CN2509145Y - Efficient device for emptying storage space as completely as possible - Google Patents

Efficient device for emptying storage space as completely as possible Download PDF

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Publication number
CN2509145Y
CN2509145Y CN 01278089 CN01278089U CN2509145Y CN 2509145 Y CN2509145 Y CN 2509145Y CN 01278089 CN01278089 CN 01278089 CN 01278089 U CN01278089 U CN 01278089U CN 2509145 Y CN2509145 Y CN 2509145Y
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China
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fixed
telescopic boom
swabbing pig
storehouse
hose
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Expired - Fee Related
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CN 01278089
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Chinese (zh)
Inventor
王滨建
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Individual
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Individual
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Abstract

The utility model relates to an efficient cleaner for the warehouse wall. A fixing piece for the top of the warehouse is fixed on the periphery of a manhole door on the top of the warehouse, a suspension bracket of a telescopic boom and a hose winding drum bracket are fixed on the fixing piece for the top of the warehouse, the upper end of the fixing piece for the top of the warehouse is fixed with a revolving handle of the suspension bracket, a hose winding drum is fixed on the hose winding drum bracket, a coil rope rolling set and a coil rope pulley block are fixed on a coil rope rolling set bracket, the coil rope rolling set bracket is fixed on the hose winding drum bracket, a redirection pulley block bracket fixed and provided with a redirection pulley block is fixed on the suspension bracket of the telescopic boom, a redirection pulley is fixed on the hose winding drum bracket, a telescopic boom pull rod and a bending shaft rope pulley set are fixed on the lower end of the suspension bracket of the telescopic boom, one end of a hose is positioned on the hose winding drum, the other end of the hose is connected with the part of cleaner through the redirection pulley block and a hose pulley. No one needs to enter the warehouse by using the utility model, thereby avoiding the damage to people caused by collapse, choke, chemical substances and inflammable and explosive goods. The utility model adopts a hundred percent restoring, designing and storing ability. Storage vaults or the warehouses with different shapes can be cleaned. The utility model has the advantages of on-line warehouse cleaning and portable designing. The material cleaned from the warehouse can be entered into the system and recycled.

