CN2590394Y - Intelligent electric control improved apparatus for making cigar machine set - Google Patents
Intelligent electric control improved apparatus for making cigar machine set Download PDFInfo
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- CN2590394Y CN2590394Y CN 02251218 CN02251218U CN2590394Y CN 2590394 Y CN2590394 Y CN 2590394Y CN 02251218 CN02251218 CN 02251218 CN 02251218 U CN02251218 U CN 02251218U CN 2590394 Y CN2590394 Y CN 2590394Y
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Abstract
The utility model discloses an intelligent electric control improved apparatus for making a cigar machine set, which uses a touch type industrial controller and a programmable logic controller as a control core. The utility model comprises a data acquisition and centralized management system, a servo control system, and a weight automatic control system, wherein, the data acquisition and centralized management system has the structure that various sensors are connected to the programmable logic controller connected with the industrial controller. The servo control system uses a cutter head servo controller as a main servo controller and also comprises seven servo controllers used as a servo control tracking system. The programmable logic controller is respectively connected to each servo controller. The weight automatic control system comprises a weight scanning device and a weight control device, wherein, the output end of the weight scanning device is connected to the industrial controller. The programmable logic controller is connected with the industrial controller and the weight control device. The utility model has the characteristics of stable running, less noise, convenient maintenance, etc.
Description
Technical field
The utility model belongs to tobacco machine, specifically a kind of intelligent electric-controlled modifying device that surpasses nine cigarette making and tipping machine (SUPER9/PA9).
Background technology
Surpass nine cigarette making and tipping machine and be China nineteen nineties medium-to-high grade cigarette equipment from Britain's import, former unit electrical control gear layout is disperseed, and there is following problem in complicated in mechanical structure:
1. the former complexity of nine cigarette making and tipping machine mechanical transmission mechanisms that surpasses, precision gear is more, costs an arm and a leg, and is strict to lubricating system and seal request, leakage of oil easily, noise pollution is serious.
2. formerly surpass the control system failure rate height that nine cigarette making and tipping machine adopt MICROCOMPUTER PROCESSING chip and multiple printed-wiring board (PWB) to form, and fault search inconvenience, get rid of difficulty, cause the complete machine work efficiency lower, waste is serious.
3. the former nine cigarette making and tipping machine weight control systems that surpass adopt single-chip microprocessor control, and on-the-spot debugging is revised, and it is all very inconvenient that correction waits.
4. the former nine cigarette making and tipping machine no datat that surpass are gathered and the centralized management function, and the maintenance of equipment, maintenance all do not have data information to look into.
The utility model content
The purpose of this utility model is to provide a kind of intelligent electric-controlled modifying device that surpasses nine cigarette making and tipping machine, its modernization overlay the mechanical transmission structure of former numerous and complicated, promote the former nine cigarette making and tipping machine performances that surpass comprehensively, its stability and effective operation rate are significantly improved, and reduce noise pollution.
To achieve these goals, the technical solution of the utility model is: with touch industrial computer, programmable logic controller (PLC) is the control core, comprises data acquisition and centralized management system, servo-control system, weight automatic control system, wherein:
Described data acquisition and centralized management system are made up of programmable logic controller (PLC), industrial computer, various sensor, described various sensor is installed in respectively on the detection position separately that surpasses nine cigarette making and tipping machine, its output detection signal is connected to the input point of programmable logic controller (PLC), and by serial communication interface, with shielded cable programmable logic controller (PLC) and industrial computer are linked together;
Described servo-control system is core with the programmable logic controller (PLC), with the cutter head servo controller is the main servo controller, also comprise air compartment servo controller as the servocontrol tracker, the chopper servo controller, cloth belt wheel servo controller, the poking wheel servo controller, tipping main transmission servo controller, the rubber roll servo controller, yew paper servo controller, each servo controller is equipped with corresponding servomotor in the described servo-control system, and the signal of programmable logic controller (PLC) output is connected to the control end of each servo controller respectively, realizes the control to the servomechanism motion;
Described weight automatic control system is a core with programmable logic controller (PLC) and industrial computer, also comprise weight scanister and weight control device, the wherein wt scanister is used for cigarette Zhi Jinhang weight is scanned, and be analog voltage with the signal transition that scanning obtains, the analog voltage of output is connected on the A/D capture card of industrial computer, programmable logic controller (PLC) is by serial communication interface, link together with shielded cable and industrial computer, the output signal of programmable logic controller (PLC) also is connected to the control weight control device, is used for controlling the weight that cigarette props up.
