CN2433723Y - Coil shaper - Google Patents

Coil shaper Download PDF

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CN2433723Y
CN2433723Y CN 00243429 CN00243429U CN2433723Y CN 2433723 Y CN2433723 Y CN 2433723Y CN 00243429 CN00243429 CN 00243429 CN 00243429 U CN00243429 U CN 00243429U CN 2433723 Y CN2433723 Y CN 2433723Y
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coil
rod
chute
expansion link
rectangular body
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CN 00243429
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张志忠
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Abstract

一种线圈整形器,包括机体、二个压缩装置、轴套、挡板,机体上方为中空矩形体,机体上方左、右侧壁各设有一压缩装置;矩形体后方设有一轴套以活动连接一伸杆,伸杆受一机体后方的活塞杆作用产生前后推移;矩形体后壁面延伸出一挡板,挡板位于该伸杆下方,而能顶住工作物后面底缘,使伸杆缩回时,让工作物能脱离伸杆,借此,使套挂在滑杆前端的线圈接受左右侧压板的整合加工。其可提高工作效率,降低制造成本。

A coil shaper includes a machine body, two compression devices, a sleeve, and a baffle. The upper part of the machine body is a hollow rectangular body, and the left and right side walls of the upper part of the machine body are each provided with a compression device; a sleeve is provided at the rear of the rectangular body to flexibly connect a stretching rod, and the stretching rod is pushed forward and backward by a piston rod at the rear of the machine body; a baffle extends from the rear wall of the rectangular body, and the baffle is located below the stretching rod and can support the bottom edge of the rear of the workpiece, so that when the stretching rod is retracted, the workpiece can be separated from the stretching rod, thereby allowing the coil sleeved on the front end of the slide rod to be integrated and processed by the left and right side pressure plates. It can improve work efficiency and reduce manufacturing costs.

Description

线圈整形器coil shaper

本实用新型涉及一种线圈整形装置,尤其涉及一种以机器取代人工来整压各种规格的线圈的线圈整形器。The utility model relates to a coil shaping device, in particular to a coil shaping device which uses machines instead of manpower to rectify coils of various specifications.

一般电器零件常常需要用到线圈,如图1所示,而线圈中间构造是设有一塑胶制成的方形轴座1,方形轴座1外围设有预定数目的环槽2,利用该环槽2缠绕铜丝3,而缠绕铜丝3的圈数是有一定的规格数量,通常在机器缠绕完成之后,还要利用手工压合,把塑胶轴座1外表的铜丝3整平。然而以往利用人工来压合线圈时一来速度慢,二来因铜丝3圈绕成一团后有相当的硬度。不容易用手的力量来整平,何况人工越来越不容易请到,成本相对提高,加上现代化工业早就以机器代替人工,因而本案创作人借由其从事制造线圈多年的工作经验,不断努力研究及改良,终于研制成功一足以取代人力的自动化线圈整形器。General electrical parts often need to use coils, as shown in Figure 1, and the middle structure of the coil is provided with a square shaft seat 1 made of plastic, and a predetermined number of ring grooves 2 are arranged on the periphery of the square shaft seat 1. The copper wire 3 is wound, and the number of turns of the wound copper wire 3 has a certain specification. Usually, after the machine winding is completed, the copper wire 3 on the surface of the plastic shaft seat 1 is leveled by manual pressing. However, in the past, when the coil was pressed manually, the speed was slow, and the copper wire was wound into a ball with 3 coils and had considerable hardness. It is not easy to level by hand, not to mention that labor is becoming less and less easy to obtain, and the cost is relatively high. In addition, modern industry has long replaced labor with machines. Therefore, the creator of this case borrowed his years of experience in manufacturing coils, Continuous efforts to research and improve, and finally successfully developed an automatic coil shaper that can replace manpower.

本实用新型的主要目的在于,提供一种线圈整形器,借其空间形态的结构,以机器取代人工来整压各种规格的线圈。The main purpose of the present utility model is to provide a coil shaper, which uses a machine instead of manpower to rectify coils of various specifications by virtue of its spatial configuration.