Description

Efficient storehouse wall swabbing pig
Technical field
The utility model relates to the clear storehouse device of a kind of storage vault or technology feed bin, particularly a kind of efficient storehouse wall swabbing pig.
Background technology
At present, the storage vault of domestic different shape and various versions or technology feed bin are after long-time the use, thicker material is detained in the capital on storehouse wall or bulkhead, cause the storage power in storehouse or storehouse to reduce, the materials inside that also can influence storehouse or storehouse flows, even causes stopping production.The material that the storehouse that has is detained is very thick, and has certain intensity, is difficult to clean out.In order to recover the storage power in these storehouses, must regularly clear up effectively.Traditional clear storehouse mode is that the people enters in the storehouse, is sling to be suspended in manual clear material in the storehouse, and this is an extremely dangerous job, and cleaning effect is bad.On the one hand, the delay material that has slump to get off at any time can't ensure the person and life security; On the other hand, the place that the people can touch is very limited, and the material that is detained on the wall of most storehouses can not be cleared up.For a long time, the storehouse problem is perplexing enterprises such as numerous cement mill, stope, grain storehouse always clearly.
Summary of the invention
Technical problem to be solved in the utility model is: adopt the clear storehouse of machinery mode, only need people's remote manipulation on the top, storehouse, just can safety, effectively on the wall of whole storehouse all are detained materials and clean out, and can 100% recover the efficient storehouse wall swabbing pig of the design storage power of storage vault.
The technical scheme that the utility model adopted is: a kind of efficient storehouse wall swabbing pig, it is characterized in that including top, storehouse connecting element, the telescopic boom suspension bracket, the suspension bracket rotary handle, turn a pulley set, the telescopic boom pull bar, hose reel, the hose reel support, the changed course pulley, serving rolls group, serving rolls pack support, the serving assembly pulley, the changed course assembly pulley, changed course assembly pulley support, compressed-air hose, hose sheave and swabbing pig part, the concrete connection is: top, storehouse connecting element is fixed on top, storehouse manhole aperture of door periphery, the telescopic boom suspension bracket is fixedly hung on the intermediate beam of top, storehouse connecting element, with the hose reel support be the two ends that the supporting leg of the hose reel support of one is fastened in the intermediate beam of top, storehouse connecting element, there is detouchable suspension bracket rotary handle the upper end of telescopic boom suspension bracket, hose reel is fixed on the hose reel support, serving rolls group, the serving assembly pulley is fixed on serving and rolls on the pack support, and rolling pack support, serving is fixed on hose reel support and the supporting leg thereof, the changed course assembly pulley support that is fixed with the changed course pulley is fixed on telescopic boom suspension bracket place, the changed course pulley is fixed on the hose reel support, telescopic boom pull bar and turn the lower end that a pulley set is fixed on the telescopic boom suspension bracket, compressed-air hose one end is positioned at the hose reel place, again by the changed course assembly pulley, hose sheave connects the swabbing pig part at the other end.
Efficient storehouse wall swabbing pig adopts the clear storehouse of machinery mode, does not need the people to enter in the storehouse, and the people just can the remote manipulation swabbing pig on the top, storehouse, avoided because the material that collapses, suffocate, personnel that chemical substance, material such as inflammable and explosive cause injure and fatal risk.Energy 100% ground recovers the design storage power of bank.Telescopic boom and pneumatic blowing type swabbing pig can cover whole storehouse wall flexibly, and telescopic boom can be around 360 ° of storehouse wall rotations, and 50 meters of swabbing pig liftables are applicable to storage vault or the storehouse of clearing up difformity, different structure form and different size.Can finish storehouse work clearly efficiently, rapidly.Swabbing pig is a kind of pneumatic blowing type, by compressed air, the pilot blade that promotes swabbing pig drives cleaning pipe high speed revolution, and constantly impacts, lashes, smashes the material that is detained on the wall of storehouse by cleaning head, pressurized air is constantly discharged from cleaning head simultaneously, and the storehouse wall is cleaned out.The material of clearing up does not pollute, and the system that can enter utilizes again, and the benefit that these materials bring maybe can satisfy the cleaning expense that this storehouse took place.According to the actual conditions needs, clear storehouse also can stop production.Promptly under the situation of storehouse charging simultaneously, discharging, cleaning storehouse wall is cleared up storehouse wall efficient height.This is that artificial clear storehouse can't be realized.Portable design adopts lightweight material, is easy to carrying, assembling and dismounting.The electrostatic prevention design also is applicable to inflammable, explosive material bank cleaning, as coal dust storehouse, cereal storehouse etc.
