CN201711428U - Sheet-forming die with movable female die for flexible bottom die - Google Patents

Sheet-forming die with movable female die for flexible bottom die Download PDF

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Publication number
CN201711428U
CN201711428U CN2010202426970U CN201020242697U CN201711428U CN 201711428 U CN201711428 U CN 201711428U CN 2010202426970 U CN2010202426970 U CN 2010202426970U CN 201020242697 U CN201020242697 U CN 201020242697U CN 201711428 U CN201711428 U CN 201711428U
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China
Prior art keywords
die
solid particle
movable die
backing plate
back pressure
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Expired - Fee Related
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CN2010202426970U
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Chinese (zh)
Inventor
李小平
彭成允
邓明
王春欢
代兵
库美芳
张侠
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Chongqing University of Technology
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Chongqing University of Technology
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Abstract

本实用新型涉及一种带柔性底模活动凹模的板料成型模具,包括活动凹模,凸模,下模座,顶杆,垫板,压料板,气缸,上模座,固体颗粒,底模型腔等;固体颗粒介质设置在垫板上面的活动凹模的型腔内;成型时,活动凹模、垫板以及坯料之间形成一个封闭的底模型腔,固体颗粒介质充满底模型腔内,作为柔性底模提供背压。本实用新型采用固体颗粒介质提供背压,与液体介质提供背压的模具相比,成形极易实现,不需特殊设备,固体颗粒不会泄漏,不污染环境,可实现安全可靠生产。液体介质提供的背压,压力分布均匀,而固体颗粒介质可以实现非均匀背压,能够有效提高板料变形程度,使产品厚度均匀。固体颗粒介质底模的形状可由顶块的形状决定,可据具体需要调节,产品质量更高。

Figure 201020242697

The utility model relates to a sheet material forming mold with a movable die of a flexible bottom mold, comprising a movable die, a convex die, a lower die seat, a push rod, a backing plate, a binder plate, a cylinder, an upper die seat, solid particles, Bottom mold cavity, etc.; the solid particle medium is set in the cavity of the movable die above the backing plate; during molding, a closed bottom mold cavity is formed between the movable die, the backing plate and the blank, and the solid particle medium is filled with the bottom mold cavity Inside, it acts as a flexible base to provide back pressure. The utility model adopts the solid particle medium to provide the back pressure, compared with the liquid medium to provide the back pressure mold, the forming is very easy to realize, no special equipment is needed, the solid particles will not leak, the environment will not be polluted, and safe and reliable production can be realized. The back pressure provided by the liquid medium has a uniform pressure distribution, while the solid particle medium can achieve non-uniform back pressure, which can effectively improve the deformation degree of the sheet and make the product thickness uniform. The shape of the solid particle medium bottom mold can be determined by the shape of the top block, which can be adjusted according to specific needs, and the product quality is higher.

