CN2539150Y - Portable automatic orifice-plate measurer - Google Patents
Portable automatic orifice-plate measurer Download PDFInfo
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- CN2539150Y CN2539150Y CN 01257044 CN01257044U CN2539150Y CN 2539150 Y CN2539150 Y CN 2539150Y CN 01257044 CN01257044 CN 01257044 CN 01257044 U CN01257044 U CN 01257044U CN 2539150 Y CN2539150 Y CN 2539150Y
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- displacement sensor
- base
- grating displacement
- rotary table
- orifice plate
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Abstract
The utility model relates to a portable automatic measuring instrument using an orifice plate, comprising a base, a fixed structure for the orifice plate, and a measuring device. The utility model is characterized in that: a rotary worktable and a computer interface are positioned on the base, a table-board and a base are arranged on the rotary worktable, a plurality of mutually matched Y-direction movement guiding structures are positioned between the base and the rotary worktable base, the base is provided with a base gantry rail positioned on the upper of the rotary worktable, the measuring device comprises a measuring microscope, an X-direction and a Z-direction optical grating displacement sensor, the measuring microscope, the X-direction and the Z-direction optical grating displacement sensor are positioned on the upper of the rotary worktable, the measuring microscope base, the X-direction and the Z-direction optical grating displacement sensor base are nested on the base gantry rail, and the signal output ends of the X-direction and the Z-direction optical grating sensor are connected with the computer interface.
Description
Technical field
The utility model relates to a kind of measurement mechanism, especially a kind of portable orifice-plate automatic measuring instrument.
Background technology
The differential pressure type orifice flowmeter is generally used for the measurement of pipeline inner fluid flow, and orifice plate is the critical component of differential pressure type orifice flowmeter, and the manufacturing accuracy of orifice plate self can produce significant impact to measurement result.Therefore, in real work, the opening diameter of the accurate mensuration of needs orifice plate, perforate circularity, orifice plate thickness, the depth of parallelism of upstream and downstream end face, a plurality of parameters such as flatness, perforate cylindrical portions may length, upstream face and perforate cylindrical portions may ingress edge acutance of upstream face.Existing orifice plate measuring instrument is bulky, can not carry, and each parameter measurement instrument disperses, and the mode of operation complexity, is not easy to the on-the-spot use of user.China's utility model patent discloses a kind of orifice plate calibrating installation for 94215133.X number, and this orifice plate calibrating installation is by the zero level platform, drive disk assembly, micrometer gauge, movable gauge head of band T-slot, fixedly gauge head, location gauge head and e value measurement annex etc. are formed.With regard to this calibrating installation, its measuring mechanism such as micrometer gauge that are used to measure can only be by manually finishing measuring operation, in measuring process, adopt artificial reading mode, not only measuring accuracy is low, and can't directly utilize computer acquisition and deal with data, and its instrument heaviness, inconvenience is carried, can't carry out the scene and detect, thus the defective of existing.
The utility model content
The purpose of this utility model is that the measuring mechanism of above-mentioned existing orifice plate measurement mechanism and the base construction that matches with this measuring mechanism are improved, and a kind of portable orifice-plate automatic measuring instrument is provided.