Description of drawings
Fig. 1 is the utility model integral structure scheme drawing
Fig. 2 is a hammerlock device structural representation
Fig. 3 is the swabbing pig structural representation
Wherein: 1. swabbing pig, 2. cleaning head, 3. cleaning pipe; 4. compressed-air hose, 5. the telescopic boom pull bar 6. turns a pulley set; 7. hose sheave, 8. contact protection bar, 9. telescopic boom stay cord; 10. hammerlock device, 11. hammerlock device stay cords, 12. changed course assembly pulleys; 13. changed course assembly pulley support, 14. telescopic boom suspension brackets, 15. suspension bracket rotary handles; 16. top, storehouse connecting element, 17. hose reels, 18. hose reel supports; 19. serving rolls group, 20. serving assembly pulleys, and 21. servings roll pack support; 22. the changed course pulley, 23. illumination monitoring devices, 24. valves; 25. pilot blade, 26. hollow shafts, 27. antifriction-bearing boxs; 28. the pin pearl, 29. springs, 30. hammerlock device pull bars; 31. lock dog; 32. the swabbing pig housing, the supporting leg of 33. hose reel supports, the intermediate beam of top, 34. storehouse connecting element
The specific embodiment
As shown in Figure 1, efficient storehouse wall swabbing pig, include top, storehouse connecting element 16, telescopic boom suspension bracket 14, suspension bracket rotary handle 15, turn a pulley set 6, telescopic boom pull bar 5, hose reel 17, hose reel support 18, changed course pulley 22, serving rolls group 19, serving rolls pack support 21, serving assembly pulley 20, changed course assembly pulley 12, changed course assembly pulley support 13, compressed-air hose 4, hose sheave 7 and swabbing pig part, the concrete connection is: top, storehouse connecting element 16 is fixed on top, storehouse manhole aperture of door periphery, telescopic boom suspension bracket 14 is fixedly hung on the intermediate beam 34 of top, storehouse connecting element 16, with the hose reel support be the two ends that the supporting leg 33 of the hose reel support 18 of one is fastened in the intermediate beam 34 of top, storehouse connecting element 16, there is detouchable suspension bracket rotary handle 15 upper end of telescopic boom suspension bracket 14, hose reel 17 is fixed on the supporting leg 33 of hose reel support 18, serving rolls group 19 and serving assembly pulley 20 is fixed on serving and rolls on the pack support 21, and serving rolls pack support 21 are triangular supports, and be fixed on hose reel support 18 and the supporting leg 33 thereof, the changed course assembly pulley support 13 that is fixed with changed course assembly pulley 12 is fixed on telescopic boom suspension bracket 14 places, changed course pulley 22 is fixed on hose reel support 18, telescopic boom pull bar 5 and turn the lower end that a pulley set 6 is fixed on telescopic boom suspension bracket 14, compressed-air hose 4 one ends are positioned at hose reel 17 places, again by changed course assembly pulley 12, hose sheave 7 connects the swabbing pig part at the other end.Telescopic boom pull bar 5 is by 10 controls of hammerlock device.
As shown in Figure 2, hammerlock device 10 includes hammerlock device stay cord 11, pin pearl 28, spring 29, hammerlock device pull bar 30, lock dog 31, one end of hammerlock device stay cord 11, hammerlock device pull bar 30, the lock dog 31 that has a groove link to each other successively, spring housing is on hammerlock device pull bar 30, pin pearl 28 is stuck in the both sides of lock dog 31, the other end of hammerlock device stay cord 11 by turn a pulley set 6, changed course pulley 22 is fixed on serving and rolls group 19 places.Hammerlock device 10 also links to each other with telescopic boom stay cord 9, and telescopic boom stay cord 9 by the changed course assembly pulley 12 link serving roll the group 19 places.As shown in Figure 1, the utility model adopts the telescopic boom pull bar 5 of three joint different cross section sizes, first segment is inserted in second joint, second joint is inserted in the 3rd joint, have severally to pin-and-hole in the corresponding position, both sides of second joint and the 3rd joint telescopic boom pull bar 5, two hammerlock devices 10 pin first segments and second and save telescopic boom pull bar 5.
As shown in Figure 3, the cleaning part includes swabbing pig 1, cleaning pipe 3, cleaning head 2, and cleaning pipe 3 one ends connect swabbing pig 1, and the other end connects cleaning head 2.Swabbing pig 1 includes valve 24, pilot blade 25, hollow shaft 26, antifriction-bearing box 27, housing 32, valve 24 is fixed on the top of housing 32, it links to each other with compressed-air hose 4, pilot blade 25 links to each other with hollow shaft 26 in housing 32, antifriction-bearing box 27 is placed in hollow shaft 26 places, the other end of hollow shaft 26 stretches out housing 32, and links to each other with cleaning pipe 3.
And for example shown in Figure 1, an end that is positioned at swabbing pig at telescopic boom pull bar 5 is provided with contact protection bar 8, and the end that telescopic boom pull bar 5 is positioned at swabbing pig is provided with the illumination monitoring device.
Principle of work of the present utility model is as follows:
Clear material process should be progressively from bottom to top, and portion expects clearly from level to level inwards from the surface.At first the connecting element 16 of efficient storehouse wall swabbing pig is fixed on top, storehouse manhole aperture of door periphery, efficient storehouse each parts of wall swabbing pig after having assembled, the top, storehouse are put into the storehouse, telescopic boom suspension bracket 14 is fixedly hung on the intermediate beam of top, storehouse connecting element 16 then, again two supporting legs 33 of hose reel support 18 are fastened in the two ends of the intermediate beam of top, storehouse connecting element 16, and connect securely, open illumination monitoring device 23.
Pulling first segment hammerlock device stay cord 11, lock dog 31 moves in hammerlock device 10, with spring 29 compressions, pull on hammerlock device stay cord 11 again, under the mutual action of telescopic boom pull bar wall and hammerlock wall, pin pearl 28 is pushed in lock dog 31 grooves, and telescopic boom pull bar 5 begins to move, and first segment hammerlock device 10 is opened.Rotate serving and roll group 19, slowly loosen the stay cord 9 of hammerlock device stay cord 11, telescopic boom, first segment telescopic boom pull bar 5 (referring to telescopic boom right-hand member section pull bar in the drawings) is emitted.Open the second joint hammerlock device 10 again, slowly loosen 5 (referring to telescopic boom interlude pull bar in the drawings) of hammerlock device stay cord 11, the second joint telescopic boom pull bars and emit.Diameter and institute's clear position according to the storehouse, after determining that telescopic boom 5 is emitted length, and then, the pin-and-hole on the hammerlock device 10 being alignd with telescopic boom pull bar 5 pin-and-holes according to the mark on the hammerlock device stay cord 11, violent pine is hammerlock device stay cord 11 once, make and be compressed spring 29 elongations, promote lock dog 31, under the effect on lock dog 31 groove slopes, pin pearl 28 is released the pin-and-hole of putting into telescopic boom pull bar 5, hammerlock device 10 cuts out, the pinning that is fixed of the pull bar 5 of telescopic boom.Rotate serving again and roll 19 telescopic boom stay cord 9 rolled, the telescopic boom head end slowly lifts, and rotates hose reel 17 simultaneously, put down swabbing pig 1 to the lower end of clear Ku Bi position, cleaning head 2 one terminations of device 1 to be cleaned contact on the wall of storehouse till the material.
Feed pressurized air to flexible pipe 4, the pilot blade 25 of swabbing pig is under pressurized air promotes, drive cleaning pipe 3 high speed revolutions, and constantly impact, lash, smash the material that is detained on the wall of storehouse, simultaneously cleaning head 1 continuous ejection pressurized air cleaning storehouse wall by cleaning head 2.Rotate hose reel 17 and promote swabbing pig 1 at leisure, just the storehouse wall of this position can be cleaned out from top to bottom.
Swabbing pig 1 is put into bottom, the clear Ku Bi position of institute, and Rotary hanging frame rotary handle 15 makes telescopic boom 5 rotate an angle around the storehouse wall, constantly repeats above-mentioned swabbing pig action, and telescopic boom 5 is rotated around the storehouse wall.When swabbing pig 1 bottom-up clear material, and after the storehouse wall rotated a week, it was clean to be about to the wall cleaning of whole storehouse, finishes cleaning works.
If the storeroom on cleaning head of swabbing pig 12 and the storehouse wall is apart from improper, can control by the angle of telescopic boom stay cord 9 adjusting telescopic booms 5 or the length of adjusting telescopic boom.Material is thicker and harder if the storehouse wall is detained, and swabbing pig 1 should be from bottom to top, and portion expects clearly from level to level inwards from the surface.

Claims (8)

1. efficient storehouse wall swabbing pig, it is characterized in that including top, storehouse connecting element (16), telescopic boom suspension bracket (14), suspension bracket rotary handle (15), turn a pulley set (6), telescopic boom pull bar (5), hose reel (17), hose reel support (18), changed course pulley (22), serving rolls group (19), serving rolls pack support (21), serving assembly pulley (20), changed course assembly pulley (12), changed course assembly pulley support (13), compressed-air hose (4), hose sheave (7) and swabbing pig part, the concrete connection is: top, storehouse connecting element (16) is fixed on top, storehouse manhole door periphery, telescopic boom suspension bracket (14) is fixedly hung on the intermediate beam (34) of top, storehouse connecting element (16), the supporting leg (33) of hose reel support (18) is fastened in the two ends of the intermediate beam (34) of top, storehouse connecting element (16), the upper end of telescopic boom suspension bracket (14) also has detouchable suspension bracket rotary handle (15), hose reel (17) is fixed on the supporting leg (33) of hose reel support (18), serving rolls group (19) and serving assembly pulley (20) and is fixed on serving and rolls on the pack support (21), and serving rolls pack support (21) is a triangular supports, and be fixed on hose reel support (18) and the supporting leg (33) thereof, the changed course assembly pulley support (13) that is fixed with changed course assembly pulley (12) is fixed on telescopic boom suspension bracket (14) and locates, changed course pulley (22) is fixed on the hose reel support (18), telescopic boom pull bar (5) and turn the lower end that a pulley set (6) is fixed on telescopic boom suspension bracket (14), compressed-air hose (4) one ends are positioned at hose reel (17) to be located, again by changed course assembly pulley (12), hose sheave (7) connects the swabbing pig part at the other end.
2. efficient storehouse according to claim 1 wall swabbing pig is characterized in that the cleaning part includes swabbing pig (1), cleaning pipe (3), cleaning head (2), and cleaning pipe (3) one ends connect swabbing pig (1), and the other end connects cleaning head (2).
3. efficient storehouse according to claim 1 wall swabbing pig, it is characterized in that swabbing pig (1) includes valve (24), pilot blade (25), hollow shaft (26), antifriction-bearing box (27), body shell (32), valve (24) is fixed on the top of housing (32), it links to each other with compressed-air hose (4), pilot blade (25) links to each other with hollow shaft (26) in housing (32), antifriction-bearing box (27) is placed in hollow shaft (26) and locates, the other end of hollow shaft (26) stretches out housing (32), and links to each other with cleaning pipe (3).
4. efficient storehouse according to claim 1 wall swabbing pig is characterized in that telescopic boom pull bar (5) is to be controlled by hammerlock device (10).
5. efficient storehouse according to claim 1 wall swabbing pig, it is characterized in that hammerlock device (10) includes hammerlock device stay cord (11), pin pearl (28), spring (29), hammerlock device pull bar (30), has the lock dog (31) of groove, one end of hammerlock device stay cord (11), hammerlock device pull bar (30), lock dog (31) link to each other successively, spring housing is on hammerlock device pull bar (30), pin pearl (28) is stuck in the both sides of lock dog (31), and the other end of hammerlock device stay cord (11) is fixed on serving and rolls group (19) and locate by turning a pulley set (6), changed course pulley (22).
6. efficient storehouse according to claim 1 wall swabbing pig is characterized in that hammerlock device (10) also links to each other with telescopic boom stay cord (9), and telescopic boom stay cord (9) is linked serving by changed course assembly pulley (12) and rolled group (19) and locate.
7. efficient storehouse according to claim 1 wall swabbing pig is characterized in that an end that is positioned at swabbing pig at telescopic boom pull bar (5) is provided with contact protection bar (8).
8. efficient storehouse according to claim 1 wall swabbing pig is characterized in that an end that is positioned at swabbing pig at telescopic boom pull bar (5) is provided with illumination monitoring device (23).
CN 01278089 2001-12-13 2001-12-13 Efficient device for emptying storage space as completely as possible Expired - Fee Related CN2509145Y (en)

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Application Number Priority Date Filing Date Title
CN 01278089 CN2509145Y (en) 2001-12-13 2001-12-13 Efficient device for emptying storage space as completely as possible

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Application Number Priority Date Filing Date Title
CN 01278089 CN2509145Y (en) 2001-12-13 2001-12-13 Efficient device for emptying storage space as completely as possible

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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102344023A (en) * 2010-09-06 2012-02-08 建材轻机集团北新机械有限公司 Balance type cleaning machine for large-size cement silo
CN103394479A (en) * 2013-08-15 2013-11-20 蚌埠玻璃工业设计研究院 Method for clearing material lumps on cylinder wall of cylinder warehouse
CN105173794A (en) * 2015-09-14 2015-12-23 中国矿业大学 Rocker arm type coal bunker cleaning machine for accumulated coal in coal bunker and cleaning method thereof
CN106142103A (en) * 2016-08-26 2016-11-23 绵阳钢猫科技有限公司 Intelligence Qing Ku scale removal robot
CN106217392A (en) * 2016-08-26 2016-12-14 绵阳钢猫科技有限公司 The rotary extension system matched with clear storehouse scale removal power set
CN106629146A (en) * 2016-12-12 2017-05-10 山西龙舟输送机械有限公司 Powdery material warehouse cleaning machine
CN108190271A (en) * 2018-03-06 2018-06-22 福建工程学院 A kind of clear library facilities of adaptive cement bunker
CN110038865A (en) * 2019-04-25 2019-07-23 四川义德智慧科技有限公司 A kind of automation silo sewage disposal apparatus
CN111137704A (en) * 2019-12-31 2020-05-12 绵阳钢猫科技有限公司 A clear storehouse of intelligence storehouse wall machine for cement storehouse
CN112317479A (en) * 2020-10-14 2021-02-05 华侨大学 Powder storehouse sweeper convenient and fast to use and light in weight
CN112678567A (en) * 2020-12-18 2021-04-20 山东企帮科技咨询服务有限公司 Cement silo cleaning device and using method thereof
CN113526178A (en) * 2020-04-17 2021-10-22 上海上电漕泾发电有限公司 Thermal power plant ash storehouse cleaning robot system based on differential pressure effect

Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102344023A (en) * 2010-09-06 2012-02-08 建材轻机集团北新机械有限公司 Balance type cleaning machine for large-size cement silo
CN102344023B (en) * 2010-09-06 2013-07-03 建材轻机集团北新机械有限公司 Balance type cleaning machine for large-size cement silo
CN103394479A (en) * 2013-08-15 2013-11-20 蚌埠玻璃工业设计研究院 Method for clearing material lumps on cylinder wall of cylinder warehouse
CN105173794A (en) * 2015-09-14 2015-12-23 中国矿业大学 Rocker arm type coal bunker cleaning machine for accumulated coal in coal bunker and cleaning method thereof
CN105173794B (en) * 2015-09-14 2018-11-06 中国矿业大学 Rocker arm type coal bunker cleaning machine for accumulated coal in coal bunker and cleaning method thereof
CN106142103B (en) * 2016-08-26 2018-08-03 绵阳钢猫科技有限公司 Intelligent Qing Ku scale removal robot
CN106217392A (en) * 2016-08-26 2016-12-14 绵阳钢猫科技有限公司 The rotary extension system matched with clear storehouse scale removal power set
CN106142103A (en) * 2016-08-26 2016-11-23 绵阳钢猫科技有限公司 Intelligence Qing Ku scale removal robot
CN106629146A (en) * 2016-12-12 2017-05-10 山西龙舟输送机械有限公司 Powdery material warehouse cleaning machine
CN106629146B (en) * 2016-12-12 2023-05-16 山西龙舟输送机械有限公司 Powder material warehouse cleaner
CN108190271A (en) * 2018-03-06 2018-06-22 福建工程学院 A kind of clear library facilities of adaptive cement bunker
CN110038865A (en) * 2019-04-25 2019-07-23 四川义德智慧科技有限公司 A kind of automation silo sewage disposal apparatus
CN111137704A (en) * 2019-12-31 2020-05-12 绵阳钢猫科技有限公司 A clear storehouse of intelligence storehouse wall machine for cement storehouse
CN113526178A (en) * 2020-04-17 2021-10-22 上海上电漕泾发电有限公司 Thermal power plant ash storehouse cleaning robot system based on differential pressure effect
CN112317479A (en) * 2020-10-14 2021-02-05 华侨大学 Powder storehouse sweeper convenient and fast to use and light in weight
CN112317479B (en) * 2020-10-14 2023-12-29 华侨大学 Powder warehouse cleaning machine convenient to use and light in weight
CN112678567A (en) * 2020-12-18 2021-04-20 山东企帮科技咨询服务有限公司 Cement silo cleaning device and using method thereof

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