本实用新型的次一目的在于,提供一种线圈整形器,借该机体上的挡板设施,让整形后的线圈工作物顺着机体滑槽落下供方便收集。The second purpose of the utility model is to provide a coil shaper, by means of the baffle facility on the body, the coil work objects after shaping fall down along the body chute for convenient collection.

本实用新型的目的是由以下技术方案实现的。The purpose of this utility model is achieved by the following technical solutions.

一种线圈整形器,其特征在于,包括机体、二个压缩装置、轴套、挡板,所述机体上方概呈一中空矩形体,该矩形体前方为开口状,该机体上方左、右侧壁各设有一所述压缩装置,该压缩装置包括有一伸设在该机体外侧的油压缸,该油压缸设有一伸缩杆,该伸缩杆一端凸设在矩形体内以组接一压板,该伸缩杆套设一连杆,该连杆另一端连接在一固定杆上;上述矩形体后方设有一轴套以活动连接一伸杆,该伸杆受一机体后方的活塞杆作用产生前后推移;该矩形体后壁面延伸出一挡板,挡板位于该伸杆下方,而能顶住工作物后面底缘,使伸杆缩回时,让工作物能脱离伸杆。A coil shaper, which is characterized in that it includes a body, two compression devices, a shaft sleeve, and a baffle. The upper part of the body is a hollow rectangular body, the front of the rectangular body is open, and the upper left and right sides of the body are Each of the walls is provided with a compression device, the compression device includes a hydraulic cylinder extending outside the body, the hydraulic cylinder is provided with a telescopic rod, and one end of the telescopic rod protrudes from the rectangular body to assemble a pressure plate, the A connecting rod is sleeved on the telescopic rod, and the other end of the connecting rod is connected to a fixed rod; a bushing is arranged behind the above-mentioned rectangular body to movably connect an extending rod, and the extending rod is moved back and forth by the action of a piston rod at the rear of the body; A baffle plate is extended from the rear wall of the rectangular body, and the baffle plate is located below the extension rod, and can withstand the bottom edge behind the work object, so that the work object can break away from the extension rod when the extension rod is retracted.

本实用新型的目的还可以通过以下技术措施来进一步实现。The purpose of this utility model can also be further realized by the following technical measures.

前述的线圈整形器,其中该机体下方为座体部分,该座体表面设有一滑槽,该滑槽由前向后倾下,且使该滑槽位于两压板下方。In the above-mentioned coil shaper, the base part is below the machine body, and a chute is provided on the surface of the pedestal, and the chute is inclined from front to back, and the chute is located under the two pressure plates.

前述的线圈整形器,其中该伸缩杆另一端伸露在该油压缸外侧,其末端设有螺杆以穿设一调节环及一螺帽,借由该调节环与螺帽调整该伸缩杆伸入于该矩形体内部的距离,依工作物大小提供合适的压制距离。The aforementioned coil shaper, wherein the other end of the telescopic rod is exposed outside the hydraulic cylinder, and a screw is provided at the end to pass through an adjustment ring and a nut, and the extension of the telescopic rod is adjusted by the adjustment ring and the nut. The distance inside the rectangular body provides a suitable pressing distance according to the size of the work.

本实用新型以机器取代人工来整压各种规格的线圈,提高工作效率,降低制造成本。The utility model uses machines instead of labor to rectify coils of various specifications, improves work efficiency and reduces manufacturing costs.

为能进一步了解本实用新型的技术内容、特点及功效,兹例举以下较佳实施例,并配合附图详细说明如下:In order to further understand the technical content, characteristics and effects of the present utility model, the following preferred embodiments are exemplified, and detailed descriptions are as follows in conjunction with the accompanying drawings:

图1是习用线圈的组合立体示意图。FIG. 1 is a perspective schematic diagram of a combination of conventional coils.