Portable orifice-plate automatic measuring instrument of the present utility model has pedestal, orifice plate fixed sturcture and measuring mechanism, it is characterized in that pedestal is provided with rotary table and computer interface, described rotary table has table top and base, the table top of described rotary table supports up and by the bearing that is arranged on the rotary table base, between the base of pedestal and rotary table, be provided with the Y that cooperatively interacts to the mobile guide structure, described pedestal has the pedestal portal frame guide rail that is positioned at the rotary table top, described pedestal portal frame guide rail along X to setting, described measuring mechanism comprises measuring microscope, X to grating displacement sensor and Z to grating displacement sensor, described measuring microscope, X all is positioned at the top of rotary table to grating displacement sensor to grating displacement sensor and Z, the base of measuring microscope, X all is nested with on described pedestal portal frame guide rail to the base of grating displacement sensor to the base and the Z of grating displacement sensor, X to the gauge head of grating displacement sensor and Z to the gauge head of grating displacement sensor all towards the table top of rotary table, X all is connected with computer interface to the signal output part of grating displacement sensor with Z to the signal output part of grating displacement sensor.In the utility model, said X is to being meant X-direction, and said Y is to being meant Y direction, and said Z is to then being meant Z-direction.When using measuring instrument of the present utility model, can allow computer interface be connected with the computing machine (as notebook computer) of peripheral hardware.After this, utilize the orifice plate fixed sturcture orifice plate to be measured to be fixed on the table top of rotary table, respectively opening diameter, perforate circularity, orifice plate thickness, the flatness of upstream face and the depth of parallelism of upstream and downstream end face of orifice plate are measured to grating displacement sensor by X, Z, the data that record directly are sent to computing machine by computer interface, carry out measurement result automatically and calculate; Simultaneously, can measure perforate cylindrical portions may length, upstream face and the perforate cylindrical portions may ingress edge acutance of orifice plate by measuring microscope.In the utility model, the orifice plate fixed sturcture that is adopted can be conventional structure, as common pressing plate clamp structure etc.Certainly, in order more easily orifice plate to be fixed on the rotary table, can also adopt the suction type orifice plate fixed sturcture that constitutes by pore, vacuum pump suction interface and communication passage.In this suction type orifice plate fixed sturcture, pore is arranged on the table top of rotary table, and vacuum pump suction interface and communication passage then are positioned on the pedestal, and pore aspirates between the interface with vacuum pump and is connected through communication passage.Like this, when on the table top that orifice plate to be measured is placed rotary table, orifice plate plate face will hide above-mentioned pore, only need to open the vacuum pump that joins with vacuum pump suction interface this moment, the negative pressure that just can utilize vacuum pump to produce at above-mentioned pore place is fixed on orifice plate on the table top of rotary table.In addition, in the utility model, when orifice plate is measured, X need move along X-direction within the specific limits to the gauge head of grating displacement sensor, Z then needs to move within the specific limits along Z-direction to the gauge head of grating displacement sensor, simultaneously, the base of rotary table needs to move on Y direction (realizing guiding to the mobile guide structure by Y) with respect to pedestal, and the table top of rotary table needs to rotate on the base of rotary table.The motion on above-mentioned X, Y, the Z-direction and the rotation of rotary table all can realize by the mode of manual control.Certainly, in order to allow measuring instrument of the present utility model have better performance, the utility model be recommended in set up in the measuring instrument respectively to above-mentioned X implement to the table top of the gauge head of grating displacement sensor and rotary table to the base of the gauge head of grating displacement sensor, rotary table, Z the X that drives to drive, Y to drive, Z is to the stepper motor that drives and rotation drives, and allow respectively this X to drive, Y to drive, Z is to driving and the signal input end of rotary drive motor is connected with the computer interface of measuring instrument.Set up after the above-mentioned stepper motor, can be in measuring process to orifice plate, by computing machine above-mentioned X is realized control to drive motor, Z to the action of drive motor and rotary drive motor to drive motor, Y, corresponding control X to the X of grating displacement sensor gauge head to the Y of motion, rotary table base to motion, Z to the Z of grating displacement sensor gauge head rotation to motion and rotary table table top, further improve the measuring accuracy and the automatic measurement level of this measuring instrument.Each set stepper motor can be by routine gear train and be driven between the part (X to grating displacement sensor gauge head, rotary table base, Z to grating displacement sensor gauge head and rotary table table top) and realize being in transmission connection, because related drive mechanism is the existing conventional technology, repeats no more herein.In addition, each set Stepping Motor Control circuit and signal input end thereof are connected with circuit between the computer interface and also are the existing conventional technology, are not invention main points of the present utility model, also repeat no more herein.In measuring instrument of the present utility model, according to actual needs, can also be on pedestal the installation surface roughness sensor so that the surfaceness of measuring diaphragm.