Compare with original technology, advantage of the present utility model and good effect are as follows:
1. possesses data acquisition function.The utility model is rebuild traditional industry with new and high technology, utilize the digital control technology and the network communications technology, increase the intelligent management of unit, overcome the maintenance of former machine equipment, the inconvenience that maintenance does not all have data information to look into, for the maintenance of unit and the storage of spare part provide reliable data.
2. the utility model is a core with programmable logic controller (PLC) and touch industrial control computer, former nine cigarette making and tipping machine (SUP9/PA9) electric-control system that surpasses has been carried out transforming completely comprehensively, remove original gear drive, adopt electronic gear, promote the former nine cigarette making and tipping machine performances that surpass comprehensively; Simplify set structure, greatly reduced operating cost, simple to operate, and eliminated defect such as leakage of oil, and make set steady and effective operation rate significantly improve, reduce noise pollution, protected environment.
3. adopt programmable logic controller (PLC) add touch industrial control computer (be called for short: centralized control industrial computer), the microprocessor that has replaced former unit adds the wiring board mode; Compare (5000 of the general average per minutes of machine run with the operation conditions that surpasses nine cigarette making and tipping machine (SUP9/PA9) electric-control system at present; and downtime rate is very frequent; downtime, average out to was about 2 to 4 hours; year loss output value units up to a million); adopt improved the utility model can per minute 7000 speed move continuously; can under trouble-free situation, move; have advanced in performance; stable; reliably; characteristics easy to maintenance; can enhance productivity significantly; be the renewal product of this unit electric control system, the economic benefit of bringing thus is very huge.
4. the utility model has increased incorporate Weight control function, replace original single-chip microcomputer to cigarette Zhi Jinhang Weight control with industrial computer, overcome original defect, improved the antijamming capability of control system, the modification of parameter simultaneously, correction waits and all becomes very convenient.
5. the utility model also can be widely used in the electric-control system of the cigarette cigarette making and tipping machine of various high speed top grade.
Description of drawings
Fig. 1 is the utility model structured flowchart.
Fig. 2 is data acquisition and a centralized management system schematic diagram among Fig. 1.
Fig. 3 be among Fig. 1 programmable logic controller (PLC) to cutter head servo controller control principle figure.
Fig. 4 is that the air compartment servo controller is followed the tracks of cutter head servo controller control principle figure among Fig. 1.
Fig. 5 is the schematic diagram of weight automatic control system among Fig. 1.
Fig. 6 is the structure principle chart of servocontrol tracker among Fig. 1.
Embodiment
Below in conjunction with accompanying drawing the utility model is described in further detail.
As shown in Figure 1, the utility model serves as the control core with touch industrial computer, programmable logic controller (PLC), comprises data acquisition and centralized management system, servo-control system, weight automatic control system, wherein:
Described data acquisition and centralized management system are core with programmable logic controller (PLC) 1 and industrial computer 2, also comprise various sensors 3, described various sensor 3 comprises race bar sensor, disconnected paper sensor, changes obbbin sensor and proximity transducer or the like, be installed in respectively on the detection position separately that surpasses nine cigarette making and tipping machine, its output detection signal then is connected to the input point (IN) of programmable logic controller (PLC) 1; Described programmable logic controller (PLC) 1, industrial computer 2 link together both by shielded cable, one end of cable is connected on the serial communication port B of industrial computer 2, the serial communication port A that the other end is connected programmable logic controller (PLC) 1 goes up (as shown in Figure 2), and industrial computer 2 and programmable logic controller (PLC) 1 carry out communication, swap data with the agreement of agreement; Native system can be realized following two aspect functions easily: the one, the user can with must parameter be input in the industrial computer 2 by touch-screen, industrial computer 2 with the corresponding data unit of parameter downloads in the programmable logic controller (PLC) 1, makes the running parameter of whole unit change again; The 2nd, programmable logic controller (PLC) 1 can be the current ruuning situation of whole unit, duty; send to industrial computer 2 as machine operating speed, on time record, disorderly closedown reason, output, consumption or the like information; industrial computer 2 is shown to corresponding information on the touch-screen; information also can be saved on hard disk by industrial computer 2 simultaneously, is convenient to user's ordinary maintenance and maintenance.
