-02-14 2011-04-06 徐平 Mould for forming ceramic tile and the method for forming the ceramic tile by using the mould
CN110625770A (en) * 2019-08-30 2019-12-31 蒙娜丽莎集团股份有限公司 Production line of ceramic plates with ultra-large specifications
IT202100007613A1 (en) * 2021-03-29 2022-09-29 System Ceramics S P A DEVICE AND METHOD FOR COMPACTING CERAMIC MATERIAL

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101037004B (en) * 2007-02-14 2011-04-06 徐平 Mould for forming ceramic tile and the method for forming the ceramic tile by using the mould
CN110625770A (en) * 2019-08-30 2019-12-31 蒙娜丽莎集团股份有限公司 Production line of ceramic plates with ultra-large specifications
CN110625770B (en) * 2019-08-30 2021-11-12 蒙娜丽莎集团股份有限公司 Production line of ceramic plates with ultra-large specifications
IT202100007613A1 (en) * 2021-03-29 2022-09-29 System Ceramics S P A DEVICE AND METHOD FOR COMPACTING CERAMIC MATERIAL
WO2022208235A1 (en) * 2021-03-29 2022-10-06 System Ceramics S.P.A. Device and method for compacting ceramic material

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C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20040225

Termination date: 20110416