图2是本实用新型一较佳实施例的组合立体示意图。Fig. 2 is a combined perspective view of a preferred embodiment of the present invention.

图3是本实用新型一较佳实施例的俯视图。Fig. 3 is a top view of a preferred embodiment of the utility model.

图4是本实用新型一较佳实施例的主视图。Fig. 4 is a front view of a preferred embodiment of the utility model.

图5是本实用新型一较佳实施例的右视图。Fig. 5 is a right side view of a preferred embodiment of the utility model.

图6是本实用新型一较佳实施例的夹持工作物的俯视图。Fig. 6 is a top view of a clamping work object in a preferred embodiment of the present invention.

图7是本实用新型一较佳实施例的部分立体示意图。Fig. 7 is a partial perspective view of a preferred embodiment of the present invention.

请参阅图2至图5所示,本实用新型主要包括一机体(10),该机体(10)下方为座体(11)部分,机体(10)上方概呈一中空的矩形体(12),该矩形体(12)前方设有开口(13),矩形体(12)底部设有一向后下倾的滑槽(14),该矩形体(12)左、右侧为对应状态,在该矩形体(12)外壁面悬设有一压缩装置(20),该压缩装置(20)又包括一油压缸本体(21),该油压缸本体(21)中心活动设有一伸缩杆(22),该伸缩杆(22)第一端凸伸于该机体(10)外面,其末端设有螺杆(23)以组配一调节环(24)、一螺帽(25a);该伸缩杆(22)第二端穿过矩形体(12)内壁面,且依序组接有一螺帽(25b)、一连杆(26)、一垫圈(27),再以其末端螺接一压板(28),该连杆(26)上端连接在一固定杆(30)上,以防止该伸缩杆(22)摇摆,只能作左、右伸缩动作。Please refer to Fig. 2 to shown in Fig. 5, the utility model mainly comprises a body (10), and the bottom of the body (10) is a seat body (11), and the top of the body (10) is a hollow rectangular body (12). , the front of the rectangular body (12) is provided with an opening (13), and the bottom of the rectangular body (12) is provided with a chute (14) inclined backward, and the left and right sides of the rectangular body (12) are corresponding states. A compression device (20) is suspended on the outer wall of the rectangular body (12), and the compression device (20) also includes a hydraulic cylinder body (21), and a telescopic rod (22) is movable in the center of the hydraulic cylinder body (21). , the first end of the telescopic rod (22) protrudes outside the body (10), and its end is provided with a screw rod (23) to assemble an adjusting ring (24) and a nut (25a); the telescopic rod (22 ) second end passes through the inner wall of the rectangular body (12), and is sequentially assembled with a nut (25b), a connecting rod (26), and a washer (27), and then screwed to a pressure plate (28) at its end , the connecting rod (26) upper end is connected on a fixed rod (30), to prevent this telescopic rod (22) from swinging, it can only do left and right telescopic actions.

又,该矩形体(12)后方设有一轴套(15)以枢接一纵向伸杆(16),该伸杆(16)前方是方形杆(17)以与一般线圈(40)中心套孔(41)相配合,伸杆(16)末端设有螺孔以连接一活塞杆(18),该活塞杆(18)是组装在机体(10)后方撑柱上方的缸体(19)内。且该矩形体(12)后壁面延伸出一挡板(50),该挡板(50)位于该轴套(15)下方位置,该挡板(50)前方向上竖有挡缘。Also, an axle sleeve (15) is provided at the rear of the rectangular body (12) to pivotally connect a longitudinal extension rod (16). (41) cooperate, and stretch rod (16) end is provided with screw hole to connect a piston rod (18), and this piston rod (18) is to be assembled in the cylinder block (19) above body (10) rear strut. And this rectangular body (12) rear wall extends a baffle (50), and this baffle (50) is positioned at the position below this axle sleeve (15), and this baffle (50) front direction vertically has a baffle edge.

请参阅图6所示,本实用新型使用时,线圈(40)工作物是被伸杆(16)从其中心套孔(41)穿设,而伸杆(16)是受机体(10)后方活塞杆(18)推动往前伸移,因伸杆(16)前方设成方形杆(17),使其能配合线圈(40)中心方形套孔(41)而不会随便回转,整形线圈(40)时是借由矩形体(12)内部左、右两侧的压板(28)同时向内压合,使线圈(40)外周呈现平整状,而压板(28)是受油压缸本体(21)内的伸缩杆(22)推移,得以压制线圈(40)外周的铜丝。当线圈(40)整形加工完成,其两侧的压板(28)又借伸缩杆(22)内缩而松开,再利用该机体(10)后方的活塞杆(18)向后缩后,使伸杆(16)退出线圈(40)套孔(41)。而在伸杆(16)往后退出线圈(40)套孔(41)时,该线圈(40)后面底缘又被矩形体(12)伸出的挡板(50)前方挡缘(51)顶住,如图7所示,而能完全脱离伸杆(16)前方的方形杆(17),并且能掉落在机体(10)下方滑槽(14)内,再顺着滑槽(14)下滑于机体(10)后方以便于利用容器收集。Please refer to shown in Fig. 6, when the utility model is used, the coil (40) working object is to be pierced from its center sleeve hole (41) by the stretch rod (16), and the stretch rod (16) is the rear of the receiving body (10) Piston rod (18) promotes and stretches forward and moves, and is set as square rod (17) because of stretching rod (16) the place ahead, and it can cooperate coil (40) central square sleeve hole (41) and can not turn around arbitrarily, shaping coil ( When 40), the pressure plates (28) on the left and right sides of the inside of the rectangular body (12) are pressed together inwardly, so that the outer circumference of the coil (40) is flat, and the pressure plate (28) is controlled by the oil pressure cylinder body ( 21) telescopic rod (22) in the interior moves, can suppress the copper wire of coil (40) periphery. When the shaping process of the coil (40) is completed, the pressure plates (28) on both sides are retracted and loosened by the telescopic rod (22), and then the piston rod (18) at the rear of the body (10) is used to shrink back, so that Stretching rod (16) withdraws from coil (40) sleeve hole (41). And when stretching rod (16) withdraws from coil (40) sleeve hole (41) backward, this coil (40) rear bottom edge is stretched out again by the baffle plate (50) front edge (51) of rectangular body (12) Withstand, as shown in Figure 7, and can break away from the square bar (17) of extension rod (16) front completely, and can fall in the chute (14) below the body (10), then along the chute (14) ) slides at the rear of the body (10) so as to be collected in a container.

由于一般线圈(40)长短及圈绕铜丝圈数大小规格不同,需借由压缩装置(20)伸缩杆(22)外侧螺杆(23)调节环(24),调整伸缩杆(22)伸进矩形体(12)内部的长短距离;工作物的宽度较大者该伸缩杆(22)伸入于矩形体(12)内的长度要稍短,才能使挂设的两压板(28)间距较宽;反之,如果缠绕的线圈(40)数较少则要调节该两压板(28)的间距窄一些。Since the length of the general coil (40) and the number of turns of the copper wire are different, it is necessary to adjust the extension of the telescopic rod (22) by means of the compression device (20), the telescopic rod (22), the outer screw rod (23) and the adjustment ring (24). The long and short distances inside the rectangular body (12); the length of the telescopic rod (22) stretching into the rectangular body (12) of the larger person of the width of the work object will be slightly shorter, so that the distance between the two pressing plates (28) that hangs can be relatively short. Wide; On the contrary, if the coil (40) number of winding is less then will adjust the spacing of these two pressing plates (28) to be narrower.

本实用新型的最大优点是:完全摒除以往用人工来压整线圈的方式,同时借由机器取代人工可获得快速的加工压整效率,符合经济效益。并且利用平面压板(28)两侧同时压合力量平均,而表面较人工处理更为平顺。其次是左右两侧的伸缩杆(22)随时可依工作物的规格大小来调节其伸缩的距离,非常方便好用,并且利用螺纹采用无级调节方式能达到精准的较果,特别是整压后的工作物能借由机体(10)滑槽(14)集中于一容器内,方便收集,确实能大大节省人工成本,实用性强,而在申请之前亦从未公开过,具有新颖性,故依法提出申请。The biggest advantage of the utility model is that: it completely eliminates the previous method of manually pressing the coil, and at the same time, it can obtain fast processing and pressing efficiency by replacing the manual work with a machine, which is in line with economic benefits. In addition, the two sides of the flat pressing plate (28) are used for equal pressing force, and the surface is smoother than manual processing. Secondly, the telescopic rods (22) on the left and right sides can adjust the telescopic distance according to the size of the work object at any time, which is very convenient and easy to use, and the stepless adjustment method can be used to achieve precise results, especially the adjustment of pressure. The final work objects can be concentrated in a container by means of the body (10) chute (14), which is convenient for collection, can greatly save labor costs, has strong practicability, and has never been disclosed before the application, and has novelty. Therefore, the application is filed according to law.

以上所述,仅是本实用新型的较佳实施例而已,并非对本实用新型作任何形式上的限制,凡是依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。The above is only a preferred embodiment of the utility model, and does not limit the utility model in any form. Any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the utility model, All still belong to within the scope of the technical solution of the utility model.

Claims (3)

1, a kind of coil reshaper, it is characterized in that, comprise body, two compression sets, axle sleeve, baffle plate, described body top generally is a hollow, rectangular body, this cuboid the place ahead is the opening shape, this left and right sidewall in body top respectively is provided with a described compression set, this compression set includes one and stretches the oil hydraulic cylinder that is located at this body outside, this oil hydraulic cylinder is provided with an expansion link, this expansion link one end is convexly equipped with in cuboid with winding one pressing plate, the sheathed connecting rod of this expansion link, this connecting rod other end is connected on the fixed lever; Above-mentioned cuboid rear is provided with an axle sleeve to flexibly connect a boom; This cuboid rear surface extends a baffle plate, and baffle plate is positioned at this boom below.
2, coil reshaper according to claim 1 is characterized in that, described body below be the pedestal part, and this pedestal surface is provided with a chute, and this chute is by preceding retreating down, and this chute is positioned at below two pressing plates.
3, coil reshaper according to claim 1 is characterized in that, the described expansion link other end stretches in this oil hydraulic cylinder outside, and its end is provided with screw rod to wear an adjustable ring and a nut.
CN 00243429 2000-07-19 2000-07-19 Coil shaper Expired - Fee Related CN2433723Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 00243429 CN2433723Y (en) 2000-07-19 2000-07-19 Coil shaper

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 00243429 CN2433723Y (en) 2000-07-19 2000-07-19 Coil shaper

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CN2433723Y true CN2433723Y (en) 2001-06-06

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CN (1) CN2433723Y (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101101814B (en) * 2007-07-27 2011-06-01 中电电气集团有限公司 Rectangular coil press-loading process
CN103943350A (en) * 2014-04-04 2014-07-23 昆山达功电子有限公司 Coil thickness detection and correction device
CN107112128A (en) * 2014-10-01 2017-08-29 泰恩河畔纽卡斯尔大学 Method and system for manufacturing collapse coil

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101101814B (en) * 2007-07-27 2011-06-01 中电电气集团有限公司 Rectangular coil press-loading process
CN103943350A (en) * 2014-04-04 2014-07-23 昆山达功电子有限公司 Coil thickness detection and correction device
CN107112128A (en) * 2014-10-01 2017-08-29 泰恩河畔纽卡斯尔大学 Method and system for manufacturing collapse coil
CN107112128B (en) * 2014-10-01 2019-08-09 泰恩河畔纽卡斯尔大学 Method and system for manufacturing compression coils
US10855152B2 (en) 2014-10-01 2020-12-01 Advanced Electric Machines Group Limited Method and system for manufacture of a compressed coil

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