Described servo-control system is to be core with programmable logic controller (PLC) 1, with cutter head servo controller 5 is the main servo controller, also comprise air compartment servo controller 6 as the servocontrol tracker, chopper servo controller 7, cloth belt wheel servo controller 8, poking wheel servo controller 9, tipping main transmission servo controller 10, rubber roll servo controller 11,12 7 servo controllers of yew paper servo controller, wherein programmable logic controller (PLC) 1 output interface links to each other with seven servo controllers in cutter head servo controller 5 and the servocontrol tracker respectively, wherein to the master control system that is controlled to be of cutter head servo controller 5, programmable logic controller (PLC) 1 is carried out simple control to all the other seven servo controllers, below in conjunction with Fig. 3 master control system is illustrated, described programmable logic controller (PLC) 1 output enable signal (Q36.1 end) is connected to enable signal the Enable Pin (I9) of cutter head servo controller 5, whether decision cutter head servo controller 5 works, be exactly specifically: if programmable logic controller (PLC) 1 has enable signal to output to cutter head servo controller 5, then cutter head servo controller 5 is considered to permission work; Otherwise, can not work.The centre tap of rheostat Ra is connected to programmable logic controller (PLC) 1 analog input end (Vi), a two ends end ground connection then in addition, another termination voltage vcc, as seen, adjust tapped position then the voltage that obtains of programmable logic controller (PLC) 1 analog input end (Vi) can change simultaneously, therefore can set unit speed by adjusting centre tap, it is the signal that FPGA (Field Programmable Gate Array) controller 1 obtains analog end (Vi), change the analog output voltage (Vo+) that is complementary with programmable logic controller (PLC) 1 into, this moment is big if the signal that analog end (Vi) obtains becomes, and then analog output voltage (Vo+) also becomes big thereupon; Otherwise, then opposite; Then this analog output voltage (Vo+) is connected to the analog voltage input (Ai+) of cutter head servo controller 5, back common ground again links together (Ai-) of (Vo-) of programmable logic controller (PLC) 1 and programmable logic controller (PLC) 1; Obtain at cutter head servo controller 5 under the condition of enable signal (I9 end), its rotating speed as the cutter head servomotor (M1) of topworks will determine that promptly aanalogvoltage is big, then the rotating speed height by the aanalogvoltage (Ai+) that cutter head servo controller 5 obtains; Aanalogvoltage is little, and then rotating speed is low.As seen the utility model not only can determine the main servo controller work whether, but also can realize the adjustment of servomotor rotating speed; In the cutter head servomotor M1 rotary encoder 14 is housed, the signal feedback of rotary encoder 14 outputs is given the X12 end of cutter head servo controller 5, form the closed loop controlling structure of motor thus, make stable more, reliable that the working condition of motor can become, realize accurate control motor; In like manner, all the other seven servo controllers are carried out simple control in 1 pair of servocontrol tracker of programmable logic controller (PLC), and with deciding servo controller whether to obtain enable signal, promptly whether servo controller allows work.