Compared with the aforementioned existing similar products, measuring instrument of the present utility model improves measuring mechanism and the base construction that matches with this measuring mechanism, can establish under the cooperation of computing machine outside, opening diameter to orifice plate, perforate circularity, orifice plate thickness, on, the depth of parallelism of downstream end face, the flatness of upstream face, perforate cylindrical portions may length, multiple parameters such as upstream face and perforate cylindrical portions may ingress edge acutance carry out comprehensive measurement automatically, all measurement result input computer datas can be preserved, and can access at any time when needed, its measurement result, test certificates etc. all can be printed automatically, its measuring accuracy height, easy and simple to handle.
Content of the present utility model further illustrates with the following Examples, but content of the present utility model is not limited only to content related among the embodiment.
Description of drawings
Fig. 1 is the structural representation of measuring instrument among the embodiment.
Fig. 2 is the backsight structural drawing (shedding Z to grating displacement sensor and measuring microscope) of Fig. 1.
Fig. 3 is the D portion amplification assumption diagram of Fig. 2.
Fig. 4 is the right TV structure figure of Fig. 2.
Fig. 5 is the structural representation (A is to view among Fig. 1) of measuring microscope part among Fig. 1.
Fig. 6 be among Fig. 1 X to the structural representation (B among Fig. 1---B cut-open view) of grating displacement sensor part.
Fig. 7 be among Fig. 1 Z to the structural representation (C is to view among Fig. 1) of grating displacement sensor part.
Embodiment
Shown in Fig. 1～7, portable orifice-plate automatic measuring instrument in the present embodiment has pedestal 1, orifice plate fixed sturcture and measuring mechanism, it is characterized in that pedestal 1 is provided with rotary table and computer interface 2, described rotary table has table top 3 and base 4, the table top 3 of described rotary table supports 5 up and by the bearing that is arranged on the rotary table base 4, between the base 4 of pedestal 1 and rotary table, be provided with the Y that cooperatively interacts to the mobile guide structure (referring to Fig. 3, this guide frame is by being fixed in Y on the base 4 to moving guide rail 6 in this example, cylindrical roller 7 and division board 8 constitute), described pedestal 1 has the pedestal portal frame guide rail 9 that is positioned at the rotary table top, described pedestal portal frame guide rail 9 along X to setting, described measuring mechanism comprises measuring microscope 10, X to grating displacement sensor 11 and Z to grating displacement sensor 12, described measuring microscope 10, X all is positioned at the top of rotary table to grating displacement sensor 12 to grating displacement sensor 11 and Z, the base 13 of measuring microscope, X all is nested with on described pedestal portal frame guide rail 9 to the base 15 of grating displacement sensor to the base 14 and the Z of grating displacement sensor, X to the gauge head 16 of grating displacement sensor and Z to the gauge head 17 of grating displacement sensor all towards the table top 3 of rotary table, X all is connected with computer interface 2 to the signal output part of grating displacement sensor 12 with Z to the signal output part of grating displacement sensor 11.In the present embodiment, set orifice plate fixed sturcture is made of pore 18, vacuum pump suction interface 19 and communication passage 20, described pore 18 is arranged on the table top 3 of rotary table, described vacuum pump suction interface 19 and communication passage 20 are arranged on the pedestal, and described pore 18 is connected through communication passage 20 with vacuum pump suction interface 19.
During measuring instrument in using present embodiment, utilize computer interface to be connected with outside computing machine (this example is notebook computer) earlier, simultaneously, the vacuum pump that allows vacuum pump aspirate interface 19 and peripheral hardware joins.Then, orifice plate to be measured 25 is placed on the table top 3 of rotary table, opens vacuum pump, the negative pressure of utilizing vacuum pump to produce at pore 18 places is fixed on orifice plate to be measured 25 on the table top 3 of rotary table.After this, respectively opening diameter, perforate circularity, orifice plate thickness, the flatness of upstream face and the depth of parallelism of upstream and downstream end face of orifice plate 25 are measured to grating displacement sensor 11,12 by X, Z, the data that record directly are sent to computing machine by computer interface, carry out measurement result automatically and calculate; Simultaneously, can measure by perforate cylindrical portions may length, upstream face and the perforate cylindrical portions may ingress edge acutance of 10 pairs of orifice plates 25 of measuring microscope.Novel with regard to this usefulness, in order to obtain above-mentioned measurement result, need utilize X to record certain parameter and carry out suitable computing to grating displacement sensor 12 and measuring microscope 10 to grating displacement sensor 11, Z, in view of related measuring principle and operational formula are existing known technology, and calculating process is finished by the computing machine of peripheral hardware, so locate to repeat no more.In addition, before address, in measuring process, X needs to move within the specific limits along X-direction to the gauge head 16 of grating displacement sensor, Z moves along Z-direction within the specific limits to 17 need of gauge head of grating displacement sensor, simultaneously, the base 4 of rotary table needs to move on Y direction (realizing guiding to the mobile guide structure by Y) with respect to pedestal 1, and the table top 3 of rotary table needs rotation on the base 4 of rotary table.The motion on above-mentioned X, Y, the Z-direction and the rotation of rotary table all can realize by the mode of manual control.But in the present embodiment, in order to make measuring instrument have better performance, in measuring instrument, set up respectively to above-mentioned X implement to the table top 3 of the gauge head 17 of grating displacement sensor and rotary table to the base 4 of the gauge head 16 of grating displacement sensor, rotary table, Z the X that drives to drive, Y to drive, Z is to the stepper motor 21,22,23,24 that drives and rotation drives, and allow respectively this X to drive, Y to drive, Z is to driving and the signal input end of rotary drive motor 21,22,23,24 is connected with the computer interface 2 of measuring instrument.The measuring accuracy and the automatic measurement level of measuring instrument like this, have just further been improved.In the present embodiment, above-mentioned drive motor 21,22,23,24 being imposed the extraction of the control program and the corresponding measurement parameter of control, finish by the computer program of peripheral hardware, is not invention main points of the present utility model, need not to give unnecessary details herein.Now only do following introduction with regard to the concrete measuring process of each parameter:
1, the measurement of orifice plate opening diameter and orifice plate circularity:
A, tested orifice plate 25 is placed on the center of rotary table, presses vacuum pump switch, orifice plate is sucked on the table top 3 of rotary table (the tested orifice plate of also available pressing plate clamping);
B, move X to grating displacement sensor 11, make its gauge head 16 be in the about 3 millimeters places of orifice plate verge of opening, adjust gauge head 16 up and down, make the summit of gauge head circular arc be in the centre position of the perforate cylinder hole wall of orifice plate with hand;
C, access the orifice plate process of measurement in the notebook computer that joins with computer interface 2, import tested orifice plate numbering, testing person's name detects the date, and input simultaneously detects beginning temperature, end temp and temperature correction coefficient; The perforate nominal diameter selection Measuring Time of opening the system's setting program in the computer and pressing orifice plate, the Y that selects the rotary table base is to movement value, in the diameter value input system setting program of X after the gauge head of grating displacement sensor is calibrated with ring standard gauge; Open the communication program of setting up in the computer, open orifice plate opening diameter and orifice plate roundness measurement program then;
D, under the control of computer program, X rotates to drive stepping motor 21, X moves on X-direction to the gauge head 16 of grating displacement sensor is corresponding, carries out the parameter measurement of orifice plate opening diameter and orifice plate circularity automatically; In measuring process, Y also can rotate under computer program control to drive stepping motor 22, and the base of rotary table is moved on Y direction with respect to pedestal, makes X record the length value L of two strings to the gauge head of grating displacement sensor
1And L
2, utilize Y to the H value (system imports in being provided with) that moves, then can be by formula
d
m=d
0+ { L
1 2+ [H
2+ (L
2/ 2)
2-(L
1/ 2)
2]
2/ H
2}
1/2Automatically calculate opening diameter d by computing machine
mWith circularity Δ d, avoided in inside diameter measurement, backtracking the troublesome operation of turning point.
F, notebook computer calculate the measurement result of orifice plate opening diameter and orifice plate circularity automatically, and are saved to Computer Database.
2, the measurement of the depth of parallelism of orifice plate thickness and upstream and downstream end face and upstream face flatness:
A, X shifted to an end of portal frame guide rail to grating displacement sensor 11, make Z fall on the table top 3 of rotary table (table top of this worktable is through milled processed, as the relative datum face of measurement plane degree and the depth of parallelism, thickness) to the gauge head 17 of grating displacement sensor again;
B, in notebook computer, open flatness and measurement of paralleism program;
C, under the control of computer program, Z rotates to drive stepping motor 23, Z is corresponding to the Z-direction action to the gauge head 17 of grating displacement sensor, measures automatically; In measuring process, gauge head 17 takes off Z with table plane
0Be worth one group of data; To orifice plate measured section 1, this measured section is about 1/3rd of height of weir to the gauge head 17 of grating displacement sensor for mobile Z after measuring a week; On orifice plate measured section 2, this measured section is about 2/3rds places of height of weir to the gauge head 17 of grating displacement sensor for mobile again Z after measuring a week; Finish until measurement, notebook computer sends measures the signal that finishes; In addition, in above-mentioned measuring process, under the control of computer program, rotation drive stepping motor 24 can be rotated in good time, and the corresponding table top 3 of rotary table that makes rotates, and cooperates Z to measure to the gauge head 17 of grating displacement sensor;
D, notebook computer calculate the depth of parallelism of orifice plate thickness and upstream and downstream end face and the measurement result of upstream face flatness automatically, and are saved to Computer Database.
3, the perforate cylindrical portions may measurement of length of orifice plate:
A, remove Z, measuring microscope 10 is moved to the tapping of tested orifice plate 15, and the 90 degree catoptrons of the special use in the microscope are gone in the light path to grating displacement sensor 15; Regulate measuring microscope 10 with lifting handwheel in the microscope, make illuminating ray direct irradiation by catoptron on the perforate length tested surface of orifice plate perforate cylindrical portions may; Regulate lifting handwheel and focusing handwheel, make microscope can in the visual field, observe measured perforate cylindrical portions may clearly profile resemble;
B, rotation microscope microdrum make in the visual field any groove in the 0.1mm graticule aim at the left side (the right) edge of profile elephant, reading numerical values a from the 0.1mm window and in the micron window
1Rotate microdrum again, make the right (left side) of any groove aligning profile elephant in the 0.1mm window, equally reading numerical values a from the 0.1mm window and in the micron window
2, the difference a of this twice reading
2-a
1, be the length of measured orifice plate perforate cylindrical portions may; Measurement result is imported notebook computer preserves.
4, the measurement of the acutance of orifice plate upstream face ingress edge:
A, shift out 90 in measuring microscope degree catoptron, in the measuring microscope 135 degree catoptron is changed in the microscope light path, regulate microscope, incident ray is directly impinged upon on the sharp edge of upstream face perforate inlet, allow the clear-cut imaging of measured inlet sharp edge in visual field central authorities;
B, one week of rotary table, in the visual field, to observe and find out orifice plate upstream face verge of opening sharp edge wearing and tearing maximum position, stop table is rotated, and transfers the profile of sharp edge wearing and tearing in the clear visual field to resemble again;
C, rotate microdrum, make in the 0.1mm window any groove aim at the left side (the right) peak of profile elephant, reading numerical values a from the 0.1mm window and in the micron window
1Rotate microdrum again, make the peak on the right (left side) of any groove aligning profile elephant in the 0.1mm window, reading numerical values a from the 0.1mm window and in the micron window
2The difference of twice reading is the width of measured orifice plate upstream face perforate ingress edge wearing and tearing, its acutance
Measurement result is imported notebook computer preserves.
After above surveying work is finished, get final product operating computer, print measurement result or test certificate.
In addition, according to actual needs, can also be on the pedestal 1 of present embodiment the installation surface roughness sensor so that the surfaceness of measuring diaphragm.
Measuring instrument novel structure in the present embodiment, compactness, the measuring accuracy height, practical; Its volume little (long 430mm, wide 200mm, high 300mm), (complete unit heavy 40Kg) in light weight is easy to carry, and is applicable to that stationary applica-tions and mobile occasion measure the multiparameter of orifice plate.
Claims (2)
1, a kind of portable orifice-plate automatic measuring instrument, has pedestal, orifice plate fixed sturcture and measuring mechanism, the orifice plate fixed sturcture, it is characterized in that pedestal is provided with rotary table and computer interface, described rotary table has table top and base, the table top of described rotary table supports up and by the bearing that is arranged on the rotary table base, between the base of pedestal and rotary table, be provided with the Y that cooperatively interacts to the mobile guide structure, described pedestal has the pedestal portal frame guide rail that is positioned at the rotary table top, described pedestal portal frame guide rail along X to setting, described measuring mechanism comprises measuring microscope, X to grating displacement sensor and Z to grating displacement sensor, described measuring microscope, X all is positioned at the top of rotary table to grating displacement sensor to grating displacement sensor and Z, the base of measuring microscope, X all is nested with on described pedestal portal frame guide rail to the base of grating displacement sensor to the base and the Z of grating displacement sensor, X to the gauge head of grating displacement sensor and Z to the gauge head of grating displacement sensor all towards the table top of rotary table, X all is connected with computer interface to the signal output part of grating displacement sensor with Z to the signal output part of grating displacement sensor.
2, automatic measuring instrument as claimed in claim, it is characterized in that described orifice plate fixed sturcture is made of pore, vacuum pump suction interface and communication passage, described pore is arranged on the table top of rotary table, described vacuum pump suction interface and communication passage are arranged on the pedestal, and described pore is connected through communication passage with vacuum pump suction interface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 01257044 CN2539150Y (en) | 2001-12-27 | 2001-12-27 | Portable automatic orifice-plate measurer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 01257044 CN2539150Y (en) | 2001-12-27 | 2001-12-27 | Portable automatic orifice-plate measurer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2539150Y true CN2539150Y (en) | 2003-03-05 |
Family
ID=33665891
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 01257044 Expired - Fee Related CN2539150Y (en) | 2001-12-27 | 2001-12-27 | Portable automatic orifice-plate measurer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2539150Y (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101201239B (en) * | 2006-12-12 | 2010-06-09 | 爱信艾达株式会社 | Thickness determining apparatus |
| CN103727912A (en) * | 2013-12-16 | 2014-04-16 | 安徽华印机电股份有限公司 | Thickness detecting device |
| CN110220433A (en) * | 2019-04-17 | 2019-09-10 | 大连大学 | Lathe shift fork class part integrates measuring point data acquisition method |
-
2001
- 2001-12-27 CN CN 01257044 patent/CN2539150Y/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101201239B (en) * | 2006-12-12 | 2010-06-09 | 爱信艾达株式会社 | Thickness determining apparatus |
| CN103727912A (en) * | 2013-12-16 | 2014-04-16 | 安徽华印机电股份有限公司 | Thickness detecting device |
| CN103727912B (en) * | 2013-12-16 | 2017-01-04 | 安徽华印机电股份有限公司 | Thickness detection apparatus |
| CN110220433A (en) * | 2019-04-17 | 2019-09-10 | 大连大学 | Lathe shift fork class part integrates measuring point data acquisition method |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |