CN2437408Y - Binary mix material floatation device - Google Patents

Abstract

The utility model provides a binary mixture floatation separating device which comprises a separating box 12 containing separating liquid 4, wherein a feeding stirring component is arranged under the feed port 2 of the separating box. Mixtures entering the separating box are immersed in the separating liquid under the stirring action of the feeding stirring component. By floatation, light materials in the mixtures floats upward and is discharged from an upper discharge port 13 on the separating box, and heavy materials sink down and is discharged from a lower discharge port 6 on the separating box. The separating device has the advantages of high separating efficiency, high productive efficiency and wide application range, and is suitable for continuous and large industrial production.

Description

A kind of binary mixture material floatation separator

The utility model relates to a kind of separator of mixed material, further, relates to a kind of device that utilizes floatation that mixed material is separated.

Separating mixture is varied, and wherein flotation partition method is that mixed material is immersed in the parting liquid according to the density difference of mixed material, and the weight feed separation is come.The device that utilizes floatation that mixed material is separated yet there are no bibliographical information in particular for the device of waste plastics FLOTATION SEPARATION.At present, the technology that waste plastics recovery utilizes again not only can reduce " white pollution " can also energy savings, so more and more be subject to people's attention.But the classification of waste plastics is a prerequisite of recycling technology, also is a difficult problem of recycling technology simultaneously.Usually, people are the classification by naked eyes are differentiated, waste plastics is finished in manual go-no-go.Also have plenty of waste plastics is immersed in the parting liquid, the artificial salvaging classified behind the standing sedimentation.But these method efficient are low, labour intensity big, the go-no-go rate is not high, and are unfavorable for the extensive continuity production that waste plastics recovery utilizes again.

The purpose of this utility model provides a kind of mixed material floatation separator of simple in structure, processing ease, its separative efficiency height, production efficiency is high and be applicable to continuously, large-scale production.

Binary mixture material floatation separator of the present utility model is achieved in that

This separation device includes a separator box, and parting liquid is housed in the separator box.The top of this separator box one end is provided with charging aperture, and the below of charging aperture, parting liquid liquid level are provided with the charging mixing component.The other end with respect to the charging mixing component on the separator box is provided with the top discharge mouth, and the bottom of separator box is provided with lower discharge port.The effect of charging mixing component is that mixed material is broken up, and by the disturbance liquid level material is immersed in the parting liquid.Owing to be subjected to the disturbance of charging mixing component and the promotion of parting liquid circulating reflux, the liquid of parting liquid liquid level slowly flows to the top discharge mouth of the charging mixing component other end simultaneously.To be fed the zone of mixing component disturbance be the perturbing area to the liquid level of parting liquid in the separator box, and liquid level milder beyond the perturbing area is for leaving standstill the district.Mixed material enters separator box from charging aperture, after the stirring of charging mixing component is immersed in parting liquid, leaves standstill the district from the liquid surface fluctuation district flow direction.Leaving standstill the district by the flotation layering, the light material in the mixed material floats on liquid level and discharges through the top discharge mouth, and heavy burder is discharged through lower discharge port at the bottom of being sunken to separator box.

In this separator, can adopt stirring wheel as the charging mixing component.The central axis of stirring wheel and parting liquid liquid level.The blade front end of stirring wheel is not in parting liquid.It is not preferably dentalation to reduce the resistance of asking with liquid in the part of liquid level.Blade is not in the degree of depth≤2cm of liquid level.Stirring wheel can will be broken up from the mixed material of charging aperture input, and by blade disturbance liquid level material fully is immersed in the parting liquid.The rotating speed of stirring wheel should not be too fast, otherwise can enlarge the perturbing area, accelerate flow stream velocity and influence separating effect.Rotating speed≤the 500rpm of general stirring wheel.

In order to improve separating effect, can add the balance baffle plate that a cross section is anti-L type in the front of charging mixing component, with the perturbing area of liquid level with leave standstill and separate out, reduced mutual interference, making material leave standstill the district at liquid level can separate by sufficient standing.The liquid level of charging mixing component place one side is the perturbing area, and remaining liquid level is for leaving standstill the district, the horizontal segment of plate washer [11] be close to parting liquid leave standstill the district liquid level and with the top discharge mouth on same horizontal plane.

The upper and lower discharging opening of separator box all is connected with a sieve plate that has a sieve aperture outward, and the top of sieve plate is provided with a thumb wheel that has blade.The material of separating flows out and the sieve plate of flowing through through last lower discharge port respectively with parting liquid.Parting liquid is leached by the sieve aperture on the sieve plate, and material is scanned out from sieve plate by thumb wheel.The central axis of thumb wheel is parallel with the parting liquid liquid level and perpendicular to the direction of Flow of Goods and Materials.The excircle of thumb wheel preferably contacts with sieve plate, that is to say that thumb wheel blade top should contact with sieve plate, so that the scanning out and the filtration of parting liquid of material.But the contacted arc length of thumb wheel and sieve plate is not more than 2/5 thumb wheel excircle girth, otherwise also is not easy to scanning out of material.The front end of thumb wheel blade can stud with length and be not less than the wedge shape medium-soft panel of 10-20mm or be fixed with the bristle brush of length at 15～30mm, so that the thumb wheel blade contacts with the tight of sieve plate.The material of medium-soft panel is chosen as rubber.Its shape is preferably wedge shape, and promptly the end and the blade that are connected with blade of medium-soft panel is wide, and it is narrower that the width of the other end is wanted, and such shape helps to improve the intensity of panel, is convenient to scanning out of material.In order better parting liquid to be leached, sieve aperture should gather on the sieve plate.

The lower discharge port of separator box can be provided with an outlet gap and adjust plate, regulates the size of lower discharge port, and control separated liquid stream output is flat with liquid level and the horizontal saliva of top discharge mouth that keeps separator box, is convenient to the outflow of light material from the top discharge mouth.

Enough districts of leaving standstill to be arranged, so that the sufficient standing of mixed material separates in this separator.So the length and width size of separator box should be length-width ratio 〉=3.

Binary mixture material floatation separator of the present utility model is according to the density difference of mixed material it to be separated.This device is particularly suitable for density contrast 〉=1.5g/cm ³The separation of material.From the shape of mixed material, this device is fit to separating of materials such as film, sheet material and shot-like particle.Mixed material to be separated should be washed earlier after alkali cleaning is the decontamination degreasing, adds this separator through pulverizing.If mixed material is the film or the sheet material of similar waste plastics, preferably it is ground into≤small pieces of 25 * 25mm add separator again.

The employed parting liquid of this separation device is that the density according to mixed material to be separated disposes.The density of parting liquid should be littler than the density of heavy burder in the mixed material, and is bigger than the density of light material.Preferably near light density of expecting, to guarantee good separating effect.Parting liquid generally is solvent with water, can add solution density conditioning agent, surfactant etc. according to the quality of density, different in kind and the separating effect of institute's separation of material.Adding density adjuster is in order to regulate the density of parting liquid, to make it to meet the requirement of FLOTATION SEPARATION.Density adjuster generally can adopt the inorganic salts of sodium soluble in water, magnesium, calcium etc., as sodium chloride, magnesium chloride, sodium nitrate etc.When mixed material to be separated is hydrophobic material such as plastics, need in parting liquid, add surfactant, to improve the surface-active of mixed material, guarantee that mixed material can be infiltrated in the parting liquid fully.Surfactant comprises primary amine salt, Negel, long-chain fatty alcohol, APEO, polycarboxylate of the hydrophilic radical that has carboxyl, hydroxyl, amido etc. etc.The addition of materials such as solution density conditioning agent, surfactant can be regulated according to kind, density difference and the separating effect quality of mixed material.