Described servocontrol system for tracking is to be the main servo controller with cutter head servo controller 5, make the air compartment servo controller 6 of device 5 in the recent period to follow main servo, chopper servo controller 7, cloth belt wheel servo controller 8, poking wheel servo controller 9, tipping main transmission servo controller 10, rubber roll servo controller 11, yew paper servo controller 12 is the servocontrol tracker, as shown in Figure 6, this servo-control system has replaced former mechanical gear drive mechanism, cutter head control servomechanism 5 and all the other seven servo controllers will be worked synchronous operation under the pattern that is defined separately in this system; Air compartment control servomechanism 6, chopper control servomechanism 7, cloth belt wheel control servomechanism 8, poking wheel control servomechanism 9, tipping main transmission control servomechanism 10, rubber roll control servomechanism 11, yew paper control servomechanism 12 is equipped with corresponding servomotor M2, with cutter head control servomechanism 5 be to go up the rotary encoder of installing by cutter head servomotor M1 to control synchronously, promptly increase when cutter head servomotor M1 rotating speed, then the rotating speed of the servomotor of all the other seven control servomechanisms also should increase; When cutter head servomotor M1 rotating speed reduces, then the rotating speed of the servomotor of all the other seven control servomechanisms also should reduce, because each situation of following the main control servomechanism from the control servomechanism is identical, below in conjunction with Fig. 4 being the detailed in addition explanation of example as the principle of following cutter head servo controller 5 from the air compartment servo controller 6 of servo controller: link together by the scrambler bus between air compartment servo controller 6 and the cutter head servo controller 5, under this bus connecting mode, can guarantee main, from the high-speed communication between the servo controller, avoided the bus delay of generation in other bus message exchanges, one two ends with shielded cable are connected with the X13 end of air compartment servo controller 6 and the X13 end of cutter head servo controller 5 respectively, air compartment servo controller 6 will be by this root bus tracking main servo controller synchronous operation, rotary encoder 15 is housed in the servomotor M2, the signal feedback of rotary encoder 15 outputs is given the X12 end of air compartment servo controller 6, form the closed loop controlling structure of motor thus, make more stable that the working condition of motor can become, reliably, realization is to the accurate control of motor, all the other six identical from the control principle of work of servomechanism and structure and air compartment servo controller 6, this servo following control system often is called as " electronic gear " system, it makes set structure simplify, be convenient to safeguard, reduced pollution.
Described weight automatic control system is a core with programmable logic controller (PLC) 1 and industrial computer 2, also comprised data collector 4 simultaneously, weight control device 13, wherein data collector 4 adopts the radiomaterial scanning head, 13 of weight control devices are by the 1st～2 solid-state relay SSR1, SSR2 and chopper lifting motor SM constitute, as shown in Figure 5, described industrial computer 2 is the data acquisitions that are used for weight signal, the numerical value of Weight control program is demarcated (as the standard value of cigarette weight, standard value just, minus deviation or the like) and to resulting data carry out analyzing and processing, show, described data collector 4 is to be used for cigarette Zhi Jinhang weight is scanned, and be analog voltage (Vo+) with the signal transition that scanning obtains, simultaneously analog voltage (Vo+) signal is connected on (Vi+) port on the A/D capture card of industrial computer 2, industrial computer 2 compares analysis with cigarette weight and the institute's calibration value that obtains like this, and send actuating signal to the serial communication port A of programmable logic controller (PLC) 1 by serial communication port B, programmable logic controller (PLC) 1 will be made corresponding action according to the signal that obtains, be Q44.1, whether the Q44.2 end has signal output, as shown in Figure 5, Q44.1 and Q44.2 end output signal are connected respectively to the 1st～2 solid-state relay SSR1, the input end of SSR2, with the 1st～2 solid-state relay SSR1, the end of SSR2 connects AC power (110 volts) respectively, another termination chopper lifting motor SM just, negative winding end, common end grounding, then when the Q44.1 output signal was 1, the positive winding end of chopper lifting motor SM got electric and makes motor rise; With should Q44.2 end output signal being 1 o'clock, the negative winding end of chopper lifting motor SM gets electric and makes motor descend; When Q44.1, Q44.2 end output signal when being 0, the positive and negative winding end of chopper lifting motor SM all not electric and make that motor maintenance original position is motionless.The utility model has changed field adjustable, the modification of original employing single-chip microcomputer weight automatic control system, the inconvenience of correction completely under this control mode, and the shortcoming of poor anti jamming capability.