Figure 201020242697

Description

A kind of sheet material molding die with flexible bed die movable matrix
Technical field
The utility model belongs to Stamping Die Technology, is specifically related to a kind of sheet material molding die with flexible bed die movable matrix, mainly is the shaping dies at flexible bed die.
Background technology
Existing common diel is pure rigid die, makes product thickness inhomogeneous.The flexible die of back pressure can be provided, and back pressure is many to be provided by liquid medium.The back pressure pressure that it provided is even, and sealing problem is difficult to solve, and is easy to contaminated environment, makes to produce to have safety problem.
Summary of the invention
The utility model does not have back pressure reaches is provided back pressure by liquid medium mould at existing mold, and back pressure is even, seals insoluble problem, and a kind of sheet material molding die with flexible bed die movable matrix is provided.The feature of this mould is simultaneously compound rigid die and flexible die, solid particle can provide non-homogeneous back pressure as flexible bed die, is that the product deformation extent is more even.Simultaneously can solve sealing problem, free from environmental pollution, can realize safe and reliable production.
The technical solution of the utility model is as follows: a kind of sheet material molding die with flexible bed die movable matrix includes movable matrix, punch, die shoe, push rod, backing plate, holding pad, cylinder, upper bolster; One end of described punch is connected on the upper bolster, and the other end of punch matches with the die cavity position of movable matrix; It is characterized in that: cylinder is connected on the upper bolster, and the cylinder axis of cylinder withstands in the groove of holding pad, or is connected in the groove of holding pad, and cylinder axis promotion holding pad moves up and down during cylinder operation; Movable matrix and backing plate are installed on the die shoe, and backing plate is movably arranged in the die cavity of movable matrix, and die shoe is passed in the upper end of push rod, withstand on the movable matrix, and push rod drives movable matrix and moves up or down; Solid particle medium is arranged in the die cavity of the movable matrix above the backing plate; During moulding, form the bed die die cavity of a sealing between movable matrix, backing plate and the blank, solid particle medium is full of in the bed die die cavity, provides back pressure as flexible bed die.
Further feature is: the shape of the flexible bed die that is formed by solid particle medium is corresponding with the shape of cushion block upper surface.
The topmost improvement of the utility model be this patent compound the advantage of rigid die and flexible die.
This mould structure is simple, is shaped a step at the 3rd step solid particle, adopts solid particle medium that back pressure is provided, provide the mould of back pressure to compare with liquid medium, be shaped and very easily realize, do not need special installation, solid particle can not leak, and is free from environmental pollution, can realize safe and reliable production.The back pressure that liquid medium provides, pressure distribution is even, and solid particle medium can be realized non-homogeneous back pressure, can effectively improve the sheet metal deformation degree, makes product thickness even.The shape of solid particle medium bed die can be regulated according to specifically needing by the shape decision of jacking block, and product quality is higher.
Description of drawings
Fig. 1 is a kind of sheet material molding die with flexible bed die movable matrix of the utility model;
Fig. 2-1,2-2 is operation principle schematic diagrames of the utility model rigid and flexible composite forming die.
1-die shoe, 2-push rod, 3-backing plate, 4-movable matrix, 5-holding pad, 6-cylinder, 7-upper bolster, 8-punch, 9-solid particle medium, 10-bed die die cavity, 11-blank.
The specific embodiment
Referring to Fig. 1, be depicted as a kind of sheet material molding die tool with flexible bed die movable matrix, comprise movable matrix 4, punch 8, die shoe 1, push rod 2, backing plate 3, holding pad 5, cylinder 6, upper bolster 7, solid particle bed die 9 etc.; One end of described punch 8 is mounted on the upper bolster 7, and the other end of punch 8 matches with the die cavity position of movable matrix 4; Described cylinder 6 is connected on the upper bolster 7, and the cylinder axis of cylinder 6 withstands in the groove of holding pad 5, or is connected in the groove of holding pad 5, and cylinder axis is corresponding during cylinder 6 work elongates or shortens, promote holding pad 5 and move up and down, near or away from upper bolster 7; Movable matrix 4 and backing plate 3 are arranged on the die shoe 1, and backing plate 3 is movably arranged in the die cavity of movable matrix 4, and backing plate 3 can be certain up and down in the die cavity of movable matrix 4, and backing plate 3 is corresponding with the position of punch 8.Die shoe 1 is passed in the upper end of push rod 2, withstands on the movable matrix 4, and push rod 2 externally acts on down motion up or down, drives die 4 and moves up or down synchronously; Backing plate 3 is provided with solid particle medium 9.When moulding, between movable matrix 4, backing plate 3 and blank 11, form the bed die die cavity 10 of a relative closure, solid particle medium 9 is filled in the bed die die cavity 10, as flexible bed die, produces back pressure when blank 11 moulding.
Mould of the present utility model adopts solid particle medium 9 that back pressure is provided, and provides the mould of back pressure to compare with liquid medium, is shaped and realizes that very easily do not need special installation, solid particle medium 9 can not leak, and is free from environmental pollution, can realize safe and reliable production.Can realize non-homogeneous back pressure, can effectively improve the sheet metal deformation degree, make product thickness even.
The shape of the flexible forming bed die that solid particle medium 9 forms is by the shape decision of backing plate 3, and is corresponding with the shape of backing plate 3 upper surfaces, can regulate according to specifically needing, and product quality is higher.
Solid particle medium 9 of the present utility model mainly adopts steel ball, steel ball, Metal Ball or the suitable particle of other performances, satisfies the needs of moulding extruding.
The course of work of the sheet material molding die of the flexible bed die movable matrix of the utility model band, mould of the present utility model has three course of action, and at first the cylinder axis with cylinder 6 outwards extends, and makes holding pad 5 moving away from upper bolster 7(one, cylinder 6 promotes holding pad 5); In the position of adjusting movable matrixes 4 by push rod 2, mainly be plate with blank 11() be placed on (two is moving, and push rod promotion movable matrix 4 moves) between holding pad 5 and the movable matrix 4; Cylinder axis with cylinder 6 shrinks (upwards shortening among the figure) then, drives holding pad 5 and moves to upper bolster 7, and push rod 2 protrudes upward synchronously simultaneously; Perhaps, move down, the lower end of punch 8 is contacted gradually with blank 11 by the motor drives punch 8 of lathe, and compressing blank 11 distortion (three is moving, and lathe drives punch 8 and moves down); When the upper end of holding pad 5 contact with upper bolster 7 make holding pad 5 stop to move up after, can adopt external force to make punch 8 continue to move down, with blank 11 by advancing in the solid particle medium 9, the back pressure moulding that provides by solid particle medium 9; Perhaps adopt external force that backing plate 3 is up moved, or die shoe 1 drives backing plate 3 and up moves, with blank 11 by advancing in the solid particle medium 9, the back pressure moulding that provides by solid particle medium 9.During moulding,, play poly-material effect earlier by 8 pre-profiling of rigidity punch.By flexible solid particles medium 9 final shaping units, guarantee to have very high formed precision again.

Claims (2)

1.一种带柔性底模活动凹模的板料成型模具,包括有活动凹模(4)、凸模(8)、下模座(1)、顶杆(2)、垫板(3)、压料板(5)、气缸(6)、上模座(7);所述凸模(8)的一端连接在上模座(7)上,凸模(8)的另一端与活动凹模(4)的型腔位置相配合;其特征在于:气缸(6)连接在上模座(7)上,气缸(6)的气缸轴顶在压料板(5)的凹槽内,或连接在压料板(5)的凹槽内,气缸(6)工作时气缸轴推动压料板(5)上下移动;活动凹模(4)和垫板(3)安装在下模座(1)上,垫板(3)活动设置在活动凹模(4)的型腔内,顶杆(2)的上端穿过下模座(1),顶在活动凹模(4)上,顶杆(2)带动活动凹模(4)向上或向下移动;固体颗粒介质(9)设置在垫板(3)上面的活动凹模(4)的型腔内;成型时,活动凹模(4)、垫板(3)以及坯料(11)之间形成一个封闭的底模型腔(10),固体颗粒介质(9)充满底模型腔(10)内,作为柔性底模提供背压。1. A sheet metal forming mold with a movable die of a flexible bottom mold, including a movable die (4), a punch (8), a lower mold base (1), an ejector pin (2), and a backing plate (3) , binder plate (5), cylinder (6), upper die base (7); one end of the punch (8) is connected to the upper die base (7), and the other end of the punch (8) is connected to the movable concave The position of the cavity of the mold (4) is matched; it is characterized in that: the cylinder (6) is connected to the upper mold base (7), and the cylinder shaft of the cylinder (6) is in the groove of the binder plate (5), or Connected in the groove of the clamping plate (5), the cylinder shaft pushes the clamping plate (5) to move up and down when the cylinder (6) works; the movable die (4) and backing plate (3) are installed on the lower die base (1) On the top, the backing plate (3) is movably set in the cavity of the movable die (4), the upper end of the ejector rod (2) passes through the lower mold base (1), and is pushed against the movable die (4), and the ejector rod ( 2) Drive the movable die (4) to move up or down; the solid particle medium (9) is set in the cavity of the movable die (4) above the backing plate (3); during molding, the movable die (4) A closed bottom mold cavity (10) is formed between the backing plate (3) and the blank (11), and the solid particle medium (9) fills the bottom mold cavity (10) to provide back pressure as a flexible bottom mold. 2.根据权利要求1所述的一种带柔性底模活动凹模的板料成型模具,其特征在于:由固体颗粒介质(9)形成的柔性底模的形状与垫块(3)上表面的形状相对应。2. A sheet metal forming mold with a flexible bottom mold movable die according to claim 1, characterized in that: the shape of the flexible bottom mold formed by the solid particle medium (9) is consistent with the upper surface of the pad (3) corresponding to the shape.
CN2010202426970U 2010-06-30 2010-06-30 Sheet-forming die with movable female die for flexible bottom die Expired - Fee Related CN201711428U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101837409A (en) * 2010-06-30 2010-09-22 重庆理工大学 Rigid and flexible combined forming die based on solid particle medium
CN104815903A (en) * 2013-06-28 2015-08-05 朱保生 Die
CN105033072A (en) * 2015-06-26 2015-11-11 昆山—邦泰汽车零部件制造有限公司 Stamping die capable of stabilizing and fixing product
CN116984468A (en) * 2023-09-26 2023-11-03 合肥工业大学 Ultra-thin metal polar plate ultrasonic auxiliary accurate forming device

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101837409A (en) * 2010-06-30 2010-09-22 重庆理工大学 Rigid and flexible combined forming die based on solid particle medium
CN104815903A (en) * 2013-06-28 2015-08-05 朱保生 Die
CN104815901A (en) * 2013-06-28 2015-08-05 朱保生 Supercharged composite mold
CN104815904A (en) * 2013-06-28 2015-08-05 朱保生 Working method of pressurization mold
CN105033072A (en) * 2015-06-26 2015-11-11 昆山—邦泰汽车零部件制造有限公司 Stamping die capable of stabilizing and fixing product
CN116984468A (en) * 2023-09-26 2023-11-03 合肥工业大学 Ultra-thin metal polar plate ultrasonic auxiliary accurate forming device
CN116984468B (en) * 2023-09-26 2023-12-15 合肥工业大学 Ultra-thin metal polar plate ultrasonic auxiliary accurate forming device

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GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20110119

Termination date: 20120630