In addition, separator of the present utility model can be combined with the parting liquid circulatory system, will collect and recycle from the parting liquid that sieve plate leaches, as using circulating pump etc.The transmission of this device all can be adopted the mode of electronic transmission.This device can also connect computer automatic control system, and whole lock out operation is carried out automation control.

This device not only can the separating binary material, and after its series connection, according to the density of material, the parting liquid of suitable density is selected in each unit, can carry out the FLOTATION SEPARATION of multi-component masses.

Simple in structure, the processing ease of binary mixture material floatation separator of the present utility model, the separation process of mixed material is continuous, and the separative efficiency Gao Keda of material is more than 90%.The production efficiency height of this separator is applicable to continuous, large-scale industrial production.This device scope of application is more extensive.Except being mainly used in the separation of mixed plastic, can also be used for purifying as the flotation of kernel size, the separation of kernel shell, the kernel decortication of food processing industry; The purification FLOTATION SEPARATION of Chinese herbal medicine (as separating of Snakegourd Fruit and Snakegourd Fruit); Refuse classification (the heavy metal material separates with the light metal material) etc.This device is done change slightly at the parts of upper and lower discharging opening, just can be used as the corollary apparatus of wastewater treatment.As long as separating, the different material of above industry select for use suitable flotation fluid and suitable subsidiary engine configuration can reach the purpose of feed separation.

Further narrate the utility model in conjunction with the accompanying drawings with embodiment below, scope of the present utility model is not subjected to the restriction of these embodiment.Scope of the present utility model proposes in claims.

Fig. 1 is the side perspective schematic diagram of a kind of device of the present utility model.

Floatation separator as shown in Figure 1, wherein the length-width ratio of separator box 12 is 4.Parting liquid 4 is housed in the separator box 12.The top of separator box 12 1 ends is provided with charging aperture 2, and the top of charging aperture 2 is connected with hopper 1.The next door of charging aperture 2 is provided with the inlet 10 of circulation parting liquid.The below of charging aperture 2, parting liquid liquid level are provided with stirring wheel 3.The central axis of stirring wheel 3 is parallel with the parting liquid liquid level.The rotating speed of stirring wheel 3 is 300rpm.The blade of stirring wheel 3 is not a dentalation in the part of liquid level, and its length is 2cm.The other end with respect to stirring wheel on the separator box 12 is provided with top discharge mouth 13.The place ahead of stirring wheel 3 is equipped with the balance plate washer 11 that the cross section is anti-L type.This plate washer separates out the perturbing area of parting liquid liquid level with leaving standstill, the liquid level of place one side of stirring wheel 3 is the perturbing area, and remaining liquid level is for leaving standstill the district.The horizontal segment of plate washer 11 is close to the liquid level that parting liquid leaves standstill the district, and with top discharge mouth 13 on same horizontal plane.Sedimentation for the ease of heavy burder is concentrated, and the casing of top discharge mouth below 13 of separator box 12 is taper structure, and the lowermost end of taper structure is that the lowermost end of separator box 12 is provided with lower discharge port 6.The upper and lower discharging opening of separator box 12 connects sieve plate 7 outward respectively.Gather on the sieve plate 7 and be the sieve aperture that equilateral triangle is arranged.The material that flows out for the ease of discharging opening flows on sieve plate 7, and sieve plate 7 is tiltably-mounted.The upper end of sieve plate 7 is connected with discharging opening, and the lower end of sieve plate 7 is provided with a thumb wheel 8 that has blade.The central axis of thumb wheel 8 is parallel with the parting liquid liquid level and perpendicular to the direction of Flow of Goods and Materials.The blade top of thumb wheel 8 is fixed with the bristle brush that length is 20mm.Thumb wheel 8 is of a size of 2/5 of thumb wheel 8 excircle girths with sieve plate 7 contacted arc length.The below of sieve plate 7 is provided with the collecting box 9 of parting liquid.The lower discharge port 6 of separator box 12 is provided with outlet gap and adjusts plate 5.It regulates the size of lower discharge port, and control separated liquid stream output is convenient to the outflow of light material from the top discharge mouth with the liquid level that keeps separator box.

When mixed material from hopper 1 when charging aperture 2 adds separator boxs 12, at first be fed mouthful stirring wheel 3 of below and break up, and fully be immersed in the parting liquid 4 by the perturbation action of stirring wheel.Owing to be subjected to the disturbance of stirring wheel, the liquid of the parting liquid liquid level discharging opening 13 that makes progress slowly flows.Mixed material leaves standstill the district along with liquid level flows from the liquid surface fluctuation district through overbalance plate washer 11 flow directions.Leaving standstill the district by the flotation layering, the light material in the mixed material swims on the liquid level through top discharge mouth 13 and discharges, and heavy burder sinks and slides along the skew wall of separator box wedge type casing and concentrates on lower discharge port 6 discharges.The material that flows out through upper and lower discharging opening 13,6 flows along the sieve plate 7 that tilts respectively.The incidental parting liquid of material is leached by the sieve aperture on the sieve plate 7 and is collected by parting liquid collecting box 9, by circulating pump, adds separator box 12 by circulation parting liquid inlet 10 and recycles.Material is scanned out from sieve plate by thumb wheel 8.Thus, mixed material light, weigh two components and obtain separating through separator of the present utility model.

Claims (9)

1. binary mixture material floatation separator, include separator box [12], the top of these separator box [12] one ends is provided with charging aperture [2], parting liquid [4] is housed in the separator box [12], it is characterized in that: the below of charging aperture [2], the parting liquid liquid level is provided with the charging mixing component, the other end with respect to the charging mixing component on the separator box is provided with top discharge mouth [13], the bottom of separator box [12] is provided with lower discharge port [6], mixed material enters separator box [12] from charging aperture [2], be immersed in the parting liquid through the stirring of charging mixing component, by flotation, light material in the mixed material floats on the liquid level and discharges through top discharge mouth [13], and heavy burder is discharged through lower discharge port [6] at the bottom of being sunken to separator box.

2. separator according to claim 1, it is characterized in that described charging mixing component is the stirring wheel [3] that has blade, the central axis of stirring wheel is parallel with the parting liquid liquid level, the blade top of stirring wheel is not in parting liquid, it is in the degree of depth≤2cm of liquid level, this stirring wheel rotating speed≤500rpm.

3. separator according to claim 1 is characterized in that the place ahead of described charging mixing component is equipped with the balance plate washer [11] that the cross section is anti-L type.This balance plate washer [11] is divided into two zones with the parting liquid liquid level, the liquid level of charging mixing component place one side is the perturbing area, remaining liquid level is for leaving standstill the district, and the horizontal segment of balance plate washer [11] is close to the liquid level that parting liquid leaves standstill the district, and with top discharge mouth [13] on same horizontal plane.

4. separator according to claim 1, it is characterized in that described upper and lower discharging opening [13], [6] outer sieve plate [7] that has sieve aperture that all is connected with, the top of sieve plate [7] is provided with a thumb wheel [8] that has blade, the material flow that flows out through upper and lower discharging opening is through sieve plate [7], incidental parting liquid is leached by the sieve aperture on the sieve plate [7], and material is scanned out from sieve plate by thumb wheel [8].

5. separator according to claim 4 is characterized in that described thumb wheel [8] and the contacted arc length size of sieve plate [7] should be not more than 2/5 thumb wheel excircle girth.

6. separator according to claim 4 is characterized in that the blade front end of described thumb wheel [8] is fixed with the medium-soft panel that length is not less than 10-20mm, or is fixed with the bristle brush of length at 15～30mm.

7. separator according to claim 6 is characterized in that the medium-soft panel material of described thumb wheel blade front end is a rubber.

8. separator according to claim 1 is characterized in that described lower discharge port [6] is provided with outlet gap and adjusts plate [5].

9. separator according to claim 1 is characterized in that its length-width ratio of described separator box [13] 〉=3.