Which kind of model programmable logic controller (PLC) 1 of the present utility model adopts, and can be decided according to the actual requirements, and present embodiment adopts SIEMENS S7-300; Described touch industrial computer 2 adopts commercial product; Described servo controller, all adopt the control servomechanism model of producing by German Parker company, concrete model is cutter head servo controller 5 respectively, and air compartment servo controller 6, chopper servo controller 7, cloth belt wheel servo controller 8, poking wheel servo controller 9, tipping main transmission servo controller 10 adopt the COMPAX-M series of products; Rubber roll servo controller 11, yew paper servo controller 12 adopt the COMPAX-S series of products, HDY and HJ series that servomotor adopts German Parker company to produce exchange the three-phase servomotor, be denoted as M3～, also can be decided according to the actual requirements and adopt other products.
Claims (4)
1. intelligent electric-controlled modifying device that surpasses nine cigarette making and tipping machine is characterized in that: with touch industrial computer, programmable logic controller (PLC) is the control core, comprises data acquisition and centralized management system, servo-control system, weight automatic control system, wherein:
Described data acquisition and centralized management system are made up of programmable logic controller (PLC) (1), industrial computer (2), various sensor (3), the input signal that described various sensor output detection signal is programmable logic controller (PLC) (1), programmable logic controller (PLC) (1) links to each other by serial communication interface with industrial computer (2);
Described servo-control system is a core with programmable logic controller (PLC) (1), with cutter head servo controller (5) is the main servo controller, also comprise air compartment servo controller (6) as the servocontrol tracker, chopper servo controller (7), cloth belt wheel servo controller (8), poking wheel servo controller (9), tipping main transmission servo controller (10), rubber roll servo controller (11), yew paper servo controller (12), the signal of programmable logic controller (PLC) (1) output is connected to the control end of each servomechanism in main servo controller and the servocontrol tracker respectively;
Described weight automatic control system is a core with programmable logic controller (PLC) (1) and industrial computer (2), also comprise weight scanister (4) and weight control device (13), the output of wherein wt scanister (4) is connected to industrial computer (2), programmable logic controller (PLC) (1) links together by serial communication interface with industrial computer (2), and the output signal of programmable logic controller (PLC) (1) also is connected to weight control device (13).
2. according to the described intelligent electric-controlled modifying device that surpasses nine cigarette making and tipping machine of claim 1, it is characterized in that: described various sensors are installed in respectively on the detection position separately that surpasses nine cigarette making and tipping machine.
3. according to the described intelligent electric-controlled modifying device that surpasses nine cigarette making and tipping machine of claim 1, it is characterized in that: each servo controller is equipped with corresponding servomotor in the described servo-control system.
4. according to the described intelligent electric-controlled modifying device that surpasses nine cigarette making and tipping machine of claim 1, it is characterized in that: seven servo controllers of described servocontrol tracker all link together with the pattern and the cutter head servo controller (5) of scrambler bus.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 02251218 CN2590394Y (en) | 2002-12-13 | 2002-12-13 | Intelligent electric control improved apparatus for making cigar machine set |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 02251218 CN2590394Y (en) | 2002-12-13 | 2002-12-13 | Intelligent electric control improved apparatus for making cigar machine set |
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| Publication Number | Publication Date |
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| CN2590394Y true CN2590394Y (en) | 2003-12-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 02251218 Expired - Fee Related CN2590394Y (en) | 2002-12-13 | 2002-12-13 | Intelligent electric control improved apparatus for making cigar machine set |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105242636A (en) * | 2015-09-28 | 2016-01-13 | 芜湖日升重型机床有限公司 | PLC-based precision cutting numerical control machine tool |
-
2002
- 2002-12-13 CN CN 02251218 patent/CN2590394Y/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105242636A (en) * | 2015-09-28 | 2016-01-13 | 芜湖日升重型机床有限公司 | PLC-based precision cutting numerical control machine tool |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |